BUTCHER BOY 250 MIXER Use and care manual

250 MIXER
OPERATING INSTRUCTIONS AND PARTS
LIST
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BUTCHER BOY =
QUALITY
DEPENDABILITY
SERVICE
MADE IN USA
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BUTCHER BOY 250 MIXER
READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE
OPERATING THE 250 MIXER!
The 250 Mixer is equipped with an electrical disconnect switch that can be locked
in the off position. USE THIS SWITCH TO LOCK OUT THE ELECTRICAL
POWER!
The 250 Mixer is intended for ONE PERSON OPERATION ONLY! Do not
allow others into the proximity of the mixer when product is being discharged!
Installation:
Locate the mixer in a suitable area and have a qualified electrician supply
adequate power of the proper voltage and phase. The user provides over-current
protection for the mixer at this time.
Operation:
Load the mixer with the product to be mixed. The mixer may be tipped left or right
to accommodate loading.
The mixer must be in the upright position with the lid closed to mix. Mixing will
commence when the start button on the sloped console is depressed and will
continue until the stop button on the console is depressed or alternatively the lid is
opened, the E-Stop button is depressed or the lockout switch is turned OFF.
After mixing is complete, raise the lid and rotate the tub to the discharge position.
The mixer will operate only at the discharge position and with both buttons on the
sides of the console depressed simultaneously and held.
Clean-up:
After the last load is mixed and the mixer is at the discharge position jog the
paddle to an easy to remove position. THE MOTOR IS EQUIPPED WITH A
BRAKE! YOU CANNOT MOVE THE PADDLE BY HAND! JOG THE PADDLE
INTO POSITION WITH THE TWO HAND BUTTONS!
LOCK OUT THE ELECTRICAL! Remove the paddle and follow your
normal wash down procedures. Reinstall the paddle and you are ready to mix
again.
Daily:
On a daily basis before using the 250 Mixer check the function of all the controls. If
a malfunction does occur DO NOT OPERATE THE MIXER!
Failure to follow the above instructions may place personnel in danger of severe
injury!

START
TWO HAND DISCHARGE
BUTTONS
E-STOP
ELECTRICAL
LOCKOUT
OPPOSITE SIDE

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 1
2
1
3
5
7
8
9
10
4
6
250 MIXER
BASE, TUB & LID
ITEM # PART # DESCRIPTION QTY.
1 0025890 LID ASSEMBLY 1
2 0025935 TUB ASSEMBLY 1
3 THSS-19-04-SS SCREW 4
4 0025929 TOP COVER 1
5 0025924 BACK COVER 1
6 0095773 KEY 1
7 0095772 LOCK 4
8 NA-27-SS ACORN NUT 4
9 0095034 LOCKING CASTOR WHEEL 4
10 0025868 LIMIT SWITCH RAM 1

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 2
250 MIXER
FRONT SUPPORT
ASSEMBLY
3
2
1
4
5
6
7
8
9
10
11
12
13
14
15
16
FRONT OF TUB
ITEM# PART# DESCRIPTION QTY.
1 0025910 BUSHING 1
2 0090638 KNOB 1
3 0095695 PLUG 1
4 0026367S TENSION PIN 1
5 GP-02-12-SS PIN 1
6 0095789 SPRING 1
7 0025867 SPACER 1
8 0025911 INNER BUSHING 2
9 0025915 FRONT HUB 1
10 RHSN-2120-SS CARRIAGE BOLT 3
11 FW-21-SS FLAT WASHER 3
12 SLN-21-SS LOCK WASHER 3
13 NA-21-SS ACORN NUT 3
14 0090699-3 CHAIN 1
15 0025975 FRONT SHAFT 1
16 0095800 LOCKING PIN 1

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 3
250 MIXER
DRIVE COMPONENTS

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 4
ITEM# PART# DESCRIPTION QTY.
1 0095803 GEARBOX REDUCER 1
2 0025947 END WASHER 1
3 HHCS-2314-SS HEX HEAD SCREW 1
4 HHCS-2316-SS HEX HEAD SCREW 1
5 0025918 GEAR BOX SHAFT 1
6 0090486 SEAL 1
7 0025950 GEARBOX PLATE 1
8 0093999-160 ENCLOSURE 1
9 0093999-239 ENCLOSURE 1
10 HNNI-21-SS NYLOCK NUT 4
11 FW-05 FLAT WASHER 4
12 HHCS-2116-SS HEX HEAD SCREW 4
13 0025980 FEMALE END 1
14 0025979 FEMALE BUSHING 1
15 SHCS-1916-SS SOC HEAD SCREW 1
16 0095753 RUBBER STOP 1
17 0025690 BUSHING LID SHAFT 1
18 0095804 COLLAR 4
19 0025937 END PLATE 2
20 HHCS-19-08-SS HEX HEAD SCREW 2
21 RHSS-19-14-SS SLOT SCREW 8
22 0025913 BUSHING MOUNT 2
23 HN-NI-19-SS NYLOCK NUT 8
24 HHCS-2116-SS HEX HEAD SCREW 4
25 0025968 SHAFT LID 1
26 0059397-5 3/16 X 1” KEY 2
27 0025944 WEIGHT ARM 2
28 0059397-9 3/16 X 1.5” KEY 2
29 0025972 L.H. WEIGHT 1
30 0025967 WEIGHT SHAFT 2
31 0095018 WEIGHT COLLAR 2
32 0025971 R.H. WEIGHT 1
33 0090271 SNAP RING 2
34 0093999-131 3/4 STRAIN RELIEF 1
35 0025912 SPACER 1
36 0092075 BRAKE MOTOR 1.5 HP 1

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 5
2
1
4
5
6
7
8
9
11
10
REAR OF TUB
12
13
3
ROTATION
ITEM# PART# DESCRIPTION QTY.
1 0026693 BUSHING PADDLE ASSEMBLY 1
2 0025820 PADDLE W/BUSHING R/H TILT 1
3 0045048 DRIVE PIN 1
4 SHSS-21-08-S SET SCREW 1
5 0025945 SPLINE SHAFT 1
6 0025976 O-RING BUSHING 1
7 0050653 O-RING 1
8 RHSN-2120-S CARRIAGE BOLT 3
9 FW-05-SS FLAT WASHER 3
10 SLN-05-SS LOCK WASHER 3
11 NA-21-SS ACORN NUT 3
12 0025946 BUSHING SPLINE SHAFT 1
13 0025916 MALE HUB REAR 1

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 6
ITEM # PART # DESCRIPTION QTY.
1 0093999-205 CONTROL UNIT 1
2 0093999-206 LOGIC UNIT 1
3 0093999-208 TWO HAND START BUTTON 2
4 0093999-207 SENSOR & ACTUATOR SET 1
5 0093271 SAFETY LIMIT SWITCH 1
6 0093999-209 STOP BUTTON ASSEMBLY 1
7 0093999-210 START BUTTON ASSEMBLY 1
8 0095796 STRAIN RELIEF 1
9 0095795 ELBOW FITTING 1
A2 X2 341424
32
-
A1 +X1 2 13 23 311
POWER
OUTPUT
110/
230VAC
110/
230VAC
24V
AC/DC
24V
AC/DC
SIPHA 2
CONTROL UNI T
12132331X1A1 +
A2S14 23 X2 241442 34
K1
POWER
2 HAND
CONTROL
CONTROL UNI T K2
OUTPUT
NC
1
2
4NO
3
4NO
3
NO
12
34
NO
3
1
4
2
6
7
2
4
1
3
3
8
4
5
NC NC
250 MIXER
CONTROL BOX
COMPONENTS
NC
1
2
9

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 7
#5 #4
#2
#3
#2
#1
BLK
WH BR
BL
NC NC
311
POWER
OUTPUT
110/
230VAC
110/
230VAC
24V
AC/DC
24V
AC/DC
SIPHA 2
CONTROL UNIT
41X1 13 23 33s243
23 X2 241442 34
K1
POWER
AND
CONTROL
ROL UNIT K2
OUTPUT
NC
1
NC
1
2 2
4NO
3
4NO
3
NO
12
34
NO
4 2
3
1
A2 X2 341424
32
-
A1 + X1 2 13 23
250 MIXER CONTROL BO
X
WIRING
A1s1
A2S14
2 H
CONT
#1

BUTCHER BOY 250 MIXER STAINLESS STEEL
PAGE 8
250 MIXER
ELECTICAL COMPONTENS
A3
3
2
H1 H2 H3 H4
20
ITEM # PART # DESCRIPTION QTY.
1 0093999-110 STARTER (460-575V) 1
2 0093999-095 TRANSFORMER (208-460/24V) 1
3 0093999-025 F1 .30A FUSE (230V) 2
4 0093999-024 FUSE HOLDER (PRIMARY) 1
5 0093999-070 TERMINAL BLOCKS 5
6 0093999-055 DISCONNECT HANDLE 1
7 0093999-023 DISCONNECT SWITCH 1
8 0093999-180 3/4" WATER TIGHT HUB 3
9 0093999-131 3/4" STRAIN RELIEFE 4
10 0093999-018 2.8A FUSE 1
11 0093999-096 FUSE CLIP 1
14 0093999-160 ENCLOSURE 1
15 0093999-132 1/2" STRAIN RELIEF 1
16 0095769 1/2" WATER TIGHT HUB 1
17 0093999-239 DISCONNECT ENCLOSURE 1
19 0093999-069 END SECTION TERMINAL 1
20 0093999-187 END TERMINAL 2
21 0093999-072 GROUND TERMINAL 1
22 0093999-077 TERMINAL RAIL 1
L1 L2
T1 T2
DISCONNECT
SWITCH
L3
T3
CONTACTOR
O/L
TI T2
98 97
LI L2
TI T2
A1 A2
T3
96
95
13L3
T3 14
X2 X1
TRANSFORMER
F2
DISCONNECT
SWITCH
14
13
4
21
210
17
7
11
6
9
16 15
CABINET
98
8
9
5
4
1
22
5
19
ELECTRICAL
ENCLOSURE