Jay-Lor 5050 User manual

OWNER MANUAL
5050
5100
0208_Jaylor_ManuaL_Cover_2017_5050_5100.indd 1 2017-07-27 3:15 PM

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5050 & 5100 OWNER MANUAL Page | 1
California Proposition 65 Warnings
WARNING: Battery posts, terminals and related accessories contain Lead and Lead
compounds, chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling. For more information go to: www.P65Warnings.ca.gov.
WARNING: This product can expose you to chemicals including Lead and Nickel, which
are known to the State of California to cause cancer and/or reproductive harm. For more
information go to: www.P65Warnings.ca.gov.
Table of Contents
1. Introduction .........................................................................................................................5
2. Policy Statement.................................................................................................................6
3. Owner/Operator’s Responsibility...................................................................................... 6
4. Contact Information............................................................................................................6
5. Serial Number Location...................................................................................................... 6
6. Customer Reference Information...................................................................................... 7
7. Safety ................................................................................................................................... 8
7.1 Safety Alert Symbol........................................................................................................................8
7.2 Understand Signal Words ..............................................................................................................8
7.3 Safety Guidelines ...........................................................................................................................8
7.4 General Safety ...............................................................................................................................9
7.5 Operating Safety ............................................................................................................................9
7.6 Driving and Hauling Safety...........................................................................................................10
7.7 Maintenance and Repair Safety...................................................................................................10
7.8 Hydraulic Safety...........................................................................................................................10
7.9 Electrical Safety............................................................................................................................11
7.10 Tire Safety..................................................................................................................................11
7.11 Storage Safety............................................................................................................................11
7.12 Safety Signs...............................................................................................................................11
8. 5050/5100 Safety Sign-Off Form......................................................................................12
9. Safety Sign Locations ......................................................................................................13
9.1 Safety Sign Locations (5050 Standard Models)...........................................................................13
9.2 Safety Sign Locations (5100 Standard Models)...........................................................................14
9.3 Safety Sign Locations (5050 CE Models) ....................................................................................17
9.4 Safety Sign Locations (5100 CE Models) ....................................................................................18
9.5 How to Install Safety Signs ..........................................................................................................19
10. Machine Components.......................................................................................................20
10.1 5050 Self-Propelled Mixer Components ....................................................................................20
10.2 5050 Stationary Mixer Components...........................................................................................22
10.3 5050 Skid Steer Mixer Components ..........................................................................................23
10.4 5050 Trailer Mixer Components.................................................................................................24
10.5 5050 Truck Mounted (CE Stationary) Mixer Components.........................................................25
10.6 5100 Self-Propelled Mixer Components ....................................................................................26
10.7 5100 Stationary Mixer Components...........................................................................................28
10.8 5100 Trailer Mixer Components.................................................................................................29
10.9 5100 Truck Mounted Mixer Components...................................................................................30

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11. Operation ...........................................................................................................................31
12. Pre-Operation Checklist ...................................................................................................31
13. Breaking-In.........................................................................................................................32
13.1 Before Starting:...........................................................................................................................32
13.2 After operating for 1/2 hour: .......................................................................................................32
13.3 After operating for 5 hours and 10 hours:...................................................................................32
14. Controls..............................................................................................................................33
14.1 Weighing (All Models).................................................................................................................33
14.2 Side Door Discharge (All Models) ..............................................................................................34
14.3 Speed/Direction Control Pedal (Self-Propelled Models)............................................................34
14.4 Auger On/Off Control (All Models)..............................................................................................35
14.5 Steering (Self-Propelled Models) ...............................................................................................35
14.6 Throttle Control (Self-Propelled, Trailer, Truck Mounted Models) .............................................35
15. Driving................................................................................................................................36
16. Transporting ......................................................................................................................37
16.1 Transporting Trailer Models .......................................................................................................37
16.2 Transporting Truck Mounted Models..........................................................................................39
16.3 Transporting the 5050 Skid Steer Model....................................................................................40
17. Cutting and Mixing............................................................................................................41
18. General Field Operation ...................................................................................................43
19. Storage...............................................................................................................................45
20. Troubleshooting................................................................................................................46
21. Standard Model Specifications........................................................................................48
22. Maintenance and Service Information ............................................................................49
23. Maintenance Safety...........................................................................................................49
24. Following an Effective Maintenance Schedule..............................................................49
25. Bolt Torque ........................................................................................................................50
26. Fluids and Lubricants.......................................................................................................51
26.1 Grease........................................................................................................................................51
26.2 Oil (Hydraulic System)................................................................................................................51
26.3 Oil (Engine).................................................................................................................................51
27. Lubricating.........................................................................................................................52
27.1 Auger Support Bushings (All Models) ........................................................................................52
27.2 Steering Chain and Sprocket Assembly (Self-Propelled Models)..............................................53
27.3 Steering Shaft Support Bearings (Self-Propelled Models).........................................................53
27.4 Steering Assembly (Self-Propelled Models)...............................................................................54
27.5 Speed/Direction Control Bushing (Self-Propelled Models) ........................................................54
27.6 Wheel Hubs (Trailer Models)......................................................................................................55
27.7 Caster Assembly (5050 Skid Steer Model) ................................................................................55
28. Hydraulic System Maintenance .......................................................................................56
28.1 Checking Level in Hydraulic Oil Reservoir (5050 Models except Skid Steer)............................56
28.2 Checking Level in Hydraulic Oil Reservoir (5100 Models).........................................................57
28.3 Replacing Hydraulic Oil and Hydraulic Oil Filter(s) (All Models except Skid Steer)...................58
28.4 Maintaining the Breather ............................................................................................................60
29. Engine or Electric Motor Maintenance............................................................................60
30. Auger Maintenance...........................................................................................................61
30.1 Knife Maintenance......................................................................................................................61
30.2 Auger Height Adjustment ...........................................................................................................62
31. Tire Air Pressure ...............................................................................................................62
32. Steering Chain Maintenance (Self-Propelled Models)...................................................63

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33. Trailer Coupler Maintenance (Trailer Models)................................................................64
34. Periodic Maintenance Chart.............................................................................................65
35. Maintenance and Service Records.................................................................................. 66
36. EC Declaration of Conformity for Applicable Models...................................................67
37. Safety Sign.........................................................................................................................68
38. Limited Warranty...............................................................................................................69
Table of Figures
Figure 1 - Operator Orientation................................................................................................................5
Figure 2 - 5050 Safety Decal Locations for Standard Models...............................................................13
Figure 3 - 5100 Safety Decal Locations for Standard Models...............................................................14
Figure 4 - Self-Propelled ‘Warning’ Decal..............................................................................................15
Figure 5 - General ‘Warning’ Decal .......................................................................................................15
Figure 6 - ‘Pinch Point Hazard’ Decal....................................................................................................16
Figure 7 - ‘Rotating Auger Hazard’ Decal..............................................................................................16
Figure 8 - ‘High Pressure Fluid Hazard’ Decal ......................................................................................16
Figure 9 - 5050 Safety Decal Locations for CE Models.........................................................................17
Figure 10 - 5100 Safety Decal Locations for CE Models.......................................................................18
Figure 11 - ‘Rotating Auger and Rotating Knives’ Decal .......................................................................19
Figure 12 - ‘Remove Ignition Key Before Servicing’ Decal....................................................................19
Figure 13 - ‘Wear Ear Protection When Operating’ Decal.....................................................................19
Figure 14 - ‘Wear Safety Boots When Operating’ Decal .......................................................................19
Figure 15 - ‘Keep Safe Distance from Machine and Keep Children Out of Range’ Decal ....................19
Figure 16 - ‘Read Manual Before Operating, Maintaining, or Adjusting the Vertical Mixer’ Decal........19
Figure 17 - ‘Do NOT Drive on Steep Slopes’ Decal ..............................................................................19
Figure 18 - ‘Keep Safe Distance from Hot Surfaces’ Decal...................................................................19
Figure 19 - 5050 Self-Propelled Mixer Components .............................................................................20
Figure 20 - 5050 Stationary Mixer Components....................................................................................22
Figure 21 - 5050 Skid Steer Mixer Components ...................................................................................23
Figure 22 - 5050 Trailer Mixer Components..........................................................................................24
Figure 23 - 5050 Truck Mounted (CE Stationary) Mixer Components ..................................................25
Figure 24 - 5100 Self-Propelled Mixer Components .............................................................................26
Figure 25 - 5100 Stationary Mixer Components....................................................................................28
Figure 26 - 5100 Trailer Mixer Components..........................................................................................29
Figure 27 - 5100 Truck Mounted Mixer Components............................................................................30
Figure 28 - Scale Mounting Bracket Arm Adjustment............................................................................33
Figure 29 - Self-Propelled Speed/Direction Control Pedal....................................................................34
Figure 30 - Self-Propelled Steering .......................................................................................................35
Figure 31 - Trailer Coupler Positions.....................................................................................................38
Figure 32 - Lug Tread Tire.....................................................................................................................38
Figure 33 - Truck Mounted Model Tie-Down Bracket Locations ...........................................................39
Figure 34 - 5050 Skid Steer Model Transportation................................................................................40
Figure 35 - Typical Total Mix Ration (TMR) Achieved in Mixing Chamber............................................44
Figure 36 - Imperial Bolt Markings.........................................................................................................50
Figure 37 - Metric Bolt Markings............................................................................................................50
Figure 38 - Auger Support Bushing Grease Locations..........................................................................52
Figure 39 - Self-Propelled Steering Chain and Sprocket Lubrication....................................................53
Figure 40 - Self-Propelled Steering Shaft Support Bearings Grease Locations....................................53
Figure 41 - Self-Propelled Steering Assembly Grease Locations .........................................................54
Figure 42 - Self-Propelled Speed/Direction Control Bushing Lubrication..............................................54

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Figure 43 - Trailer Hub Grease Location ...............................................................................................55
Figure 44 - 5050 Skid Steer Model Caster Grease Location.................................................................55
Figure 45 - 5050 Hydraulic System Oil Reservoir..................................................................................56
Figure 46 - 5100 Hydraulic System Oil Reservoir..................................................................................57
Figure 47 - 5050 Self-Propelled Hydraulic Oil Filter Location................................................................58
Figure 48 - 5050 Trailer, Stationary, Truck Mounted Hydraulic Oil Filter Location................................59
Figure 49 - 5100 Self-Propelled, Trailer, Truck Mounted Hydraulic Oil Filter Locations........................59
Figure 50 - 5100 Stationary Hydraulic Oil Filter Locations ....................................................................60
Figure 51 - Auger Knife Setup ...............................................................................................................61
Figure 52 - Auger Height Adjustment.....................................................................................................62
Figure 53 - Self-Propelled Steering Chain Adjustment..........................................................................63
Figure 54 - Trailer Coupler Maintenance ...............................................................................................64

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1. INTRODUCTION
Congratulations on your choice of a Jaylor mixer to complement your operation. At Jaylor we want our
customers to have access to leading nutritionists and information. You can visit the Nutrition Section of
our website for articles, advice and upcoming events, or just browse our Social Media sites to see what
other farmers are saying.
www.facebook.com/jaylor OR www.twitter.com/myjaylor
Our team of nutritionists are also available by phone to answer any questions or concerns you might
have.
Safe, efficient and trouble-free operation of your mixer requires that you and anyone else who will be
operating or maintaining the machine, reads and understands the safety, operating, maintenance and
troubleshooting information contained within this manual.
This manual covers the 5050 and 5100 series models manufactured by Jaylor. Keep this manual readily
available for reference and be sure to pass it on to new operators or owners. Contact your nearest
Jaylor dealer or distributor if you need assistance or information.
This equipment has been designed and manufactured for efficient cutting, mixing and feeding of
ingredients destined exclusively for animal consumption.
OPERATOR ORIENTATION - The directions left, right, front, and rear, as mentioned throughout this
manual, are as seen from the operator’s point of view (at the front of the mixer) with the mixing drum
behind the operator. The following general rule of thumb can be used: on all models, the electronic
scale indicator will be originally installed at the front of the machine.
Figure 1 - Operator Orientation
NOTE – This manual covers operating and maintenance information pertaining to the various
5050 and 5100 models. Therefore, machine users should familiarize themselves only with
information relevant to their 5050 or 5100 model and disregard the rest. Please note which one
of these models you will be operating (self-propelled model, stationary model, skid steer model,
trailer model, or truck mounted model).
NOTE – Any sections of this manual that are specific to models complying with European
Conformance (CE) will be labelled as such.
FRONT
REAR
RIGHT
LEFT

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2. POLICY STATEMENT
It is the policy of Jaylor to improve its products where it is possible and practical to do so. Jaylor reserves
the right to make changes or improvements in design and construction at any time, without incurring the
obligation to make these changes on previously manufactured units.
3. OWNER/OPERATOR’S RESPONSIBILITY
It is the Owner/Operator’s responsibility to read the Owner Manual, to operate, lubricate, maintain, and
store the product in accordance with all instructions and safety procedures. Failure of the
Owner/Operator to read the Owner Manual is a misuse of this equipment.
Like all mechanical products, Jaylor products will require cleaning and upkeep. It is the
Owner/Operator’s responsibility to inspect the product and to have any part(s) and/or assemblies
repaired or replaced when continued operation would cause damage or excessive wear to other
components or cause a safety hazard.
It is the Owner/Operator’s responsibility to deliver the product to the authorized Jaylor Dealer or
Distributor, from whom it was purchased, for service or replacement of defective parts which are covered
by warranty (see Section 38 for full warranty information). Repairs to be submitted for warranty
consideration must be made within thirty (30) days of failure. It is the Owner/Operator’s responsibility
to cover any cost incurred by the Dealer for traveling to the site or hauling the product for the purpose
of performing a warranty obligation or inspection.
4. CONTACT INFORMATION
Contact Jaylor at:
071213 10th Line
East Garafraxa, ON
Canada
L9W 6Z9
Phone: [phone]
Fax: [phone]
E-mail:[e-mail]
On the web: www.jaylor.com
5. SERIAL NUMBER LOCATION
Always give your dealer/distributor the model number and serial number of your Jaylor mixer when
ordering parts or requesting service or other information. Depending on the type of service, the serial
numbers of individual components and/or assemblies will be required. The serial number location
required for servicing your Jaylor product will be found in different locations depending on which 5050
or 5100 model you own. As a rule of thumb, the 5050 serial number can be found on the side of the
hydraulic oil reservoir while the 5100 serial number can be found on the power supply cover. For easy
reference, please write this information in Section 6.

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6. CUSTOMER REFERENCE INFORMATION
Jaylor Model Number:
Jaylor Serial Number:
Date Purchased:
Dealer Name:
Dealer Phone:
Scale Indicator Model Number:
Scale Indicator Serial Number:
Other Main Components:

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7. SAFETY
Implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-
minded operator who recognizes the potential hazards and follows reasonable safety practices. The
manufacturer has designed the implement to be used with all its safety equipment properly attached to
minimize the chance of accidents.
BEFORE YOU START!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
7.1 Safety Alert Symbol
This Safety Alert
Symbol means:
•ATTENTION!
•BECOME ALERT!
•YOUR SAFETY IS
INVOLVED!
The Safety Alert Symbol
identifies impor
tant safety
messages on your Jaylor
mixer and in this
manual.
When you see this symbol,
be alert to the possibility of
personal injury or death.
Follow the instructions in
the safety message.
7.2 Understand Signal Words
Note the use of the signal words DANGER, WARNING, and CAUTION with the safety messages. The
appropriate signal word for each message has been selected using the following guidelines:
•DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.
•WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be
used to alert against unsafe practices.
•CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or manufacturer directly.
7.3 Safety Guidelines
YOU are responsible for the SAFE operation and maintenance of your Jaylor mixer. YOU must ensure
that YOU and ANYONE else who is going to operate, maintain, or work around the Jaylor mixer be
familiar with the operating and maintenance procedures and related SAFETY information contained in
this manual. This manual will take you step-by-step through your working day and alert you to safety
practices that should be adhered to while operating the machine.
Remember, YOU are the key to SAFETY. Good safety practices not only protect you but also the people
around you. Make these practices a working part of your safety program. Be certain that EVERYONE
operating this equipment is familiar with the recommended operating and maintenance procedures and

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follows all the safety precautions. All accidents can be avoided. Do not risk injury or death by ignoring
good safety practices.
•Vertical mixer owners MUST give operating instructions to operators or employees before allowing
them to operate the machine, and at least annually thereafter.
•The most important safety device on this equipment is a SAFE OPERATOR. It is the operator’s
responsibility to read and understand ALL safety and operating instructions in this manual and to
FOLLOW THEM.
•Jaylor feels that a person who has not read and understood all operating and safety instructions is
not qualified to operate the machine. An untrained operator exposes himself and bystanders to
possible serious injury or death.
•Do not modify the equipment in any way. Unauthorized modification may impair the function, safety,
and life of the equipment as well as possibly voiding the warranty.
•Think SAFETY! Work SAFELY!
7.4 General Safety
•Read and understand this manual and all safety signs before operating, servicing, maintaining
or adjusting the vertical mixer.
•When parking the mixer, place on a flat, level surface, put controls in neutral, apply parking brake
if equipped (if not, block wheels), stop engine, remove ignition key, and wait for all moving parts
to stop.
•Only trained competent persons shall operate the vertical mixer. An untrained operator is not
qualified to operate the machine.
•Do not allow riders on the vertical mixer.
•Wear protective gear such as hearing protection, footwear with slip resistant soles, and the like.
•Do not operate this machinery under the influence of any alcohol, drugs or medication.
•Review safety related items annually with all personnel who will be operating or maintaining the
vertical mixer.
7.5 Operating Safety
•Read and understand this manual and all safety signs before using.
•When parking the mixer, place on a flat, level surface, put controls in neutral, apply parking brake
if equipped (if not, block wheels), stop engine, remove ignition key, and wait for all moving parts
to stop.
•When loading, park mixer on a flat, level surface, place controls in neutral, and apply parking
brake if equipped (if not, block wheels).
•Keep body parts away from unloading door when open.
•Do not protrude feet outside the platform while traveling (5050 and 5100 self-propelled models).
•Do not operate when any guards are damaged or removed.
•Keep hands, feet, clothing and hair away from all moving and/or rotating parts.
•Do not allow riders on the machine.
•Clear the area of bystanders, especially children, when operating.
•Make sure you follow all local regulations regarding transporting equipment on public roads and
highways.
•Before starting, make sure hydraulic system is not leaking, hydraulic hoses and wiring are in
good condition, and that the platform and engine area are free of debris.