BUTZBACH SECTIOLITE ST40 User manual

Operating manual
Sectional doors SECTIOLITE®

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 I
Masthead
Copyright by Butzbach GmbH Industrietore, Weiherstraße 16, D-89293 Kellmünz
All rights reserved. This manual may not be reproduced or disseminated in any manner without the prior
consent of Butzbach GmbH Industrietore.
Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this
operating manual in order to incorporate technical advances. This operating manual was created with great
care and is revised regularly. However, despite all checks it cannot be ruled out that technical inaccuracies
and typographical errors were missed. All errors known to us will be removed in new editions, for which reason
we are grateful at all times for information about errors in this operating manual.
If this operating manual is not heeded, all warranty claims shall be void!
The operating manual should be kept near the door system for future use!
This operating manual applies to the following types of doors:
SECTIOLITE® ST40
SECTIOLITE®ST40T
SECTIOLITE®ST40S

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 II
Contents
Masthead.............................................................................................................................................................I
1Preface........................................................................................................................................................1
1.1 About this manual...............................................................................................................................1
1.1.1 Target groups .................................................................................................................................1
1.1.2 Reading the manual .......................................................................................................................1
1.1.3 Contents of the manual ..................................................................................................................1
1.1.4 Save the manual.............................................................................................................................1
1.2 Symbol explanations ..........................................................................................................................2
2Safety ..........................................................................................................................................................3
2.1 Intended use.......................................................................................................................................3
2.2 Improper use.......................................................................................................................................3
2.3 Safety notices on the system..............................................................................................................3
2.4Basic safety measures .......................................................................................................................4
2.4.1 Safety measures for commissioning and maintenance work.........................................................6
2.4.2 Operator obligations .......................................................................................................................6
2.4.3 Requirements for operating personnel...........................................................................................7
2.5 Safety devices ....................................................................................................................................7
3Other dangers .............................................................................................................................................8
3.1 Normally, the system does not present any dangers.........................................................................8
3.2 Other risks due to improper conduct ..................................................................................................8
3.3 Other risks during service and maintenance work .............................................................................9
3.4 Risks during emergency operation...................................................................................................10
4Shipping and Storage................................................................................................................................11
5Design and Function .................................................................................................................................12
5.1 SECTIOLITE®door types and options .............................................................................................12
5.2 Functioning of the door system ........................................................................................................12
5.2.1 SECTIOLITE ® movement mechanism.........................................................................................12
5.2.2 Variants of SECTIOLITE®sectional doors ...................................................................................12
5.2.3 Functioning with doors for people.................................................................................................13
5.3 Mechanical design............................................................................................................................14
5.3.1 SECTIOLITE® ST40 and ST40T...................................................................................................14
5.3.2 SECTIOLITE®ST40S...................................................................................................................15
5.4 Door panel construction....................................................................................................................16

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 III
5.4.1 Fibreglass door panels .................................................................................................................16
5.4.2 Design of the vision elements.......................................................................................................16
5.4.3 Door panel group..........................................................................................................................16
5.5 Door frame........................................................................................................................................16
5.5.1 Guide mechanism.........................................................................................................................16
5.5.2 Drive system position variants......................................................................................................16
5.5.3 Emergency operation ...................................................................................................................17
5.6 Safety devices ST40.........................................................................................................................17
5.6.1 Optoelectronic sensitive edge ......................................................................................................17
5.6.2 Protection against falling (anti-fall device)....................................................................................18
5.6.3 Photo eye ST40T (with a door for people) ...................................................................................18
5.6.4 Belt monitoring..............................................................................................................................18
6Control and display elements....................................................................................................................19
6.1 Control elements ..............................................................................................................................19
6.1.1 Definition and placement..............................................................................................................19
6.1.2 Main switch (dial, optional) ...........................................................................................................19
6.1.3 Control unit variants......................................................................................................................19
6.2 Display elements ..............................................................................................................................22
7Operation...................................................................................................................................................23
7.1 Electrical connection.........................................................................................................................23
7.1.1 Requirement.................................................................................................................................23
7.1.2 Connection....................................................................................................................................23
7.1.3 Check of phase direction..............................................................................................................24
7.1.4 Inspection of safety devices .........................................................................................................24
7.2 System operation..............................................................................................................................25
7.3 Switching the system off...................................................................................................................25
7.3.1 Switching the system off for control units with a main switch.......................................................25
7.3.2 Switching the system off for control units with a CEE plug ..........................................................26
7.4 Operation of the door for people (ST40T) ........................................................................................26
7.5 Emergency operation .......................................................................................................................26
7.5.1 Sectional doors with door locks of resistance class WK3 ............................................................26
7.5.2 Hand chain (GfA drive system).....................................................................................................27
8Care and Cleaning ....................................................................................................................................29
8.1 Care and cleaning of the door system..............................................................................................29

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 IV
8.2 Measures in the wintertime...............................................................................................................29
9Maintenance and inspection .....................................................................................................................30
9.1 Basics for testing power-operated doors..........................................................................................30
9.1.1 Safety requirements .....................................................................................................................30
9.1.2 Annual testing / Technical rule ASR A1.7 ....................................................................................30
9.1.3 Qualified individual .......................................................................................................................30
9.2 Maintenance and Inspection Work...................................................................................................31
9.2.1 Inspection of safety components..................................................................................................31
9.2.2 Reasons for extraordinary inspection...........................................................................................31
9.2.3 Testing by a qualified individual....................................................................................................32
9.2.4 Inspection and maintenance plan for consumable parts for SECTIOLITE®doors.......................32
10 Malfunctions and Repairs......................................................................................................................34
10.1 Explanation of terms.........................................................................................................................34
10.1.1 Malfunction ...............................................................................................................................34
10.1.2 Repairs .....................................................................................................................................34
10.2 Objective...........................................................................................................................................34
10.3 Malfunctions and remedies (sliding door).........................................................................................34
11 Dismantling and Disposal......................................................................................................................35
11.1 Dismantling the system ....................................................................................................................35
11.2 Disposal of the system .....................................................................................................................35
11.3 Customer service address................................................................................................................35
11.4 Door details.......................................................................................................................................35
Index.................................................................................................................................................................36

Preface
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 1
1 Preface
1.1 About this manual
1.1.1 Target groups
The target groups of this operating manual are:
the system operator for operation and training
the professional operating personnel for operation
the trained maintenance personnel for maintenance
The target groups must be familiar with the system, have read and understood this operating manual and know
and follow the relevant safety regulations!
1.1.2 Reading the manual
Read this manual carefully before working on the system and become familiar with the operation of the door
system. Respect the content and heed the safety instructions contained in this operating manual, both for
your own safety and that of your colleagues, but also to ensure a longer operational life of the door system.
Non-compliance can lead to damage to the door system and personal injury.
Also follow the local legal regulations and the state of the art.
The model of your door system may vary depending on:
specific agreements for the order
installation situations
general conditions
Therefore, the description may differ from your door system in individual cases. Items that are not included as
standard in every door system are labelled as optional.
1.1.3 Contents of the manual
This manual should make you familiar with:
necessary safety measures before and while working on the system
the operational functions of the system
steps to take when malfunctions occur in the system
repair work that can be carried out by operating personnel.
Description of system assembly is not a component of this operating manual.
1.1.4 Save the manual
Save the manual in a safe place in the immediate vicinity of the door system that is always accessible.
Note!
Please see the System Data.
This is a separate document, specific to the door!

Preface
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 2
1.2 Symbol explanations
Safety notices and additional information are marked with the following symbols and signal words in this
operating manual. The signal words signalise the extent of danger to be expected.
The following presentation is used for labelling instructions:
✔Requirement for the next described instruction
1. First instruction step
2. Second instruction step
3. etc.
Danger / Warning / Caution!
When using the symbols, it is also stated whether it is a danger or warning or whether caution is warranted.
Danger:
This notation indicates a great danger, the type and source of which can lead to severe
injuries, mortal danger or death.
Warning:
This notation warns of a source of danger, which may lead to mild to severe injuries and
major property damage if not heeded.
Caution:
This notation warns of a source of danger, which may lead to mild to injuries and minor
property damage.
Danger from electrical current!
This indication warns of danger from electrical current. Not heeding it can lead to severe injuries, mortal
danger or death.
Note!
A note shall make things easier, e.g. by
providing tips for better handling
pointing out not immediately noticeable circumstances / situations.
providing information about explanatory documents, e.g. guidelines, standards, etc.

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 3
2 Safety
2.1 Intended use
The SECTIOLITE®sectional door is to mainly used in industrial areas in accordance with its intended use as
a structure for allowing vehicle traffic.
2.2 Improper use
2.3 Safety notices on the system
The following safety notices are affixed to the system, and they must be heeded:
Warning! Danger in the case of improper use!
The improper use of the door system may lead to dangerous situations.
In its standard version, the system is not intended for the following use:
Use in areas at risk of explosions
Use in areas where fire protection regulations apply
Use of the motor to drive or control third party devices
Use in areas where children or unauthorised parties have access to operation of the system

Use with accessories and replacement parts, with are not controlled and approved by Butzbach
GmbH Industrietore
Use without or with non-functioning safety devices
Use of the emergency operation function for normal opening
Danger! Mortal danger of electric shock!
When opening the electrical cabinet / mains connection box / door control unit, line voltage is present!
Mortal danger!

Disconnect the control unit from the mains (main power switch) before you open the
electrical cabinet or mains connection box! After disconnecting the supply voltage there is still
residual voltage present for up to ten minutes. The control unit may not be opened during this time.
Mortal danger!
Work on the electrical system should only be carried out by a qualified electrician.

When performing any work on the electrical system, the qualified electrician must comply with the
five rules of safety (BGUV regulation 3) and the relevant VDE regulations.
The system must be securely disconnected from the mains during all installation work!

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 4
2.4 Basic safety measures
Warning! Danger of being crushed in the building edges, the
building wall, and the door leaves!
Risk of injury in the door reveal, the supports and the wall!
Neither people nor objects may be between the door leaves.
Warning! Danger of being crushed in building edges and the door
leaves!
Risk of hand injuries, e.g. by reaching into the area of the door reveal, the supports, the walls and between
the door leaves!
Neither people nor objects may be between the door leaves!
Danger! Mortal danger of electric shock!
Connections that are not made correctly or not professionally may lead to death and extremely severe
injuries! In addition, they may lead to the system no longer being able to be operated safely.
Work on the electrical system should only be carried out by a qualified electrician.
Danger! Mortal danger of electrical shock due to residual voltage!
After disconnecting the supply voltage there is still residual voltage present at the frequency converter
output in the control unit for up to ten minutes! The control unit may not be opened! Mortal danger of
electric shock! There is no electrical isolation at the output, i.e. there is line voltage present to PE or ground!
Mortal danger of electric shock!
Securely disconnect from the mains during all installation work!
Work on the electrical system should only be carried out by a qualified electrician.

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 5
Danger! Never disable safety devices!
Never disable safety devices or bypass them.
Do not operate the system if safety devices are damaged!
Warning! Injuries and damage when working on the system!
Make sure that electricity has been disconnected from the control unit when working on the system. Risk
of injury and risk of damage!

Ensure that the main power switch is guarded against being turned back on without authorisation
with a hanging lock and that the plug is guarded against being plugged in.
If multiple people are working on the system, each one
must ensure that the main power switch
is secured against being turned on without authorisation.
Warning! Comply with the regulations, otherwise there is a risk of
injury!
When working on the system, always heed the legal regulations and safety notices, otherwise there is
a risk of injury!

Comply with the general legal regulations (safety, accident prevention, VDE standards) as well as
these safety notices.
The system may only be operated by authorised personnel who are familiar with its operation.

If the operator of the system does not have full visibility during operation, the operator must take
appropriate measures to ensure operational safety.
Always perform work on the system with sure footing!

Do not wear loose clothing, jewellery, etc. when working on the system. They can be grabbed by
moving parts.

When working on the system, wear protective gloves, safety shoes, a protective helmet and
protective goggles when performing machining activities.
In principal, avoid stopping in the door area.
Before operating the door system, ensure that no people or objects are in the door area.
Hanging on and going for a ride during door movement is strictly forbidden!

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 6
2.4.1 Safety measures for commissioning and maintenance work
2.4.2 Operator obligations
In addition to this operating manual, the operator must comply with applicable safety, accident prevention and
environmental protection regulations for operation of the door system.
When doing so, the following should be noted:
The system may only be operated by authorised personnel who are familiar with its operation.
The operator must ensure that people entrusted with operation of the system have read and
understood the operating manual.
In the case of doors with an uninterrupted power supply (UPS), the manufacturer's documentation
(attached to the device) must be followed!
The operator must ensure that the system is always visible during operation and that no people and/or
objects are in the closing area of the door during operation. If the operator of the door system does
not have full visibility during operation, the operator must take appropriate measures to ensure
operational safety and the protection of people or objects.
The system operator must ensure that the system is only operated in a technically flawless condition.
If there is possible damage, he must immediately have it inspected and repaired by Butzbach GmbH
Industrietore.
The system operator must ensure that the safety notices attached to the door system are
permanently visible.
The system operator must ensure that the safety devices are regularly (i.e. prior to commissioning
and, depending on need, however at least once annually) tested by a professional for proper
functioning. A test report should be kept of these required tests. This test report should be placed in
the door documentation.
In the case of systems with larger glass surfaces, the system operator must ensure that the
glass surfaces (especially at eye level) are made visible in order to avoid people running into the glass
surface (e.g. with stickers). The operator must ensure that this marking is always present to a sufficient
extent.
Warning! Blocking of the work area!
Block the work area prior to assembly, maintenance, and service work, in order to secure it from
unauthorised access by people and vehicles! Risk of injury!

When doing this, heed the national regulations (e.g. for Germany, the BG regulation BGV A 8 /
VBG 125, Section 12 “Obstacles and hazardous areas” requires that temporary obstacles and
hazardous areas be marked with red / white stripes).

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 7
2.4.3 Requirements for operating personnel
The door system is only allowed to be operated by personnel who are familiar with its operation.
The operating personnel must fundamentally also heed the following safety notices:
2.5 Safety devices
In exceptional cases, e.g. in the event of a power outage, the door may be opened by hand with a hand chain.
It is mandatory to heed the safety notices. Emergency operation may only occur in accordance with
the information in 7.5 Emergency operation.
The door systems are equipped with safety devices, which are described in the chapters discussing the
functions.
Warning! Risk of injury when operating the system in the presence
of wind!
Operating the door in the presence of wind may lead to a risk of injury and property damage in certain
circumstances!

Always ensure that the door leaves are only moved when the wind speed is below the maximum
permitted speed of 117 km/h (depending on the door type and size)!
Warning! Do not operate the door system when under the influence
of alcohol or drugs!
Operating the door system when under the influence of alcohol, drugs, narcotics, etc. is forbidden. Risk of
injury and risk of property damage!
Warning! Risk of injury from non-functioning safety devices!
Non-functioning safety devices may lead to death or extremely severe injuries.
Regularly check the safety components in accordance with the information in 9.2.1
Inspection of
safety components.

Other dangers
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 8
3 Other dangers
3.1 Normally, the system does not present any dangers
If the assembly work is performed according to regulations, the safety devices are functioning flawlessly and
the system is used as intended, there is normally no danger to people and objects.
3.2 Other risks due to improper conduct
Note! Regular operation!
Ensure that

the system is always visible during operation and that no people and/or objects are in the closing
area of the door during operation.

otherwise appropriate measures were taken to ensure operational safety and the protection of
people or objects.
Warning! Risk of injury due to leaning on the door system / guide
rails!
Risk of injury from moving parts!
Never lean against the door system / guide rails!
Warning! Danger of being crushed in the area of the building edges!
Risk of injury from building edges, such as the door reveal, supports, walls, etc.
Watch out for potentially existing crush points!
Especially protect your hands!
Warning! Risk of injury due to reaching into the guide rails!
Risk of injury from moving parts!
Never reach into the guide rails!

Other dangers
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 9
3.3 Other risks during service and maintenance work
Warning! Risk of injury from unexpected opening of the door!
The door system could open unexpectedly on its own or by opened by other people.
Always remain aware when you are in the door area.
Do not lean any ladders against the door.
Warning! Injuries and damage when working on the system!
Risk of injury and risk of damage.

Make sure that electricity has been disconnected from the control unit when working on the
system.

Ensure that the main power switch is guarded against being turned back on without authorisation
with a hanging lock and that the plug is guarded against being plugged in.
If multiple people are working on the system, each one
must ensure that the main power switch
is secured against being turned on without authorisation.
Warning! Comply with the regulations, otherwise there is a risk
of injury!
When working on the system, always heed the legal regulations and safety notices, otherwise there is a
risk of injury!

Comply with the general legal regulations (safety, accident prevention, VDE standards) as well as
these safety notices.
The system may only be operated by authorised personnel who are familiar with its operation.

If the operator of the system does not have full visibility during operation, the operator must take
appropriate measures to ensure operational safety.
Always perform work on the system with sure footing!

Do not wear loose clothing, jewellery, etc. when working on the system. They can be grabbed by
moving parts.

When working on the system, wear protective gloves, safety shoes, a protective helmet and
protective goggles when performing machining activities.
In principal, avoid stopping in the door area.
Before operating the door system, ensure that no people or objects are in the door area.
Hanging on and going for a ride during door movement is strictly forbidden!

Other dangers
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 10
3.4 Risks during emergency operation
In exceptional cases, e.g. in the event of a power outage, the door may be opened by hand with the hand chain.
It is mandatory to heed the following safety notices:
Warning! The safety devices are out of service during emergency
operation!
Risk of property damage due to exceeding the maximum end position of “door open” or “door closed”, as
well as risk of the occurrence of uncontrolled movements from jamming of the door panels.
Monitor the non-visible areas with additional personnel.
Avoid exceeding the maximum possible end position (door open or door closed).
Avoid jamming the door panels.
Note! Emergency operation for doors with door locks of resistance
class WK3!
Remove the hand chain when not using the emergency operation function or secure with your own lock.
Warning! Emergency operation for doors with anti-burglary
protection
For doors that are equipped with anti-burglary protection, chapter 7.5 Emergency operation must be
mandatorily heeded! Otherwise, there is the risk of property damage!
Remove electrical cylinders prior to emergency operation, otherwise there is the risk of property damage!

Shipping and Storage
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 11
4 Shipping and Storage
The shipping and delivery of the door system normally occurs a certain amount of time prior to the assembly
date. However, the door system is not assembled immediately after delivery.
Externally visible shipping damage must be marked on the shipping documents and a complaint must be made
immediately. Claims for compensatory damages may only be made within the applicable complaint periods.
Packaging for the door system is selected in accordance with the expected shipping conditions. The packaging
may not be damaged or removed before the final assembly in order to protect the door system.
The buyer / operator / customer must ensure proper storage in these cases. Proper storage is understood to
be the following:
Protection from direct sunlight!
Protection from moisture and dampness!
Packages may not be stacked!
The notices attached to the packaging regarding storage must be followed.

Design and Function
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 12
5 Design and Function
5.1 SECTIOLITE®door types and options
Door type
Description
ST40
SECTIOLITE®Standard, door panel height approx. 500mm
ST40T
SECTIOLITE®Typ T with a door for people in the centre, door panel height approx.
500mm
ST40S
SECTIOLITE®Typ S with door panel separation, door panel height approx. 250mm
Options: Storm, Sprint, Security
Option
Description
Security
ST40S Security version with improved anti-burglary protection pursuant to WK3
Sprint
ST40S Sprint version with higher opening speed
Storm
ST40S Storm version with increased wind resistance
5.2 Functioning of the door system
The SECTIOLITE®consists of multiple door panels that are connected to one another with hinges and thus
represent a door panel group. Guide rollers are attached to the header pieces of each door panel, which guide
the entire door in the tracks and keep it in position.
5.2.1 SECTIOLITE ® movement mechanism
The drive torque transferred through the belt from the drive mechanism is applied to the door through the driver
attached to the bottom door panel and thus enables door movement.
The door can be opened and closed with control buttons or other control devices, e.g. radar detectors, optical
sensors. See the Operation chapter for information about this.
For opening, the door is raised by the drive system and is closed again using gravity (braked by the drive
system).
5.2.2 Variants of SECTIOLITE®sectional doors
When opening, door sections are routed under the ceiling and into the interior of the hall (see the middle
drawing). Therefore, a lintel height of at least 350mm is sufficient. The following variants are possible:
Rails guided along the roof (the door follows the roof geometry) - left drawing
Standard version (the door goes up with a 90° deflection) - middle drawing
Vertical rails (the door goes up without any deflection) - right drawing
Note!
The horizontally running tracks must be kept free of deposits, i.e. foreign bodies, dust, ice or similar.
It should be blocked while moving downwards, the belt breakage switch is triggered.

Design and Function
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 13
Diagram 1 SECTIOLITE®door opening methods
5.2.3 Functioning with doors for people
As long as the door for people is opened, the door control function is out of service. If the door for people is
closed, the door lock sends the “door closed”signal to the control unit. The door control is enabled again and
the door can be opened with a control device, e.g. a button.
Every door for people is equipped with a upper door closer and a door lock.
Optionally, the door for people can be equipped with a panic bar. The door for people can be optionally
equipped with a bolt contact to connect a monitoring device.
Note!
The door for people is not suitable to be used as the only door on escape and exit routes.

Design and Function
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 14
5.3 Mechanical design
5.3.1 SECTIOLITE® ST40 and ST40T
Diagram 2 Mechanical design of SECTIOLITE® ST40 and ST40T
Legend
01 Mounting bracket
08 Door for people (ST40T) (optional)
02 Track
09 Fibreglass door panel
03 Hand crank
10 Vision element
04 Drive system
11 Deviation (90°)
05 Console
12 Rails guided along the roof
06 Guide rail
13 Vertical rails
07 Electrical cabinet

Design and Function
Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 15
5.3.2 SECTIOLITE®ST40S
Diagram 3 Mechanical design of SECTIOLITE®ST40S (Sprint, Storm, Security)
Legend
01 Mounting bracket
08 Fibreglass door panel
02 Track
09 Vision element
03 Hand crank
10 -
04 Drive system
11 Deviation (90°)
05 Console
12 Rails guided along the roof
06 Guide rail
13 Vertical rails
07 Electrical cabinet
Note!
A low lintel version is not possible with WK3!
The SECTIOLITE®ST40S cannot be combined with a door for people!