BUTZBACH SECTIOLITE ST40 User manual

Operating manual
Sectional doors SECTIOLITE®

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 I
Masthead
Copyright by Butzbach GmbH Industrietore, Weiherstraße 16, D-89293 Kellmünz
All rights reserved. This manual may not be reproduced or disseminated in any manner without the prior
consent of Butzbach GmbH Industrietore.
Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this
operating manual in order to incorporate technical advances. This operating manual was created with great
care and is revised regularly. However, despite all checks it cannot be ruled out that technical inaccuracies
and typographical errors were missed. All errors known to us will be removed in new editions, for which reason
we are grateful at all times for information about errors in this operating manual.
If this operating manual is not heeded, all warranty claims shall be void!
The operating manual should be kept near the door system for future use!
This operating manual applies to the following types of doors:
SECTIOLITE® ST40
SECTIOLITE®ST40T
SECTIOLITE®ST40S

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 II
Contents
Masthead.............................................................................................................................................................I
1Preface........................................................................................................................................................1
1.1 About this manual...............................................................................................................................1
1.1.1 Target groups .................................................................................................................................1
1.1.2 Reading the manual .......................................................................................................................1
1.1.3 Contents of the manual ..................................................................................................................1
1.1.4 Save the manual.............................................................................................................................1
1.2 Symbol explanations ..........................................................................................................................2
2Safety ..........................................................................................................................................................3
2.1 Intended use.......................................................................................................................................3
2.2 Improper use.......................................................................................................................................3
2.3 Safety notices on the system..............................................................................................................3
2.4Basic safety measures .......................................................................................................................4
2.4.1 Safety measures for commissioning and maintenance work.........................................................6
2.4.2 Operator obligations .......................................................................................................................6
2.4.3 Requirements for operating personnel...........................................................................................7
2.5 Safety devices ....................................................................................................................................7
3Other dangers .............................................................................................................................................8
3.1 Normally, the system does not present any dangers.........................................................................8
3.2 Other risks due to improper conduct ..................................................................................................8
3.3 Other risks during service and maintenance work .............................................................................9
3.4 Risks during emergency operation...................................................................................................10
4Shipping and Storage................................................................................................................................11
5Design and Function .................................................................................................................................12
5.1 SECTIOLITE®door types and options .............................................................................................12
5.2 Functioning of the door system ........................................................................................................12
5.2.1 SECTIOLITE ® movement mechanism.........................................................................................12
5.2.2 Variants of SECTIOLITE®sectional doors ...................................................................................12
5.2.3 Functioning with doors for people.................................................................................................13
5.3 Mechanical design............................................................................................................................14
5.3.1 SECTIOLITE® ST40 and ST40T...................................................................................................14
5.3.2 SECTIOLITE®ST40S...................................................................................................................15
5.4 Door panel construction....................................................................................................................16

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 III
5.4.1 Fibreglass door panels .................................................................................................................16
5.4.2 Design of the vision elements.......................................................................................................16
5.4.3 Door panel group..........................................................................................................................16
5.5 Door frame........................................................................................................................................16
5.5.1 Guide mechanism.........................................................................................................................16
5.5.2 Drive system position variants......................................................................................................16
5.5.3 Emergency operation ...................................................................................................................17
5.6 Safety devices ST40.........................................................................................................................17
5.6.1 Optoelectronic sensitive edge ......................................................................................................17
5.6.2 Protection against falling (anti-fall device)....................................................................................18
5.6.3 Photo eye ST40T (with a door for people) ...................................................................................18
5.6.4 Belt monitoring..............................................................................................................................18
6Control and display elements....................................................................................................................19
6.1 Control elements ..............................................................................................................................19
6.1.1 Definition and placement..............................................................................................................19
6.1.2 Main switch (dial, optional) ...........................................................................................................19
6.1.3 Control unit variants......................................................................................................................19
6.2 Display elements ..............................................................................................................................22
7Operation...................................................................................................................................................23
7.1 Electrical connection.........................................................................................................................23
7.1.1 Requirement.................................................................................................................................23
7.1.2 Connection....................................................................................................................................23
7.1.3 Check of phase direction..............................................................................................................24
7.1.4 Inspection of safety devices .........................................................................................................24
7.2 System operation..............................................................................................................................25
7.3 Switching the system off...................................................................................................................25
7.3.1 Switching the system off for control units with a main switch.......................................................25
7.3.2 Switching the system off for control units with a CEE plug ..........................................................26
7.4 Operation of the door for people (ST40T) ........................................................................................26
7.5 Emergency operation .......................................................................................................................26
7.5.1 Sectional doors with door locks of resistance class WK3 ............................................................26
7.5.2 Hand chain (GfA drive system).....................................................................................................27
8Care and Cleaning ....................................................................................................................................29
8.1 Care and cleaning of the door system..............................................................................................29

Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021 IV
8.2 Measures in the wintertime...............................................................................................................29
9Maintenance and inspection .....................................................................................................................30
9.1 Basics for testing power-operated doors..........................................................................................30
9.1.1 Safety requirements .....................................................................................................................30
9.1.2 Annual testing / Technical rule ASR A1.7 ....................................................................................30
9.1.3 Qualified individual .......................................................................................................................30
9.2 Maintenance and Inspection Work...................................................................................................31
9.2.1 Inspection of safety components..................................................................................................31
9.2.2 Reasons for extraordinary inspection...........................................................................................31
9.2.3 Testing by a qualified individual....................................................................................................32
9.2.4 Inspection and maintenance plan for consumable parts for SECTIOLITE®doors.......................32
10 Malfunctions and Repairs......................................................................................................................34
10.1 Explanation of terms.........................................................................................................................34
10.1.1 Malfunction ...............................................................................................................................34
10.1.2 Repairs .....................................................................................................................................34
10.2 Objective...........................................................................................................................................34
10.3 Malfunctions and remedies (sliding door).........................................................................................34
11 Dismantling and Disposal......................................................................................................................35
11.1 Dismantling the system ....................................................................................................................35
11.2 Disposal of the system .....................................................................................................................35
11.3 Customer service address................................................................................................................35
11.4 Door details.......................................................................................................................................35
Index.................................................................................................................................................................36