BUTZBACH SPACELITE HT40 User manual

Operating manual
Stacking Doors SPACELITE®

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 I
Masthead
Copyright by Butzbach GmbH Industrietore, Weiherstraße 16, D-89293 Kellmünz
All rights reserved. This manual may not be reproduced or disseminated in any manner without the prior
consent of Butzbach GmbH Industrietore.
Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this
operating manual in order to incorporate technical advances. This operating manual was created with great
care and is revised regularly. However, despite all checks it cannot be ruled out that technical inaccuracies
and typographical errors were missed. All errors known to us will be removed in new editions, for which reason
we are grateful at all times for information about errors in this operating manual.
If this operating manual is not heeded, all warranty claims shall be void!
The operating manual should be kept near the door system for future use!
This operating manual applies to the following types of doors:
SPACELITE® HT40
SPACELITE® HTvision
SPACELITE® HT60
SPACELITE®HT60XL
SPACELITE®HT80
SPACELITE®HT150
SPACELITE®HT150XL

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 II
Contents
Masthead.............................................................................................................................................................I
1Preface........................................................................................................................................................1
1.1 About this manual...............................................................................................................................1
1.1.1Target groups .................................................................................................................................1
1.1.2 Reading the manual .......................................................................................................................1
1.1.3 Contents of the manual ..................................................................................................................1
1.1.4 Save the manual.............................................................................................................................2
1.2 Symbol explanations ..........................................................................................................................2
2Safety ..........................................................................................................................................................3
2.1 Intended use.......................................................................................................................................3
2.2 Improper use.......................................................................................................................................3
2.3 Safety notices on the system..............................................................................................................3
2.4 Basic safety measures .......................................................................................................................4
2.4.1 Safety measures for commissioning and maintenance work.........................................................6
2.4.2 Operator obligations .......................................................................................................................6
2.4.3 Requirements for operating personnel...........................................................................................7
2.5 Safety devices ....................................................................................................................................7
3Other dangers .............................................................................................................................................8
3.1 Normally, the system does not present any dangers.........................................................................8
3.2 Other risks due to improper conduct ..................................................................................................8
3.3 Other risks during service and maintenance work .............................................................................9
3.4Risks during emergency operation...................................................................................................10
4Shipping and Storage................................................................................................................................11
5Design and Function .................................................................................................................................12
5.1 SPACELITE®door types and options...............................................................................................12
5.2 Functioning of the door system ........................................................................................................12
5.3 Mechanical design............................................................................................................................13
5.3.1 SPACELITE® HT40 and HTvision.................................................................................................13
5.3.2 SPACELITE®HT60 ......................................................................................................................14
5.3.3 SPACELITE®HT60XL, HT80, HT150 und HT150XL...................................................................15
5.4 Door panel construction....................................................................................................................16
5.4.1 Fibreglass door panels .................................................................................................................16
5.4.2 Design of the vision elements.......................................................................................................16

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 III
5.5 Door frame........................................................................................................................................16
5.5.1 Design of the guide rails...............................................................................................................17
5.5.2 Design of the consoles .................................................................................................................17
5.5.3 Movement mechanism .................................................................................................................17
5.5.4 Hydraulic unit for SPACELITE®HT150XL....................................................................................17
5.6 Emergency operation .......................................................................................................................17
5.7 Safety devices ..................................................................................................................................17
5.7.1 Limit switch...................................................................................................................................18
5.7.2 Optoelectronic sensitive edge ......................................................................................................18
5.7.3 Overload protection ......................................................................................................................18
5.7.4 Anti-drop device............................................................................................................................19
6Control and display elements....................................................................................................................20
6.1 Control elements ..............................................................................................................................20
6.1.1 Definition and placement..............................................................................................................20
6.1.2 Main switch (dial)..........................................................................................................................20
6.1.3 Control units..................................................................................................................................20
6.1.4 Additional optional control elements.............................................................................................24
6.2 Display elements ..............................................................................................................................24
7Operation...................................................................................................................................................25
7.1 Electrical connection.........................................................................................................................25
7.1.1 Requirement.................................................................................................................................25
7.1.2 Connection....................................................................................................................................25
7.1.3 Check of phase direction..............................................................................................................26
7.1.4 Inspection of safety devices .........................................................................................................26
7.2 System operation..............................................................................................................................27
7.2.1 Operation of HT40 and HTvision..................................................................................................27
7.2.2 Operation of HT60-150XL ............................................................................................................27
7.3 Switching the system off...................................................................................................................28
7.4 Emergency operation .......................................................................................................................28
7.4.1 Hand chain for HT40 ....................................................................................................................28
7.4.2 Hand chain (GfA drive system) for HT40, HTvision, HT60 and HT80..........................................28
7.4.3 Hand chain (B1200) for HT80XL and HT150 ...............................................................................30
7.4.4 Emergency operation with HT150 XL...........................................................................................30
8Care and Cleaning ....................................................................................................................................31

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 IV
8.1 Care and cleaning of the door system..............................................................................................31
8.2 Measures in the wintertime...............................................................................................................31
9Maintenance and inspection .....................................................................................................................32
9.1 Basics for testing power-operated doors..........................................................................................32
9.1.1 Safety requirements .....................................................................................................................32
9.1.2 Annual testing / Technical rule ASR A1.7 ....................................................................................32
9.1.3 Qualified individual .......................................................................................................................32
9.2 Maintenance and Inspection Work...................................................................................................33
9.2.1 Inspection of safety components..................................................................................................33
9.2.2 Reasons for extraordinary inspection...........................................................................................34
9.2.3 Testing by a qualified individual....................................................................................................34
9.2.4 Inspection and maintenance plan for consumable parts for SPACELITE®doors........................34
10 Malfunctions and Repairs......................................................................................................................36
10.1 Explanation of terms.........................................................................................................................36
10.1.1 Malfunction ...............................................................................................................................36
10.1.2 Repairs .....................................................................................................................................36
10.2 Objective...........................................................................................................................................36
10.3 Malfunctions and remedies...............................................................................................................36
11 Dismantling and Disposal......................................................................................................................38
11.1 Dismantling the system ....................................................................................................................38
11.2 Disposal of the system .....................................................................................................................38
11.3 Customer service address................................................................................................................38
11.4 Door details.......................................................................................................................................38
Index.................................................................................................................................................................39

Preface
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 1
1 Preface
1.1 About this manual
1.1.1 Target groups
The target groups of this operating manual are:
the system operator for operation and training
the professional operating personnel for operation
the trained maintenance personnel for maintenance
The target groups must be familiar with the system, have read and understood this operating manual and know
and follow the relevant safety regulations!
1.1.2 Reading the manual
Read this manual carefully before working on the system and become familiar with the operation of the door
system. Respect the content and heed the safety instructions contained in this operating manual, both for your
own safety and that of your colleagues, but also to ensure a longer operational life of the door system. Non-
compliance can lead to damage to the door system and personal injury.
Also follow the local legal regulations and the state of the art.
The model of your door system may vary depending on:
Door type
specific agreements for the order
installation situations
general conditions
Therefore, the description may differ from your door system in individual cases. Items that are not included as
standard in every door system are labelled as optional.
1.1.3 Contents of the manual
This manual should make you familiar with:
necessary safety measures before and while working on the system
the operational functions of the system
steps to take when malfunctions occur in the system
repair work that can be carried out by operating personnel.
Description of system assembly is not a component of this operating manual.
Note!
Please see the System Data.
This is a separate document, specific to the door!

Preface
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 2
1.1.4 Save the manual
Save the manual in a safe place in the immediate vicinity of the door system that is always accessible.
1.2 Symbol explanations
Safety notices and additional information are marked with the following symbols and signal words in this
operating manual. The signal words signalise the extent of danger to be expected.
The following presentation is used for labelling instructions:
✔Requirement for the next described instruction
1. First instruction step
2. Second instruction step
3. etc.
Danger / Warning / Caution!
When using the symbols, it is also stated whether it is a danger or warning or whether caution is warranted.
Danger:
This notation indicates a great danger, the type and source of which can lead to severe
injuries, mortal danger, or death.
Warning:
This notation warns of a source of danger, which may lead to mild to severe injuries and
major property damage if not heeded.
Caution:
This notation warns of a source of danger, which may lead to mild to injuries and minor
property damage.
Danger from electrical current!
This indication warns of danger from electrical current. Not heeding it can lead to severe injuries, mortal
danger or death.
Note!
A note shall make things easier, e.g. by
providing tips for better handling
pointing out not immediately noticeable circumstances / situations.
providing information about explanatory documents, e.g. guidelines, standards, etc.

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 3
2 Safety
2.1 Intended use
The SPACELITE®stacking door is to be mainly used in industrial areas in accordance with its intended use as
a structure for allowing vehicle traffic. It may also be used in combination with a NOVOSPRINT®high-speed
door or with a sliding door system from Butzbach as a truck door and/or tail door.
2.2 Improper use
2.3 Safety notices on the system
The following safety notices are affixed to the system, and they must be heeded:
Warning! Danger in the case of improper use!
The improper use of the door system may lead to dangerous situations.
In its standard version, the system is not intended for the following use:
Use in areas at risk of explosions
Use in areas where fire protection regulations apply
Use of the motor to drive or control third party devices
Use in areas where children or unauthorised parties have access to operation of the system

Use with accessories and replacement parts, which are not controlled and approved by Butzbach
GmbH Industrietore
Use without or with non-functioning safety devices
Use of the emergency operation function for normal opening
Danger! Mortal danger of electric shock!
When opening the electrical cabinet / mains connection box / door control unit, line voltage is present!
Mortal danger!

Disconnect the control unit from the mains (main power switch) before you open the electrical
cabinet or mains connection box! After disconnecting the supply voltage there is still
residual voltage present for up to ten minutes. The control unit may not be opened during this time.
Mortal danger!
Work on the electrical system should only be carried out by a qualified electrician.

When performing any work on the electrical system, the qualified electrician must comply with the
five rules of safety (BGUV regulation 3) and the relevant VDE regulations.
The system must be securely disconnected from the mains during all installation work!

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 4
2.4 Basic safety measures
Warning! Danger of being crushed around the building edges, the
building wall and the door leaves!
Risk of injury in the door reveal, the supports and the wall!
Neither people nor objects may be between the door leaves.
Warning! Danger of being crushed in the building edges and the
door leaves!
Risk of hand injuries, e.g. by reaching into the area of the door reveal, the supports, the walls and between
the door leaves!
Neither people nor objects may be between the door leaves!
Danger! Mortal danger of electric shock!
Connections that are not made correctly or not professionally may lead to death and extremely severe
injuries! In addition, they may lead to the system no longer being able to be operated safely.
Work on the electrical system should only be carried out by a qualified electrician.
Danger! Mortal danger of electrical shock due to residual voltage!
After disconnecting the supply voltage there is still residual voltage present at the frequency converter
output in the control unit for up to ten minutes! Mortal danger of electric shock! There is no electrical
isolation at the output, i.e. there is line voltage present to PE or ground! Mortal danger of electric shock!
Securely disconnect from the mains during all installation work!
Work on the electrical system should only be carried out by a qualified electrician.
Danger! Never disable safety devices!
Never disable safety devices or bypass them.
Do not operate the system if safety devices are damaged!

Safety
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 5
Warning! Injuries and damage when working on the system!
Make sure that electricity has been disconnected from the control unit when working on the system. Risk
of injury and risk of damage!

Ensure that the main power switch is guarded against being turned back on without authorisation
with a hanging lock and that the plug is guarded against being plugged in.
If multiple people are working on the system, each one
must ensure that the main power switch
is secured against being turned on without authorisation.
Warning! Comply with the regulations, otherwise there is a risk of
injury!
When working on the system, always heed the legal regulations and safety notices, otherwise there is a
risk of injury!

Comply with the general legal regulations (safety, accident prevention, VDE standards) as well as
these safety notices.
The system may only be operated by authorised personnel who are familiar with its operation.

If the operator of the system does not have full visibility during operation, the operator must take
appropriate measures to ensure operational safety.
Always perform work on the system with sure footing!

Do not wear loose clothing, jewellery, etc. when working on the system. They can be grabbed by
moving parts.

When working on the system, wear protective gloves, safety shoes, a protective helmet and
protective goggles when performing machining activities.
In principal, avoid stopping in the door area.
Before operating the door system, ensure that no people or objects are in the door area.
Hanging on and going for a ride during door movement is strictly forbidden!
Warning! Systems with larger glass surfaces!
Risk of injury due to running into the glass surface! For systems with larger glass surfaces:

Be aware of the need to make the glass surfaces noticeable (especially at eye level),
e.g. with stickers.