C-Aire Eclipse 5 User manual

PROVIDER TECHNICAL MANUAL
Eclipse 5™with autoSAT®
Personal Ambulatory Oxygen System (PAOS)™

General Information..................................................4
Warning and Caution Statements........................................... 4
Introduction to the Eclipse 5 Oxygen System................. 5
Eclipse 5 Oxygen System Specications..................6
Pulse Dose Mode Specications .............................................. 7
Power Accessory Specications ............................................... 7
AC Power Supply ......................................................................... 7
DC Power Supply......................................................................... 7
Power Cartridge (Battery)....................................................... 7
Independent Safety Testing ........................................................ 8
Provider Support Policy ................................................................. 8
Electromagnetic Compatibility................................................. 9
Guidance and Manufacturer’s Declarations...................... 9
How The Eclipse 5 Works.........................................13
Introduction........................................................................................13
ATF®Concentrator Module.........................................................13
Compressor and Compressor Enclosure...........................14
Power Distribution..........................................................................14
Control Board.....................................................................................14
Control Panel ......................................................................................15
User Controls & System Status Indicators.........................15
Continuous Flow Mode...............................................................17
Pulse Dose Mode.............................................................................17
Provider Mode Functions............................................................18
Alarm Code....................................................................................18
Pulse Mode Sensitivity Adjustment ...............................18
Hours of Operation...................................................................18
9V Battery Status........................................................................18
Rise Time (Bolus Delivery).....................................................18
Software Version.........................................................................18
Service Mode Functions..............................................................19
Eclipse 5 Data Acquisition Tool (EDAT).........................19
Power Supplies..................................................................................20
AC Power Supply .......................................................................20
DC Power Supply.......................................................................20
TABLE OF CONTENTS
Power Cartridge................................................................................21
Typical New Power Cartridge Operation Time........21
Charging Algorithm.................................................................24
Training The Patient ................................................25
Introduction........................................................................................25
Pre-Delivery Check List...........................................................25
Indications for Use...........................................................................26
Contraindications ............................................................................26
Basic Concept Training.................................................................26
Safety Guidelines and Operational Safety
Warnings/Cautions.............................................................26
Locating the Eclipse 5 for Proper Use and
Ventilation ................................................................................27
The Users Manual......................................................................27
Showing Panel Buttons, Indicators, Alerts
and Alarms...............................................................................27
Showing Power Cartridge Power Level.......................28
Selecting the Proper Flow Mode and Setting .........28
Selecting Continuous Flow Mode ..................................28
Selecting Pulse Dose Mode ................................................28
“Power Cartridge (Battery) Conservation”
Feature.........................................................................................29
Adjusting the Pulse Mode Sensitivity Setting..........29
Adjusting Rise Time..................................................................30
Connecting the AC Power Supply..................................30
Connecting the DC Power Supply..................................31
Active Lifestyle Training ...............................................................31
Attach the Universal Cart......................................................32
Using Around the House......................................................32
Traveling by Vehicle..................................................................32
Traveling by Air............................................................................34
Traveling by Cruise Ship........................................................34
Traveling by Train.......................................................................34
Eclipse 5 Maintenance..................................................................35
Weekly Maintenance—Patient.........................................35
Clean the Air Inlet Filter .........................................................35
Clean and Care for the Tubing and Cannula ............35

3
Clean the Cabinet and Control Panel
and Power Supplies ...........................................................35
Monthly Maintenance—Patient ......................................36
Care for the Power Cartridge..............................................36
Calibrating the Power Cartridge ......................................36
Patient Training Checklist............................................................37
Annual Maintenance—Provider ............................38
Introduction........................................................................................38
Annual Maintenance Check List.......................................38
Checking and Replacing the Power Cartridge........38
Eclipse 5 Monthly Run-Time Cycle..................................38
Annual Maintenance Procedures ..........................................39
Removing the Unit Cover.....................................................39
Remove and Replace 9 Volt Battery...............................43
Remove and Replace HEPA Filter.....................................44
Internal Filters...............................................................................44
Remove and Replace the Compressor
Intake Filter..............................................................................46
Reinstalling or Replacing the Unit Cover....................48
Test Procedures.................................................................................49
Purity and Flow Rate Test
Procedure - Preferred Method ....................................49
Purity and Flow Rate Test Procedure-
Alternate Method................................................................49
Assembly and Alarm Verication Tests.........................50
Record Hours of Operation & Software Version......51
Electrical Safety Test.................................................................52
Cleaning the Eclipse 5 ............................................................52
Provider Service and Maintenance Record......................53
Shipping and Transporting the Eclipse 5....................54
Storing the Eclipse 5................................................................54
Discarding ......................................................................................54
Troubleshooting, Service, and
Repair Procedures ..............................................55
System Troubleshooting and Alarms ..................................56
Alarm Conditions and Alarm Codes ....................................59
Malfunction Codes..........................................................................60
System Schematics and Diagrams........................................61
Oxygen Circuit...................................................................................63
Remove and Replace the ATF Module.........................63
Remove and Replace the Product Tank
Assembly (PN 4378-SEQ) Eclipse 5...........................67
Electronics............................................................................................70
Remove and Replace the Control
Board Assembly ..................................................................70
Remove and Replace the Buzzer Wire Harness.......72
Control Board Connector Diagram ................................73
Remove and Replace the Power Manager
Printed Circuit Board .........................................................74
Compressor .........................................................................................78
Remove and Replace the Compressor Box...............78
Maintenance and Replacement Parts.................................82
Preventative Maintenance Parts.......................................82
Replacement Parts List...........................................................82
Optional Accessories...............................................................83
CAIRE Inc. Customer Service Contact
Information.........................................................84
TABLE OF CONTENTS CONTINUED

Personal Ambulatory Oxygen System Provider Technical Manual
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PN 20631679 Rev D
GENERAL INFORMATION
This technical manual will familiarize you with Provider-specic information regarding the Eclipse 5 Oxygen System.
Instructions in this manual are intended to help ensure that:
- Providers are familiar with Eclipse 5 system components and system principles of operation
- Providers are given proper guidance in the use of the Eclipse 5 and its accessories that can be conveyed
to patients
- Providers are made aware of the care, diagnostics, maintenance, and repair of the Eclipse 5
Warning and Caution Statements
Safety instructions are dened as follows:
NOTE: Places emphasis on an operating characteristic or important
consideration.
CAUTION
Important safety information for hazards that might cause serious
injury.
WARNING:
Important information for preventing damage to the Eclipse 5.

Personal Ambulatory Oxygen System Provider Technical Manual
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PN 20631679 Rev D
INTRODUCTION TO THE ECLIPSE 5 OXYGEN SYSTEM
FRONT
Control Panel Handle
External Power
Receptacle
Power Cord
Retainer
Oxygen
Outlet Port
FAA
Approval
Icon
BACK
Power Cartridge Latch
Exhaust Vent
Power
Cartridge
(Battery)
FAA Approval Icon
Cart
Attachment
Location
Air Inlet
Filter
EDAT Service Port
(Not for Patient Use)
Rating Label &
Serial Number
Location
ECLIPSE 5 AC POWER SUPPLY
WITH NEMA POWER CORD
DC POWER SUPPLY
UNIVERSAL CART
POWER CARTRIDGE
BATTERY
PN: 5941-SEQ
PN: 5942-SEQ
PN: 7082-SEQ
PN: 5991-SEQ

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PN 20631679 Rev D
Oxygen Concentrator
Dimensions (H x W X D) 19.3 x 12.3 x 7.1 inches
(49.0cm x 31.2cm x 18.0cm)
Weight
Eclipse 5
Power Cartridge
15.0 pounds
3.4 pounds
Flow Settings
Continuous Flow (measured in Liters Per Minute LPM)
Pulse Dose (measured in mL)
0.5 to 3.0 LPM (0.5 liter increments)
Settings 1.0-6.0: 16-96mL (8mL increments)
Settings 7-9: 128mL, 160mL, 192mL
Continuous Flow Accuracy +/- 10% or 200ml/min, whichever is greater
Oxygen Concentration 87–95.6% for all ow settings
Maximum System Pressure 15 psig (103.5 kPa)
Oxygen Output Pressure 5.0 psig (34.5 kPa) nominal
Oxygen Concentration
Status Indicator
Green Light = Normal Operation
Yellow Light = Warning or Caution, less than 85% ± 3%
Red Light Flashing = Abnormal Operation, less than 70% ± 5%
Nominal Sound Level
3.0 LPM Continuous Flow
3.0 Pulse Dose Mode
48 dB(A)
40 dB(A)
Operating Environment
Temperature
Humidity
50º F to 104º F (+10° to 40°C)
10% to 95%, Non-condensing, 82.4°F (28°C) Maximum Dew point
Storage Environment
Temperature
Humidity
-4º F to 140º F (-20° to 60°C)
Up to 95% Non-condensing
Altitude 0 – 13,123 feet (0 - 4,000 meters)
Nominal Power
0.5 LPM Continuous ow
3 LPM Continuous Flow
1.0 Pulse Dose Setting
6.0 Pulse Dose Setting
Battery Charging
48 Watts
145 Watts
45 Watts
95 Watts
50 Watts
Nominal Power Cartridge operating time
Continuous Flow
2.0 LPM
3.0 LPM
Pulse Dose (@ 12 BPM)
Setting 2.0
Setting 6.0
Continuous Flow Indication Expressed in liters per minute (LPM)
Audible Alarm Indicators
• Loss of Power/Hot Power Cartridge
• Low Power Cartridge/Warm Power Cartridge
• Low Oxygen Output
• O2Flow Outside Normal Limits
• Unit Malfunction
• Low 9V battery
Back-Up Alarm Power 9V Internal Battery
Filters Air Inlet, HEPA, Compressor Intake
Device Classication IEC Class I, Type B Applied Part, IPX0
ECLIPSE 5 OXYGEN SYSTEM SPECIFICATIONS
Note: Times will decrease with higher bolus size,
breath rate, ambient temperature, power cartridge
age and use over time.
2.0 hours
1.3 hours
5.2 hours
3.5 hours

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PN 20631679 Rev D
Pulse Dose Mode Specications
Pulse Settings 1.0 to 6.0, in 8mL increments up to 96 mL; 7-9 in 32mL increments up to 192 mL
Trigger Sensitivity Adjustable between settings of 1 (most sensitive) to 3 (least sensitive)
Adjustable Bolus Rise Time Adjustable settings of Fast(factory setting), Medium, or Slow
Trigger Criteria
• Cannula pressure has dropped below the trigger point (typically between 0.135—0.37
cm of H2O of negative pressure)
• At least 1¼ seconds has passed since the last pulse began
Minimum time between
breaths 1.25 seconds (max. 3 consecutive breaths)
Response to Missing Breaths
While in Pulse Dose Mode, the Eclipse 5 is always monitoring for breath detection.
After 15 seconds of no breath detected, the Eclipse 5 “delivers”Continuous Flow at the
last Continuous Flow setting. After another 15 seconds, the Eclipse 5 stops delivering
Continuous Flow and waits 15 seconds for a breath. The Eclipse 5 will stay in this
modality until a breath is detected. (See Power Cartridge Conservation Feature, page 26.)
Power Accessory Specications
AC Power Supply
Input Voltage 100-240VAC, 50-60 Hz
Input Power 245-260 VA
Output Voltage 28 VDC
Output Power 200W
DC Power Supply
Input Voltage 11.5-16VDC
Output Voltage 26 VDC
Output Power 150W Max
Power Cartridge (Battery)
Output voltage 14.8 VDC
Capacity Quantity (2) 97.5 W-hrs batteries
(Each containing 7.92 grams equivalent Lithium content)
Nominal Power Cartridge Life 80% Capacity after 500 Charge/Discharge cycles
Power Cartridge Recharge Time 1.8 to 5.0 hours, dependent on ow setting, to achieve 80% capacity
from a fully discharged Power Cartridge
NOTE:Bolus volume decreases as breath rate exceeds published range.
BOLUS VOLUME +/ 15%
Pulse Dose
Setting
Bolus Size
(± 15%) mL
AC Power Supply and
Power Cartridge (Battery) DC Power Supply
Max Breath
Rate
Max Breath
Rate
1.0 16 40 40
2.0 32 40 40
3.0 48 40 40
4.0 64 40 31
5.0 80 37 25
6.0 96 31 20
7 128 23 15
8 160 18 12
9 192 15 10

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PN 20631679 Rev D
Independent Safety Testing
Eclipse System and Eclipse Concentrator
Safety IEC 60601-1 :1988 + A1 :1991 + A2 :1995 + Corrigendum (6/95)
EN 60601-1(1990) + A1(1993) + A2(1995) + A12(1993) + A13(1996) + Corrigenda (7/94)
Electromagnetic
Compatibility
FCC 15B (Sec. 107 & 109), EN55011, EN60601-1-2 :2001, EN6100-3-2, EN61000-3-3, IEC61000-4-2,
IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8, IEC61000-4-11, IEC 60601-1-
2 :2001, RTCA DO 160 Rev E
AC Power Supply, Model 5941
Safety IEC 60601-1:1988 + A1:1991 + A2:1995
Electromagnetic
Compatibility
FCC 15B (Sec. 107 & 109), EN55011, EN60601-1-2 :2001, EN6100-3-2, EN61000-3-3, IEC61000-4-2,
IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8, IEC61000-4-11, EN55014-1
DC Power Supply, Model 5942
Safety Portions of IEC 60601-1:1988 + A1:1991 + A2:1995
Electromagnetic
Compatibility
FCC 15B (Sec. 109), EN55011, EN60601-1-2 :2001, IEC61000-4-2, IEC61000-4-3, IEC61000-4-4,
IEC61000-4-6, IEC 60601-1-2 :2001
Power Cartridge 2400, PN 7082
Safety IEC 62133, UL60950-1, First Edition (UL File MH29443), IEC 60601-1:1988 + A1:1991 + A2:1995, UN
Transportation Tests T1-T8
Electromagnetic
Compatibility
EN 61000-6-3 :2001 (EN55022 :1998+A1 :2001+A2 :2003), EN61000-6-1 :2001, EN61000-4-
2 :1995+A1 :1998, EN61000-4-3 :2002
Any CSA-CUS mark for the Eclipse 5 system does not encompass operation with the DC Power Supply Model 5942.
PROVIDER SUPPORT POLICY
Objective: As a manufacturer our organizational goal is to provide customer support and assistance to the highest level of
excellence.
Customers are Providers (which include Dealers, Distributors and Agents).
Support includes, but is not limited to, troubleshooting and Return Material Authorizations (RMA).
Business Hours are Monday – Friday, 8:00am – 5:30pm EST.
CAIRE Inc. can only support customers who are recognized as Providers, Dealers, Distributors and/or Agents. These partner-
ships are qualied as having an existing account or are in the process of credit application completion. All patient or end-user
inquiries including but not limited to RMA, warranty or serial number questions must be handled by their Provider.
Provider Support Policy: CAIRE Inc. is unable to provide direct assistance, clinical advice or recommendations to a patient
or end-user. Providers have sole responsibility in assisting their patients.

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ELECTROMAGNETIC COMPATIBILITY
This equipment has been tested and found to comply with the limits for medical devices to the IEC60601-1-2 Electromagnetic
Compatibility standard. These limits are designed to provide reasonable protection against harmful interference in a typical
medical installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed according to the
instructions, may cause harmful interference to other devices in the vicinity. There is, however no guarantee that interference will
not occur in a particular installation. If this equipment does cause harmful interference to other devices, which can be determined
by turning the equipment o and on, the User is encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving device.
• Increase the separation distance between the equipment.
• Connect the equipment into an outlet on a circuit dierent from that which the other device(s) are connected.
• Consult with CAIRE’s Technical Support Department for help.
Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service according
to the EMC information provided in this manual.
Portable and mobile RF communications equipment can aect Medical Electrical Equipment.
The use of Accessories, transducers, and cables other than those specied, with the exception of transducers and cables sold by
the Manufacturer of this device as replacement parts for internal components, may result in increased Emissions or decreased
Immunity of the Eclipse 5.
The Eclipse 5 should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary, the
Eclipse 5 should be observed to verify normal operation in the conguration in which it will be used.
Guidance and Manufacturer’s Declaration -
electromagnetic emissions
The Eclipse 5 is intended for use in the electromagnetic environment specied below. The customer or the user of the
Eclipse 5 should assure that it is used in such an environment.
Emissions Test Compliance Electromagnetic environment - guidance
RF emissions
EN 55011 Group 1
The Eclipse 5 uses RF energy only for its internal function.
Therefore, its RF emissions are very low and are not likely to
cause any interference in nearby electronic equipment.
RF emissions
EN 55011 Class B
The Eclipse 5 is suitable for use in all establishments, including
domestic establishments and those directly connected to
the public low - voltage power supply network that supplies
buildings used for domestic purposes.
Harmonic emissions IEC
61000-3-2 Class A
Voltage uctuations/
icker emissions IEC
61000-3-3
Complies

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PN 20631679 Rev D
Guidance and manufacturer’s declaration–electromagnetic immunity
The Eclipse 5 is intended for use in the electromagnetic environment specied below. The customer or the user of the Eclipse 5
should assure that it is used in such an environment.
Immunity test IEC 60601 test level Compliance level Electromagnetic environment – guidance
Electromagnetic
environment –
guidance
IEC 61000-4-2
±6 kV contact
±8 kV air
±6 kV contact
±8 kV air
Floors should be wood, concrete or ceramic
tile. If oors are covered with synthetic mate-
rial, the relative humidity should be at least
30 %.
Electrical fast tran-
sient/burst
IEC 61000-4-4
±2 kV for power supply
lines
±1 kV for input/output lines
±2 kV for power supply
lines
N/A
Mains power quality should be that of a typi-
cal commercial or hospital environment.
Surge
IEC 61000-4-5
±1 kV line(s) to line(s)
±2 kV line(s) to earth
±1 kV line(s) to line(s)
±2 kV line(s) to earth
Mains power quality should be that of a typi-
cal commercial or hospital environment.
Voltage dips, short
interruptions and
voltage variations
on power supply
input lines IEC
61000-4-11
<5 % UT
(>95 % dip in UT)
for 0,5 cycle
40 % UT
(60 % dip in UT)
for 5 cycles
70 % UT
(30 % dip in UT)
for 25 cycles
<5 % UT
(>95 % dip in UT)
for 5 sec
<5 % UT
(>95 % dip in UT)
for 0,5 cycle
40 % UT
(60 % dip in UT)
for 5 cycles
70 % UT
(30 % dip in UT)
for 25 cycles
<5 % UT
(>95 % dip in UT)
for 5 sec
Mains power quality should be that of a typi-
cal commercial or hospital environment. If
the user of the Eclipse 5 requires continued
operation during power mains interruptions,
it is recommended that the Eclipse 5 be pow-
ered from an uninterruptible power supply or
a battery.
Power frequency
(50/60 Hz) mag-
netic eld IEC
61000-4-8
3 A / m 3 A / m Power frequency magnetic elds should be at
levels characteristic of a typical location in a
typical commercial or hospital environment.
NOTE UTis the a.c. mains voltage prior to application of the test level.