cabur EVEVO7S/C User manual

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Cabur EVO EV Smart Chargers
Installation and operating manual

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Contents
1Revision history............................................................................................................................3
2Introduction .................................................................................................................................4
2.1 General information..............................................................................................................4
2.1.1 About this manual..........................................................................................................4
2.1.2 About safety...................................................................................................................4
2.1.3 About maintenance........................................................................................................5
3Warranty and liability...................................................................................................................6
4Limits of use .................................................................................................................................6
5Technical data ..............................................................................................................................8
6Installation ...................................................................................................................................9
6.1 Installation conditions / Environmental requirements.........................................................9
6.2 Installation accessories........................................................................................................10
6.3 Installation of the protection against short circuit .............................................................10
6.4 Installation of the protection against residual current .......................................................10
6.5 Overvoltage protection .......................................................................................................11
6.6 Installation cables................................................................................................................11
6.7 Supported power supply systems .......................................................................................11
6.8 Installation steps .................................................................................................................11
6.9 Installation on stand............................................................................................................15
7Connectivity ...............................................................................................................................20
8Operations..................................................................................................................................20
8.1 Operating elements.............................................................................................................20
8.1.1 Display areas ................................................................................................................20
8.1.2 Status LED indicator (AREA1) .......................................................................................21
8.1.3 RFID card area (AREA2)................................................................................................21
8.2 Mobile APP ..........................................................................................................................21
8.2.1 Before using the APP....................................................................................................22
8.2.2 First connection of the APP..........................................................................................22
8.2.3 Statistical data view .....................................................................................................25
8.2.4 Power level configuration ............................................................................................26
8.2.5 Network configuration.................................................................................................27
8.2.6 Grid type configuration................................................................................................29
8.2.7 Charging mode configuration ......................................................................................30

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8.2.8 Charging reports...........................................................................................................30
8.2.9 Operating mode configuration (online/offline)...........................................................32
8.2.10 Remote activation contact configuration (dry contact) ..............................................33
8.2.11 OCPP configuration ......................................................................................................35
8.2.12 Dynamic power management and load balancing ......................................................38
8.2.13 Connection to the external meter ...............................................................................40
8.2.14 1-phase meter configuration .......................................................................................41
8.2.15 3-phase meter configuration .......................................................................................42
8.2.16 Connection to the external current transformer.........................................................44
8.2.17 MASTER –SLAVE connection .......................................................................................45
8.2.18 MASTER-MULTI-SLAVE connection..............................................................................46
8.2.19 Error reports.................................................................................................................47
8.2.20 RFID cards registration.................................................................................................49
8.2.21 System Update.............................................................................................................50
8.2.22 System parameter configuration .................................................................................52
9Charging process ........................................................................................................................53
9.1 FREE mode...........................................................................................................................53
9.2 APP mode ............................................................................................................................56
9.3 RFID mode ...........................................................................................................................58
9.4 Scheduled start/stop (BOOST mode) and power level programming ................................59
Markings
Point of contact under Directive 2014/35/EU:
Cabur S.r.L. –Località Isola Grande 45 17041 Altare SV Italy
www.cabur.it

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1Revision history
Version
Date
Author
Notes
0.1
20/01/2023
Cabur Technical Office
Preliminary version (English) derived from Italian version
0.4
0.2
03/04/2023
Cabur Technical Office
Pictures from English version of the APP added
0.3
19/04/2023
Cabur Technical Office
Details about current transformer setup for power
management mode
0.4
03/05/2023
Cabur Technical Office
Info about language settings added

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2Introduction
This manual introduces the Cabur EV EVO Charging Line products for EV battery charging and
provides all the necessary information about their installation process and their usage.
Important: Please read carefully this manual before installing and using the charger.
Important: All the installation operations must be performed by qualified personnel
only.
2.1 General information
2.1.1 About this manual
▪The present manual must be available to all the persons who take care of the charger
installation and usage
▪The installation and commissioning of the charger must be performed by authorized and
qualified personnel only in compliance to all the safety related regulations and laws
▪The charger producer is not responsible for any damage due to an incorrect or missing
application of the rules contained in the present manual
▪Due to the continuous improvement process, the charger producer has the right to
apply changes to the product whenever needed
▪The reproduction of this manual is not allowed without the written authorization by
Cabur s.r.l.
2.1.2 About safety
The product conforms with the state of the art and the applicable safety and health regulations.
Nevertheless, the following risks can be caused by incorrect operations or misuse:
▪Hazards to life and limb of the user or third parties
▪Perils to the product and other material assets of the operator
▪Risks for the efficient use of the product
It is mandatory to apply the following rules:
▪The input voltage must be disconnected before any maintenance operation on the
charger.
▪Please be sure the input voltage is not present by means of dedicated measures with
appropriate tools
▪Before switching on the charger, the earth cable connection must be checked
▪The input cables, the plugs and all the necessary accessories for the installation must be
carefully selected in compliancy with the current regulations and laws (see paragraph
6.5)
▪An MGT protection device must be installed to protect the charger input (see paragraph
6.3)
▪No cable adapter or patch or cord set extension is allowed for the charger cord set

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▪The EV must be blocked before connecting for charging
▪It is prohibited to remove, modify, bridge or bypass any protective, safety or monitoring
equipment and, in general, it is prohibited to apply modifications to the charger
▪It is prohibited to reconfigure or modify the product
▪The product may only be operated in perfect conditions
2.1.3 About maintenance
▪Do not open the charger
▪Do not touch the electronic parts/boards
▪Do not install or use the charger if it is damaged
▪The charger must be repaired by authorized personnel only
▪Use a soft cloth with neutral detergent liquid, suitable for plastic surfaces, to clean the
charger

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3Warranty and liability
The warranty period of the charging station is specified by the official Cabur’s selling conditions.
This operating manual serves to ensure fault-free and safe use of the product; compliance with
its content is a prerequisite for the fulfilment of any warranty claims.
Excluded from the warranty are such defects that result from any arrangement and assembly
not effected by the producer, insufficient equipment, failure to observe the installation
requirements and conditions of use, excessive load on the components beyond the capacities
specified by the seller, negligent or incorrect handling and use of unsuitable operating
materials.
This also applies to defects that are attributable to material provided by the user.
In particular, claims for damages expire in the event of:
•Inappropriate use
•Modifications or additions
•Repairs carried out improperly
•Disasters, foreign body impact and force majeure
The producer is also not liable for damage caused by the actions of third parties, atmospheric
discharges, overvoltage and events related to chemical influences.
The warranty does not apply to the replacement of parts that are subject to natural wear and
tear.
4Limits of use
This charger is an electrical equipment designed for charging battery electric vehicles (BEV).
The plug and the socket compliant to EN 62196 (alternating current charging, MODE 3) are used
for charging BEVs.
The charger is suitable for indoor and outdoor usage. The product is built according to the state
of the art and the generally accepted safety regulations. Nevertheless, during its use hazards to
life and limb of the operator or third parties may occur or the product and other material assets
may be negatively affected. Intended use includes observing the operating manual and
compliance with the maintenance requirements.
Only use the product if it is in technically perfect condition. Use the product as intended and in
a safe way.
In case of malfunctions or damages that could impact safety please contact a qualified
technician and inform the producer.

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The charging station must be mounted on a wall or on its own stand and installed in a
stable way. It is not allowed to operate the charging station in a loose state (not steadily
mounted) because this would not comply with the ratings.
Unmounting, tampering with or deactivating the safety devices is forbidden.
No technical changes may be made to the product without consulting the manufacturer
Furthermore, liability and warranty claims are excluded in case of non-compliance with the
intended use.
The product may only be operated under the operating conditions specified in the
documentation
This documentation is mandatorily to be read by qualified personnel for installation and
initial operation, as well as by the user for the Installation and Instruction Manual of the
product.
For what concerns users, unattended operation of the product is only allowed if they
▪have read and understood this Installation and Instruction Manual
▪have read and understood all the safety instructions
For what concerns the qualified personnel (electrical engineering/technician specialist),
only qualified personnel are allowed to perform installation, initial operation, inspection and
configuration work. The qualified personnel must have read and understood this manual.

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5Technical data
Product data
Model
EVEVO7S/C
EVEVO11S/C
EVEVO22S/C
Power
3.5-7.4kW
3.5-11kW
3.5-22kW
Charging mode
MODE 3 CASE B/C
(plug/cable)
Connector standard
Type 2
Dimensions
(W x H x D)
260x260x100 mm
Weight
2.5/5.1kg
Enclosure material
PC+ASA (UL94-V0)
Mounting
Wall / Stand
Electrical data
Grid voltage
230 V±15%
400V±15% (3-phase)
230 V±15% (1-phase)
400V±15% (3-phase)
230 V±15% (1-phase)
Grid frequency
50/60Hz ±1%
Grid configuration
TN/TT/IT(up to
240Vac)
TN/TT/IT(3P+N+PE) (3-phase)
TN/TT/IT(1P+N+PE or 2P+PE) (1-phase)
TN/TT/IT(3P+N+PE) (3-phase)
TN/TT/IT(1P+N+PE or 2P+PE) (1-
phase)
Efficiency
＞99%
Earth leakage protection
DC Leak (6ma)

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Start charging
RFID Card
APP
OCPP
Free mode
Indicators
Front LED (red, blue, green)
Connectivity
WIFI / Ethernet / 4G / Bluetooth / RS-485
Communication protocol
OCPP1.6J
Backgrounf functions
Remote update
Reports
Charging reports
Error reports
Safety protections
Overcurrent
Overvoltage
Undervoltage
High temperature (plug and relays)
CP fault protection
Relay fault protection/
IP degree
IP55 (CASE B) / IP65 (CASEC)
Operating temperature
-25°C to +50°C
Operating humidity
≤95%RH
≤95%RH
≤95%RH
Certificazioni
Standards
IEC 61851-1:2017 –EN 61851-1:2019
CE certificates
CE - UKCA
The integrated protections are not automatically or remotely reclosed as prescribed by
the IEC 61851-1.
6Installation
The following paragraphs describe the charger installation process.
The installation must be performed by qualified personnel only.
6.1 Installation conditions / Environmental requirements
The charger can be used outdoors. Pay attention to the operating environment to meet the
equipment operation, otherwise it will affect the service life of the equipment. The following

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conditions are mandatory for a correct installation of the device (see also paragraph 4
“Technical data”):
▪Operation temperature must be within the range -25 ℃up to 50 ℃
▪Operation humidity must be ≤ 95%
▪Avoid installation places affected by strong vibrations and mechanical shocks
▪Keep away the charger from explosives or dangerous materials, conductive media and
harmful gases, all of them can damage the electrical insulation
▪The use environment should be kept clean, no mold is allowed, and it should be kept
away from moisture, dust, flammable gas, flammable liquid, etc., away from heat
sources and corrosive environments
The altitude of the installation site must be ≤ 2000 m.
6.2 Installation accessories
The following accessories are needed for the charger installation process:
▪This manual
▪The certificate of conformity
▪The expansion screws (4 pieces, provided with the charger), to fix the charger to the wall
▪The mounting template (provided with the charger), to identify the correct position of
the mounting holes on the wall
The anti-theft stainless screw (provided with the charger)
6.3 Installation of the protection against short circuit
The charger itself has an overcurrent protection integrated function. Nevertheless, a short-
circuit protection device shall be installed at the upper level, for example in the control panel,
for short-circuit protection purpose.
If the short-circuit protection device is not installed, the charger cannot be used.
The rated current of the supply circuit short-circuit protection device must be in line with the
current used by the charger.
If the charger is used at full load, the rated current should be 40A, otherwise the charger will
not work properly.
It is mandatory to install a circuit breaker with C or B curve, at least 32A, before the
charger input. In case of uncertainties about how to choose the appropriate short-circuit
protection device, please contact the manufacturer.
6.4 Installation of the protection against residual current
In compliancy with the IEC 61851-1 standard, the charger contains an appropriate circuit that
ensures the disconnection of the supply in case of DC fault current above 6mA (DC Leak
protection circuit).
No external installation of any type B RCD is prescribed.

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An external type A RCD, with supply disconnection in case of fault current above 30mA
shall be installed in the upstream side.
The protection device selection and installation must be performed by qualified
personnel only.
6.5 Overvoltage protection
The charger is compliant to the Overvoltage Category III
6.6 Installation cables
The cable for connecting the mains supply to the charger must have a section in the following
range 6-10 mm2.
The cable selection must be done by the qualified personnel involved in the installation
process, taking into account the national regulations for the safety and the state of the art of
the electrical installations.
6.7 Supported power supply systems
Both single-phase and three-phase chargers support the following power supply systems.
▪TN-S
▪TN-C
▪TN-C-S
▪TT
▪IT (only single-phase products are supported)
For single-phase charger, in a power supply system with a neutral line, the voltage between the
phase line and the neutral line cannot be higher than the rated voltage requirement (240VAC).
In a power supply system without a neutral line, the voltage between the two phase lines
cannot be higher than the rated voltage requirement (240VAC).
For three-phase charger, in a power supply system with a neutral line, the voltage between the
phase lines and the neutral line cannot be higher than the rated voltage requirement (240VAC).
6.8 Installation steps
In the following all the steps to perform for a correct installation of the wallbox:

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Step n.
Description
Picture
1
Open the package which
contains the charger and its
accessories.
Package content:
▪the charger
▪four expansion screws
▪a mounting template
▪a mounting metal
bracket (already
attached to the
charger rear side)
2
Lean the mounting template
against the wall. The height
from the centre of the
template to the ground should
be determined according to the
user experience (1500mm is
recommended).
Check the template is fully
horizontally aligned.
Mark the expansion screw
holes positions on the wall.
Create the screw holes with a
tool.
3
Insert the four expansion bolts
into the four holes and just
push them manually or, in case
of resistance, by means of an
hammer

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Step n.
Description
Picture
4
Open the front cover in the left
bottom corner (this ca be done
following the steps in the
picture, removing the bottom
screw and then removing the
internal protection cover also)
Remove the anti-theft screw
(highlighted by the red circle in
the picture). The metal bracket
is already attached to the
charger and must be
disconnected to perform these
operations.
Fix the metal bracket to the
wall using the expansion
screws.
5
Hang the charger on the wall
mounted bracket. This is done
just sliding, from top to
bottom, the charger into the
bracket binaries
Fix the anti-theft screw again.

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Step n.
Description
Picture
6
Remove the plastic cover which
protects the power supply
terminal blocks
7
Make the power supply cable
slide into the cable gland until
it arrives at the supply terminal
blocks
Make sure the
input cable is not powered.
Connect the cables to the
terminal blocks and fix them
with the screws. The polarities
of the cables must be
respected.
In addition to the cable gland,
which must be strictly closed,
the usage of a cable fixing
mechanism could be
considered if the weight of the
cable risk to make it
disconnected.
An example of a 3-phase
installation is in the picture.

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Step n.
Description
Picture
8
Insert and close both the
protection and the front covers
again
9
The installation is completed
Important note: the
front cover must be correctly
installed and closed before
using the charger. Do not use
the device if the cover cannot
be closed for any reason.
6.9 Installation on stand
If the user decides not to install on the wall but on the dedicated stand (the stand is provided
as accessory), the following steps shall be performed. Please note that, in this case, the screws
and fixing accessories must be provided by the installer depending on the different conditions
of the installation site.

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Passo
Descrizione
Foto
1
Select a stable and solid
concrete platform to fix the
stand. In case such a platform is
not available, pour a dedicated
platform.
The platform must be equipped
with M10 bolts and a 40 mm
diameter PVC conduit
embedded below the base.
The top part of the platform
must be flat to have a safe and
stable installation, avoiding
dangerous breaks of the stand.
In case of newly poured
concrete platform, wait until it
is solidified before proceeding.
2
The depth of the M10 bolts
buried in the poured platform
shall be not less than 150mm,
while the exposed length is
recommended to be in the
range from 15 to 30mm.
The power cables, arriving
through the PVC conduit shall
be pulled out not less than
1.3m from the ground, to allow
an easy installation of the
cable.
3
Incline the stand in order to
insert the cable through the
bottom side. Make the cable
pass through, until it reaches
the outlet in the middle of the
stand. Pull the cable out of this
outlet

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Passo
Descrizione
Foto
4
Put the stand in the vertical
position and use the M10 nuts
together with flat washers to
secure the stand base to the
concrete platform.
An M6x20 bolt needs to be
added to the stainless-steel nut
at the bottom of the stand to
provide ground protection.
5
Remove the wall mounted
metal plate that comes with
the charger. Then remove the
four M6x20 bolts on the stand
hanging plate. Finally align the
holes of the two metal plates
and fix them using the M6x20
bolts.
Fix the cable support, if
available (CASE C).

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Passo
Descrizione
Foto
6
Hang the charger on the stand
just sliding it bottom side on
the dedicated binaries and
check it is stable.
Each stand can be mounted
with two back-to-back
chargers.
Fix the anti-theft screw again to
secure the device to the stand.
7
Remove the plastic cover which
protects the power supply
terminal blocks

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Passo
Descrizione
Foto
8
Make the power supply cable
slide into the cable gland until it
arrives at the supply terminal
blocks
Make sure the
input cable is not powered.
Connect the cables to the
terminal blocks and fix them
with the screws. The polarities
of the cables must be
respected.
In addition to the cable gland,
which must be strictly closed,
the usage of a cable fixing
mechanism could be
considered if the weight of the
cable risk to make it
disconnected.
An example of a 3-phase
installation is in the picture.
9
Insert and close both the
protection and the front covers
again