Cafection Total Lite Innovation Series User manual

The image presents the Total Lite with
optional short bean hopper.
SERVICE & INSTALLATION MANUAL
for Innovation Series Total Lite
Manufactured by:
Cafection Ventures Inc.
2355, avenue Dalton, Québec (Québec) G1P 3S3 Canada
Tel.: [phone] Fax: [phone]
[email protected] www.cafection.com Revision11

INNOVATION TOTAL LITE Rev. 11 05/2018
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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
Table of Contents
1 SAFETY INSTRUCTIONS ........................................................................................................................ 5
1.1 Food-Contact Parts ................................................................................................................... 5
1.2 Warnings.................................................................................................................................... 5
1.3 Power Supply ............................................................................................................................ 5
1.4 Disconnect the equipment if:...................................................................................................... 5
2 WARRANTY ............................................................................................................................................. 6
2.1 Warranty Policy .......................................................................................................................... 6
2.2 Warranty Return Procedure........................................................................................................ 7
2.3 Shipping Liabilities...................................................................................................................... 7
3 REFERENCE DRAWINGS ....................................................................................................................... 8
3.1 External View ............................................................................................................................. 8
3.2 Rear View .................................................................................................................................. 9
3.3 Internal view............................................................................................................................. 10
3.4 Brewer Assembly ..................................................................................................................... 11
3.5 Brewing Process...................................................................................................................... 12
3.6 Hot Water Tank ........................................................................................................................ 13
4 INITIAL SETUP ...................................................................................................................................... 14
4.1 On-Site Installation Requirements............................................................................................. 14
4.1.1 Operating Environment ............................................................................................ 14
4.1.2 Power Supply .......................................................................................................... 14
4.1.3 Water Supply........................................................................................................... 14
4.1.4 Tools Required......................................................................................................... 14
4.1.5 Clearance ................................................................................................................ 14
4.2 Specifications........................................................................................................................... 15
4.2.1 Hopper & Canister capacities................................................................................... 15
4.2.2 Water Tank .............................................................................................................. 15
4.2.3 Electrical Requirements............................................................................................ 15
4.3 Unpacking ............................................................................................................................... 16
4.4 Leveling the Equipment............................................................................................................ 17
4.5 Adjusting the Tank Overflow Float............................................................................................. 17
4.6 Bean Hopper Installation .......................................................................................................... 18
4.7 Water Line Connection............................................................................................................. 19
4.8 Electrical Connection ............................................................................................................... 20
4.9 Water Temperature................................................................................................................... 21
4.10 Drip Tray Installation ................................................................................................................. 22
4.11 Loading Products..................................................................................................................... 23
3.11.1 Soluble Canisters..................................................................................................... 23
3.11.2 Bean Hopper ........................................................................................................... 23
4.12 Chute Kit Installation (Optional)................................................................................................. 24
4.13 Filter Paper Installation ............................................................................................................. 25
4.14 Installation Verification .............................................................................................................. 26
4.15 Main Board .............................................................................................................................. 27
4.15.1 Main Board (PCB) Description ................................................................................. 28
4.16 Flash Card Replacement.......................................................................................................... 29
4.17 Coin Changer and Bill Acceptor ............................................................................................... 30
Table of Contents

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
Table of Contents
5 USER INTERFACE.................................................................................................................................31
5.1 Selection Interface....................................................................................................................31
5.2 Carafe Mode............................................................................................................................34
5.3 Iced Coffee ..............................................................................................................................35
5.4 Selection Keyboard for the People with Disabilities (Optional) ...................................................36
6 SERVICE MODE ....................................................................................................................................37
6.1 Users Levels ............................................................................................................................37
6.2 Service Tab ..............................................................................................................................38
6.2 Service Tab (Continued) ...........................................................................................................39
6.2 Service Tab (Continued) ...........................................................................................................40
6.3 Status Tab................................................................................................................................41
6.4 Password Pop-Up ...................................................................................................................42
6.5 Recipes Tab .............................................................................................................................42
6.5.1 Information Subtab ..................................................................................................42
6.5.2 Liquids & Ingr. (Ingredients) Subtab..........................................................................43
6.5.3 Brew Cycles & Fast Settings Subtab........................................................................44
6.5.3 Brew Cycles & Fast Settings Subtab (Continued).....................................................45
6.6 System Tab..............................................................................................................................46
6.6.1 System1 Subtab...................................................................................................... 46
6.6.2 System2 Subtab..................................................................................................... 47
6.6.2 System2 Subtab (Continued) ..................................................................................48
6.6.3 Tools Subtab ........................................................................................................... 49
6.6.4 Network Subtab.......................................................................................................50
6.6.4 Network Subtab (Continued)....................................................................................51
6.6.4 Network Subtab (Continued)....................................................................................52
6.6.4 Network Subtab (Continued)....................................................................................53
6.6.5 Admin Subtab..........................................................................................................54
6.6.5 Admin Subtab (Continued).......................................................................................55
6.7 Audit Tab..................................................................................................................................56
6.7.1 Permanent Sales Count...........................................................................................56
6.7.2 Erasable Sales Count............................................................................................... 56
6.7.3 User Sales Count..................................................................................................... 57
7 CLEANING AND SANITIZING ...............................................................................................................58
7.1 "Auto Rinse" Button .................................................................................................................58
7.2 Cleaning and Sanitizing Instructions .........................................................................................58
7.3 Recommended Cleaning Tools.................................................................................................59
7.4 Cleaning and Sanitizing Schedule.............................................................................................59
7.5 Overall Cleaning .......................................................................................................................60
7.6 Exterior Cleaning......................................................................................................................60
7.6.1 Touch Screen .......................................................................................................... 60
7.6.2 Drip Tray .................................................................................................................. 60
7.6.3 Waste Bin ................................................................................................................61
7.7 Interior Parts Cleaning & Sanitizing ...........................................................................................62
7.7.1 Bean Hopper ...........................................................................................................62
7.7.2 Soluble Canisters.....................................................................................................63
7.7.3 Brew Group............................................................................................................. 64
7.7.4 Fan ..........................................................................................................................65
7.7.5 Stainless steel Coffee Chute ....................................................................................66
7.7.6 Bean Hopper Plastic Funnel..................................................................................... 67

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
Table of Contents
8 PREVENTIVE MAINTENANCE .............................................................................................................. 68
8.1 Preventive Maintenance (PM) Schedule ................................................................................... 68
8.2 Brew Group Assembly ............................................................................................................. 69
8.3 Outlet Valves ........................................................................................................................... 70
8.4 Water Tank............................................................................................................................... 71
8.5 Grinder..................................................................................................................................... 72
9 PARTS MAINTENANCE......................................................................................................................... 73
9.1 Hot Water Tank Draining...........................................................................................................73
9.2 Shutdown and Storage ............................................................................................................ 74
8.2.1 Storing the Brew Group........................................................................................... 74
9.3 Brew Group Assembly ............................................................................................................. 75
9.4 Main Board .............................................................................................................................. 76
10 TROUBLESHOOTING............................................................................................................................ 77
10.1 Warning Messages List ............................................................................................................ 77
10.2 Error Messages List ................................................................................................................. 78
10.2 Error Messages List (Continued)............................................................................................... 79
ANNEX 1 FULL MAINTENANCE SCHEDULE ...................................................................................... 80
ANNEX 2 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE....................................................... 81
ANNEX 3 WEEKLY PREVENTIVE MAINTENANCE SCHEDULE.......................................................... 82
ANNEX 4 WASTE CHUTE POSITION................................................................................................... 83
ANNEX 5 REQUIRED CLEARANCE ..................................................................................................... 84

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
Safety Instructions
1 SAFETY INSTRUCTIONS
Basic safety precautions should always be followed when using electrical appliances.
Read all instructions before using this brewing equipment.
1.1 Food-Contact Parts
Cafection recommends cleaning and sanitize all parts in contact with food prior to installation and
use.
See Cleaning and Sanitizing (section7) for more details.
1.2 Warnings
To minimize the risk of fire or electric shock, do not expose this equipment to rain or moisture.
Do not immerse this equipment in water; it could lead to electric shock or other malfunctions.
Do not use this equipment other than for its intended use.
This equipment contains hot water. Never move it when full.
This brewing equipment is intended for indoor use only.
1.3 Power Supply
Always use a grounded 120VAC60Hz socket outlet rated for 15A service.
Each brewing equipment must have its own electrical outlet, on a dedicated circuit.
Extension cords must not be used.
This brewer is equipped with a polarized alternating current line plug (one blade wider than the
other).
Only use this plug with an outlet in which the prongs can be fully inserted.
1.4 Disconnect the equipment if:
- Damage is done to the power cord.
- The equipment does not work properly.
- The temperature of the power cord or plug increases dramatically during use.
- Unusual conditions occur.
- Whenever a part has to be changed, plugged or unplugged.
FAILURE TO COMPLY CAN CAUSE EQUIPMENT DAMAGE, FIRE OR SERIOUS
INJURIES.
''INITIAL SET-UP'' SECTION OF THIS MANUAL MUST BE COMPLETED BEFORE
PLUGGING IN THE BREWER.

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
2 WARRANTY
2.1 Warranty Policy
Cafection hereby certifies that the products it manufactured are, to the best of its knowledge, free
from all defects and faulty workmanship. The following warranties and conditions are applicable:
• All parts in contact with water (outlet valves, heating element, probe, inlet valve, thermostat
and tank float) are warranted against material defects for a period of 90days from the date
of shipment.
• All remaining parts of the brewer are warranted against material and workmanship defects
for one(1)year from the date of shipment.
All warranty service and returns must have prior authorization from Cafection. Please contact
Cafection’s Customer Service at 800-561-6162, ext.310.
The following circumstances will void the warranty policy:
• Use of substitute parts not manufactured or approved by Cafection.
• Improper installation or operation of the equipment.
• Abuse or neglect, including (but not limited to) failure to follow the preventive maintenance
schedule.
• Variation in equipment performance due to excessive mineral deposit or local water
conditions.
• Equipment altered in any way and/or dates, codes or serial numbers removed or modified.
• Equipment damaged in shipment from the customer to Cafection due to improper
packaging.
Please note that labor is not covered by the warranty and that the repair protocol is limited to
replacing the defective part(s). Should any additional repairs need to be done, they will be charged
to the customer.
Equipment or parts will not be accepted without a prior notification to Cafection.
Warranty
2355, avenue Dalton, Québec (Québec) G1P 3S3
Tel.: [phone] - Fax: [phone]
[email protected]
Customer Service Business Hours (EST):
Monday to Thursday: 8am to 8pm
Friday: 8am to 5pm

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
2.2 Warranty Return Procedure
In order to always offer better, faster service, Cafection requests your cooperation for the return of
parts under warranty. Cafection thanks you in advance for taking the time to follow this procedure:
Contact the Customer Service Department to obtain a Return Merchandise Authorization(RMA)
number.
Send a copy of the original invoice to Cafection by fax at 800-463-2739 or by email at
[email protected] for approval.
No parts must be destroyed before receiving a written confirmation from Cafection about credit or
exchange possibilities.
Keep a copy of the original invoice for your records. A copy of the original invoice must be
included with your parts return.
Cafection will not be held responsible for any loss or damage occurring during transport.
MAKE SURE THE MERCHANDISE IS WELL PACKED!
Please use original packaging.
Upon receipt, Cafection will check the merchandise and authorize the repair or replacement by
identical or equivalent parts if warranty is applicable. Only warranted parts are authorized for return.
Cafection suggests keeping replacement parts on hand.
The warranty covers regular shipping only. Overnight shipping charges will be applied to your order
when required. Orders must be received before noon (12:00pm EST) to be shipped the same day*.
All returned parts showing no sign of malfunctioning will be subject to
administrative and test fees of $35, plus freight charges associated with the return.
A part returned in unacceptable condition will also be subject to this $35fee and its
warranty may be refused.
*Some conditions may apply.
2.3 Shipping Liabilities
YOU ARE RESPONSIBLE, SHIPMENT MUST BE INSPECTED!
You can refuse delivery if a shipment is damaged. Do not sign the shipment without proper
inspection. Should you choose to accept the delivery, it is mandatory that you record any
significant information on the delivery slip. Remember that you take responsibility of the
merchandise once you have signed the delivery receipt.
You have 24 hours to report and file a claim for concealed damages to the transportation
company.
Failure to comply with this procedure could lead to a claim refusal by the carrier.
FOR MORE INFORMATION, PLEASE CALL CUSTOMER SERVICE AT 800-561-6162, ext.310.
Warranty

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
3 REFERENCE DRAWINGS
3.1 External View
Drip tray grill
Drip tray
Back splash
Touch screen
Door lock
Metal door
Plastic front
(Fascia)
Plastic top lid
Bean hopper
Reference Drawings

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
3.2 Rear View
Water tank
Outlet valve
Overflow cup
Water inlet
Breaker box
Back panel
Level glides
Overflow tray
Water tank access door
Top fitting part
IF YOUR MACHINE IS EQUIPPED WITH A LAN PORT (RJ45), BE CAREFUL WHEN
REMOVING THE BACK PANEL. YOU MUST DISCONNECT THE NETWORK CABLE
PLUGGED INSIDE THE BREWER.
LAN port
(old version)
Reference Drawings

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SERVICE & INSTALLATION MANUAL for Innovation Series’ Total Lite
3.3 Internal view
Filter paper
Soluble mixing
chamber
Brew group
Spout
Waste bin
Main board
(See section4.15)
Front panel
Coffee grinder
(Behind the protector)
COM connection
Flash Card
Fan
Coffee
Hot water
Soluble products
#1 and #2
Soluble
canisters
Reference Drawings