California Accent Lighting alumLEDs ALS500T-DBR-HC User manual
CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
5 / 20 / 2021 / Rev 3
Page 1 of 11
Overview
ALS500T-DBR-HC
INSTALLATION INSTRUCTIONS
IMPORTANT NOTICE: VERIFY CORRECT LUMINAIRE WAS RECEIVED WITH
CORRECT COLOR TEMPERATURE, VOLTAGE, AND WATTAGE BEFORE CUTTING OR
INSTALLING. CALI WILL NOT BE RESPONSIBLE IF INCORRECT LUMINAIRE IS INSTALLED.
READ ENTIRE GUIDE BEFORE STARTING INSTALLATION
3.83”
5.83”
7.20”
6.48”
3.64”
X (Specified Length)
END VIEW (With Hard Ceiling Trim)
FEATURES
APPLICATIONS Indirect Lighting
LENS Clear
LENGTH Built to Order (± 0.25” Tolerance)
CONSTRUCTION Aluminum Extrusion
FINISH White Powder Coated
DRIVER Remote
WEIGHT 4.80 lbs per foot
MOUNTING Aircraft Cable
LISTING
Dry or Damp Location
UL1598, CSA C22.2#250.0
UL8750, CSA250
UL2108, CSA C22.2 #9
TEMPERATURE
RATINGS
Operating / Startup: -20° to 48°C (-4° to 120°F)
Storage: -40° to 76°C (-40° to 170°F)
• Indirect lighting
• 24 Volts DC for easy and safe installation
• Long life, energy efficient LEDs
• Available in 4 Watts up to 24 Watts Per Foot
• Can be ordered to specific lengths for when exact dimensions are known
Example: 10 x 10’6” (product is shipped in 8’ max luminaires)
• Available for indoor (DRY) and (DAMP) rated installations
PRODUCT INFORMATION
• Electric Hammer Drills (optional)
• 14.4 to 28 Volt Cordless Drills
• Phillips Bits - Sufficient Quantity
• Utility Knife
• Electrical Cords
• Marker
• Wire Strippers
• Long Nose Pliers
• Drill Bits - Concrete or Wood
• Electrical Three Ways
• Safety Glasses
• Measuring Tapes
• Chalk Line
• ALS500T-DBR requires a remote driver. The driver may be mounted on top
of the luminaire or in a remote location.
• Drivers are 120V - 277V (UNV) Input Voltage and 24VDC Output Voltage
• To calculate driver size, determine Watts per Foot.
Example: 4W per Foot
• Determine Length in Feet.
Example: 20’
• To calculate Load, Multiply Watts per Foot x Length in Feet
Example: 4W x 20’= 80W. The Load of the driver is 80 Watts.
• Maximum load for a Class 2 low voltage luminaire is 96 Watts
• ALS500T-DBR can be mounted to concrete, wood, or metal using proper
mounting hardware.
• Ensure surface material can support the weight of the luminaire.
ELECTRICAL
INSTALLATION RECOMMENDATIONS
INSTALLATION TOOL REQUIRED
CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
5 / 20 / 2021 / Rev 3
Page 2 of 11
ALS500T-DBR-HC
INSTALLATION INSTRUCTIONS
Design Guidelines (Configurations)
LINEAR CONFIGURATION
8’ 8’ 3’6”
19’6”
End Cap
C
Standard LengthACustom LengthB
MITERED CONFIGURATION
8’ 1’
1’
6’
8’
Standard LengthA
Custom LengthB
Mitered CornerD
Mitered CornerD
End Cap
C
JUMPER CONFIGURATION
8’ 8’
Jumper CableE
Standard LengthA
End CapC
POWER DISTRIBUTION
Continuous ConnectionG
DriverF
DriverF
To Power Source
To Power Source Circuit #2H
(White)
Circuit #1H
(Gray)
KEY
AStandard Length: Luminaire runs are constructed in 8’ segments.
BCustom Length: Any required length that is not 8’. Typically the last
segment of a run.
CEnd Cap: Used to terminate a run.
DMitered Corner: Standard 90° Mitered Corner. Custom angles available
upon request.
EJumper Cable: Used to connect two luminaires with a gap between.
F
Driver: The driver is typically mounted on top of the first luminaire
segment of a run. The driver may also be mounted elsewhere. Each run
typically has its own driver.
GContinuous Connection: Each luminaire segment is built with quick
disconnects to easily connect to the next segment in line.
H
Circuits: Example U-Shaped run exceeds Max Run lengths and is split
into two circuits, each with their own driver. Max Run lengths vary by light
source. See individual light source specifications for details.
CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
5 / 20 / 2021 / Rev 3
Page 3 of 11
ALS500T-DBR-HC
INSTALLATION INSTRUCTIONS
Diagram of Assembly (Aircraft Cable)
Hard Ceiling
Hard Ceiling
Trim Retention Springs
Hard Ceiling TrimHard Ceiling Trim
Connector Block Connector Block
Lens
Aircraft Cable Assembly
Reflective Film
DIAGRAM OF ASSEMBLY
1.42” 1.42”
6.48”
5.83”
.06”
3.64”
DIMENSIONS
CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
5 / 20 / 2021 / Rev 3
Page 4 of 11
ALS500T-DBR-HC
INSTALLATION INSTRUCTIONS
Mounting Luminaire (Aircraft Cable Assembly) 1 of 2
Unscrew & lift
Press down & hold
Pull cable
Aircraft Cable
Cable Gripper
Hex Nut
Flat Bracket
Hex Nut
Hex Head Bolt
Slide fixtures onto
Aircraft Cable Assemblies
Determine number of Aircraft Cable Assemblies required.
Note: Refer to the diagrams on page 6 as a guide.
2
If applicable, assemble Aircraft Cable Assemblies. Install hex nuts about halfway
down each hex head bolt, then insert bolts through flat bracket and secure with
hex nuts.
3
Determine locations where Aircraft Cables will be mounted overhead. Secure to a
sturdy surface, such as studs, using hardware (by others) that is rated for the
weight of the luminaire.
Note: Do not hang luminaire from weak material such as drywall or plywood.
4
Secure Aircraft Cable Assemblies to mounting surface. The top of the assembly
should rest approximately 7” above ceiling line. Ensure assembly is centered
between the T-Bars. Adjust position of assembly along aircraft cable using cable
gripper. Do not trim excess cable at this time.
5
Install concealed ceiling system grid. Assemble the grid so there is a continuous
6-1/2” opening where luminaires will be installed. There must be at least 10” of
overhead space from ceiling line to properly install luminaires.
Note: Do not hang ceiling drywall before luminaires are installed. Luminaires
must be mounted prior to installation of ceiling to allow top access.
1Adjust Cable Gripper by unscrewing locking mechanism. Press down and hold
the threads where cable feeds through. Pull cable from the exit. Let go of threads
to lock in place, then replace locking mechanism.
6
Slide luminaires onto Aircraft Cable Assemblies. Adjust positioning of lower hex
nut if needed to allow assemblies to slide in easily. Always install corners first.
7
If applicable, install end cap to end of run.
8
6-1/2”
Ceiling Line
10”
Projected Location of
Hard Ceiling Drywall
Aircraft Cable
Mounting Surface
Excess cable
~7”
Cable Gripper
Ceiling Line
CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
5 / 20 / 2021 / Rev 3
Page 5 of 11
ALS500T-DBR-HC
INSTALLATION INSTRUCTIONS
Mounting Luminaire (Aircraft Cable Assembly) 2 of 2
Tighten hex nuts
to secure in place
Lead Wire
After all luminaires have been mounted, secure Aircraft Cable Assemblies to
luminaire by tightening lower hex nuts. All aircraft cables must rest in a vertical
position. Do not allow aircraft cables to rest at a slant or angle. Adjust as needed.
Note: The position of the Aircraft Cable Assemblies may deviate from the
spacing diagrams on page 6 due to variations within the installation area.
Ensure all luminaires are appropriately balanced.
9
Make wiring connections from driver to 1st PCB. Pull lead wires from luminaire
and make splice connections to lead wires from driver. Verify wiring diagram
before connecting.
15
Perform a continuity test before connecting luminaire to power source.
Refer to page 10 for continuity test step by step.
16
Verify driver wire colors from wiring diagram, then connect luminaires to power
source. Drivers used for this product vary. Always confirm wiring diagram from
driver installation instructions before connecting.
17
If applicable, install mud-in end cap at end of run. The mud-in end cap is used
when the end of the luminaire terminates at drywall. Cut a hole in the drywall
where luminaire opening will be present. Only the main extrusion should be
exposed. Install mud-in end cap using countersink screws and ensure it is flush
with drywall. Apply mud to create a smooth, even surface.
14
If applicable, position the driver in the center of luminaire and secure using set
screws (by others). Do not mount drivers between luminaires.
Note: Driver size and location of mounting holes may differ from below example.
13
Secure connections between continuous runs using Connector Blocks after all
luminaires have been mounted.
Note: Refer to steps on page 7 for details.
10
After all luminaires are mounted, adjust height and levelness of each luminaire
by adjusting cable gripper. Use a dummy piece of drywall to perfect the height at
which the luminaires will rest. The drywall will be tucked into the gap between
the Hard Ceiling Trim and the concealed ceiling grid when hung.
Note: One person holds the luminaire and another person adjusts cable gripper.
12
Install Ceiling Trim after all luminaires have been mounted and connected.
Note: Follow the steps on page 8 to install Ceiling Trim.
11
Hard Ceiling Trim flush with
projected location of ceiling drywall
Ceiling Line
Adjust length as needed
Trim excess cable
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