Cambro CamKiosk KSC402 User manual

This manual applies to the following CamKiosk Hand Sink Cart models:
KSC402
KSC402220
CamKiosk™Hand Sink Cart
OWNER’S
MANUAL
PMS 185 + Black
PMS 185 + White
Black + White
W
Use this if 2 colors
DURABILITY THAT MAKES A DIFFERENCE®

FRESH WATER TANKS
WASTE WATER TANKS
4
TOWEL HOLDER
SOAP DISPENSER
Hand Sink Cart Parts
One faucet spout
One towel holder center bar
One soap dispenser
Two waste water tanks (Gray)
Two fresh water tanks (White)
1
2
3
4
5
2
2
L
R
3
13
5
Table of Contents
Assembly
1.Parts Checklist.................................................................... 2
2.Assembly Instructions.......................................................... 2
Start Up and Daily Operation
1.Hand Sink Start Up.............................................................. 3
2.Daily Operation and Changing Tanks..................................... 4
3.Connecting Hand Sink to CamKiosk....................................... 4
Troubleshooting Guide
1.Water Heater........................................................................ 5
2.Water Pump......................................................................... 5
Cleaning Instructions
1.Cleaning and Maintenance Instructions.................................6
2.Proper Hand Washing Procedures...........................................6
Replacement Parts............................................................. 7
Warranty and Service...........................................Back Cover
2
Assembly Instructions
1. Install faucet spout by carefully
positioning into center port and
then carefully tighten collar nut.
2. When placing towel bar into bracket,
make sure roller bar is in proper posi-
tion. Use Land Rmarkings on roller so
towel roll is feeding from top of roll
towards operator.
3. Make suredrain flex line is positioned
so it can flow to either waste tank
when properly placed in lower
compartment. See Start Up & Daily
Operation for details.

Start Up
First Time Use of Hand Sink Cart
1.Fill one of the fresh water tanks with tap water, reconnect pump
line to water tank connector, and loosen cap for ventilation.
2. Check that drain nozzle is in the waste tank spout. Leave cap to
hang by tether line.
3.Plug in electric cord to a convenient 110V outlet.
(Use 220V outside of U.S.). CEE 7 Type Euro Plug (Must use a
grounded 3 wire type cord.)
4. Open hot side valve on faucet about one quarter turn. Turn switch on
electric box to start pump. With water heater turned
off,allow pump to fill water heater until water begins to run
out faucet spout, then shut valve.
5. Do the same for the cold side of faucet. This will bleed off
air in water lines.
6. Turn on switch on side of water heater, (switch will light up)
and allow time for heater to begin heating water inside tank.
Allow approximately ten (10) minutes.
7. Place second set of tanks in front area pushing first set to the
back of cart. Close door.
8. You are now ready to use the Hand Sink Cart.
Fresh Water Tank
Waste Water Tank
Fresh Water Tank
Waste Water Tank
Waste Tank Spout
Tether Line
Pump
Quick Disconnect
Fitting
3
Pump
Inlet side to fresh
water tank connector
Main switch to turn on
pump and water heater
Out In
Heat element switch on/off
Fresh Water Tank
Waste Water Tank

4
Connecting Your Hand Sink Cartto a CamKiosk
Note: you will need one Bridge Connector (CamKiosk accessory
KMC24, sold separately.)
1. With both Hand Sink Cartand CamKiosk positioned the proper distance,
place top bridge so that it engages with handles of both carts.
2. Install clamp pieces so that they fit over underside of handles on either
side and tighten with 4 arm knobs at each slot position.
3. Using 1⁄4"thumb screws, place strap brackets on either side of open space
between carts, look for threaded insert at front corner of each cart, along
bottom edge.
See your water heater manual for
adjusting water temperature.
Daily Operation
1.Fill both fresh water tanks.
2. Place one set of tanks (fresh and
waste) into sink cart and connect drain
and pump lines as stated in Start Up.
3.Push to the back of the sink
cart cabinet.
4. Place second set of tanks in front area
for later use and close doors.
Changing Tanks
1. To change to second tank supply,
remove front fresh water tank.
2. Switch drain line nozzle to front
waste tank (B).
3. Switch pump line from empty water
tank to second full tank and place
back into its position in front.
4. Briefly turn on faucet to check that
pump is moving water through system.
If so, close doors. You're ready with 5
gallons more.
Connector
Fresh
Fresh
Fill spout
with cap
A
B
Waste
Waste
Cap filler spout
BA
Side View
Toreducetheriskofelectricshock,disconnectfrompower
supplybeforereplacingtemperature-limitingdevice.
Donotpluginelectricalpowersupplytowater heater until
tankhasbeencompletelyfilledwithwater.Theheating
elementswillburnoutifnotimmersedinwater.
Unplugelectricalpowersupplybefore drainingwater heater
orremovingcover.
Watertemperature over
125˚Fcancausesevere
burnsinstantlyor death
fromscalds.Children,
disabledand elderlyare at
highestriskofbeingscalded.
Seeinstruction manual before
settingtemperature on water heater.
Checkwaterbefore washing.
Temperaturelimiting valves are available
throughmanufacturer.
Theinternal partsofthistankhavebeenconstructed and
testedby themanufacturer towithstand 400˚Ftemperature.
To cold
side of
faucet
Cold water
inlet
Hot water outlet
Heat control
on-offswitch
Outside
power
connection
cord
Pressure relief
valve & discharge
line to drain
110V switch &
outlet box with
GFI
Water pump
Inlet tube to
fresh water
tank
To hot side
of faucet
Warning label
On/off
switch
Arrester
4. Position front panel on strap brackets and install 1⁄4"thumb screws into
inserts on bottom edge of panel (leave loose).
5. Going under top bridge, install 1⁄4"X21⁄2"long 3 lobe knobs through
slots in top of front panel and tighten against top bridge’s
front section.
6. Once front panel is properly positioned, tighten bottom 1⁄4"thumb
screws either side along bottom edge of panel and both cartbodies.
Side View
Daily Operation

5
Ariston Water Heater Unit
Water Does Not Get Hot
•Make sure power supply is on and working.
• If light does not come on, check that the reset button is
pushed in. This is found behind the face cover of the unit.
You will need a Phillips screwdriver.
• If indicator light works properly but temperature does not get
hot at the tap, test for a plumbing crossover; shut off cold
supply to heater and open hot water tap. No water should be
flowing. Any continued flow indicates a crossover which will
affect the temperature and will need to be corrected.
• Heating element may need to be replaced. (Please refer to your
Ariston water heater handbook for replacement instructions.)
Light Not on
• If light does not come on, but water gets hot, check for
faulty bulb.
• Check reset button mentioned in earlier section.
Brown Water
Brown or rusty water indicates a “spent” anode rod. Replace
anode rod.
Odor in Water
Smelly water could be due to an unusual reaction between local
water and the heater’sanode rod. Check anode rod.
(See section on changing anode rod in Ariston handbook.)
Water Is Too Hot
Remove face plate on front of heater and rotate the temperature
selector counter-clockwise to lower temp. If temperature never
lowers, then replace the thermostat.
(See heater handbook for details on this operation.)
Leaking
Periodically check all water fittings to and from heater unit.
Also remove the face cover and check the gasket to the heating
element inside.
Note : Always keep this operator’s manual and the Ariston water
heater handbook together for operation reference and
troubleshooting points.
Troubleshooting Guide
Water Pump
Pump Will Not Start
• Is the motor hot? Thermal breaker may have triggered;
itwill reset when cool.
• Check wall outlet for voltage (fuse or breaker).
• Check pressure switch operation and correct voltage at
switch or motor wires.
• Check rectifier or motor for open or grounded circuit.
• Check for locked drive assembly.
Pump Will Not Prime
• Out of product?
•Check strainer for debris.
• Check Inlet tubing / plumbing for severe vacuum leak.
• Inlet / Outlet tube severely restricted (kinked)
•Check for debris in pump inlet / outlet valves.
•Proper voltage with the pump operating (+/- 10%)
• Check pump housing for cracks.
Leaks from Pump Head or Switch
• Check for loose screws at switch or pump head.
• Is switch diaphragm ruptured or pinched?
• Check for punctured diaphragm if fluid is present at
bottom drain holes.
Pump Will Not Shut off(Pressureswitch equip.)
•Output line closed and no leaks
•Check for air trapped in outlet line or pump head.
• Check for correct voltage to pump (+/- 10%)
•Check Inlet / outlet valves for debris or swelling.
•Loose drive assembly or head screws.
•Pressure switch operation / adjustment incorrect. Refer
to pump (Shurflo) service bulletin #1031 for differential
and pressure adjustment procedure.
Noisy/Rough Operation
•Mounting feet arecompressed too tightly.
•Loose pump head or drive screws.
• Does the mounting surface multiply noise? (flexible)
• Is pump plumbed with rigid pipe causing noise to transmit?
Note: This pump is to be used for the circulation of water only.
No solvents—especially flammable liquids—are to be
used in this system.

6
Water Tanks
Disconnect the outgoing line from tank and empty the tank. Wash out
with a mild detergent using a soft brush and rinse with fresh water.
Always empty the tank after using and store empty.
Waste Water Tank
Empty the tank and wash out with a mild detergent using a soft
brush and rinse with fresh water. Always empty the tank after
using and store empty.
Casters
Caster maintenance should be performed each time the Hand Sink
Cart has been washed or steam cleaned.
1. Grease swivel raceway of caster using a lubricant such as
Lubriplate #930-AA, Keystone #84EPXLT multi-purpose grease or
equivalent. Apply grease using a grease gun with a needle nose
adapter or a tube-type applicator such as Sta-lube Moly-graph
Assembly Lube. If caster is equipped with a zerk grease fitting,
use a standardconnector on grease gun. These can be obtained
at most auto parts stores.
2. On casters with a nylon bushing at the hub, use a light oil such
as WD-40. No lubrication is needed on casters with a bearing
hub wheel.
3. Check caster for damage and test caster spin and swivel rotation
before returning to service.
Stainless Steel Hand Sink Cart and Faucet
Under ordinaryconditions, light swabbing with soap or detergent,
rinsing with clear water, and wiping with a cloth or dish towel should
remove everyday dirt. Occasional scouring with a household cleanser is
recommended. Remember to rub in the direction of the grain lines in
the metal. Never use steel wool or sharp knives to clean your sink.
The Hand Sink Cartis manufactured for hand washing capability, not
for food preparation. If food is placed in the sink, please bewarethat
some food, such as mustard, mayonnaise, lemon juice, vinegar, or salt
are acidic or contain chlorides that will attack and corrode stainless
steel if left in the sink for extended periods.
Soap Dispenser
Rinse out soap container with warm water. The dispenser handle
should be cleaned daily with a clean wet cloth. Never use abrasive
cleaners, detergents or steel wool.
Cleaning Instructions
Proper Hand Washing Procedures
(As recommended by HACCP and FDA)
Hands should always be washed after using the bathroom, coughing,
sneezing, or touching any kind of soiled objects or surfaces.
1. Using soap and warm water (105˚F [40,6˚C]), rub hands
vigorously for 20 seconds. Wash all surfaces, including:
a. Backs of hands
b. Wrists
c. Between fingers
d. Under fingernails (using a nailbrush)
2. Rinse well with warm water.
3. Dry hands with paper towel.
Food handlers must wash hands:
• Before and after touching raw poultry, meats or fish, shell eggs
and fresh produce.
• After touching dirty dishes, equipment, and utensils.
• After using cleaners or chemicals.
• After touching trash, floors, soiled linens, etc.
• After touching head, hair,mouth, wounds, or sores.
• After performing personal needs, eating, smoking, etc.

7
Replacement Parts
CODE DESCRIPTION
Casters
60032 1-Left Side Caster 6" Rigid Type, 4-Bolts
60033 1-Right Side Caster 6" Swivel w/Brake, 4-Bolts
44018 1-Impact Plate
Doors
60195 1-Latch Strike Plate, 4-Screws, 4-Star Washers
46038 1-Three Lobe Knob, 1-Sink Top Stud
7375 Left Door w/Hardware:
1-Left Door, 3-Pivot Pin, 2-Star Washers, 2-Screws
7376 Right Door w/Hardware:
1-Right Door, 3-Pivot Pin, 2-Star Washers, 2-Screws
60196 1-Latch Hook, 2-Screws, 2-Star Washers
42128B 1-Aluminum Hinge Pivot Pin
42238 1- 3" Hinge Pin
42133 1-Pin Lock Clip
Faucet
47500 1-Chrome Faucet
47537 1-Chrome Faucet ADA Type
Gaskets
12131 1-Gasket for Cap Assembly
Sink
47501 1-Stainless Steel Sink 2 Compartment
47502 1-Drain Basket w/Strainer
47400 1-Center Outlet Assembly
47180 1-2" O.D. Worm Type Hose Clamp
47503 1-Drain, 1-Waste Arm Slip Joint
47504 1-36" Drain Flex/Straight Hose Line (Waste Water)
Soap Dispenser
60214 1-Soap Dispenser, 3-Screws
Tanks
46036 1-Quick Connect Female Coupling (fresh water tank only)
47412 1-Siphon Tube 3⁄8"Polytube 24" long (fresh water tank only)
60197 Cap Kit (both fresh & waste tanks): 1-2" Threaded Cap,
1-Tether Line,1-Strap Adapter, 1-White Gasket
Towel Holder
47505 1-Towel Saver Paper Towel Holder
Water Heater Rack Assembly
60190 Water Heater Kit (110V)
60193 1-Pressure Valve, 1-Three Piece Blow Tube
60191 110V Water Pump Kit
47409 1- 1⁄2"Pipe Threads Street Elbow 90˚ (Bronze Fitting)
60192 1-Electrical Switch/Outlet Box 110V, 4-Pan Head Screws
47405 1-30" Braided Water Connector
CODE DESCRIPTION
47406 1-12" Braided Water Connector
60218 Hammer Arrester Pressure Chamber Kit: 1-Hammer Arrester
Unit, 2-Pipe Nipples, 1-Washer, 1-Pipe Tee Fitting,
2-Braided Water Lines, 1-Mount Clip, 1-Pan Head Screw
60225 1-Water Supply Hose, 1-Male Quick Disconnect Fitting
w/Hose Clamp
47408 1-Pipe Tee 1⁄2"
47416 1-Pipe Nipple 1⁄2"
Water Heater Rack Assembly
47417 1-Hammer Arrester
60194 1-Pipe Fitting Kit
46037 1-Quick-Connect Male 90˚, (for tank to pump line)
47295 1-Wire Tie or Strap
47286 1 Sink Tether Line for Cap Assembly for KSC40220
73811 1-Fresh Water Tank w/Cap & Tether / Quick-connect Fitting
738225 1-Waste Water Tank w/Cap & Tether
Well Cover
7385 1-Sink Well Plug Section (work deck)
45311 1-Clamping Disc
S06006 3 Lobe Knob with Threads
Special Order - International or Overseas Model KSC40220
60209 220V Water Heater Kit: 1- Water Heater, 2-Hex Bolts,
2-Flat Washers S.A.E., 2-Nuts
60210 220V Water Pump Kit: 1-Water Pump 220V SHURFLO,
4-Hex Bolts, 8-Flat Washers S.A.E.
60291 220V Water Pump Kit: 1-Water Pump 220V FLOJET,
4-Hex Bolts, 8-Flat Washers S.A.E.
60211 220V Electrical Switch Box Kit: 4-Pan Head Screws, 1-Power
Cord w/Sealed Plug, 1-Switch Box, 1-Switch Box Cover,
1-Off/On Switch 220V, Switch Plate, 1-Straight Strain Relief,
1-90˚ Strain Relief, Indicator light
47530 1-220V Indicator Light
47521 1-Switch 220V
47517 1-220V PRCD Trip Switch - G.F.I.
47410 1-90˚ Male Elbow FloJeT Pump only 220V
60266 1-Switch Box, 1-Flip Cover, 1-Gasket, 8-Screws,
1-Switch Plate, 1-Switch 220V On/Off
47518 1 Power Cord for 220V with CEE7 Euro Plug
47519 1J-Box for 220V Switch
47520 1 Switch box Flip Cover for 220V
47522 1 Sink Strain Relief for 220V
47523 1 Sink Strain Relief 90˚ for 220V
47543 Switch Plate (wallplate for inside box)

Warranty
Cambro offers a one year warranty on the Hand Sink Cart, water heater & water pump. In order to activate the warranty, you must
complete and return the Warranty Registration Card. If you have any questions regarding the warranty, please call us on the
Customer Service Hot Line 800 833 3003.
Service
If you have any questions regarding the CamKiosk or Hand Sink Cart, please contact your Authorized Cambro Sales Representative
or the Cambro Customer Service Hot Line 800 833 3003.
MN Hand Sink 11O6
©2006 CambroManufacturing Company,5801 Skylab Road, Huntington Beach, California 92647-2056
Telephone [phone] Toll Free 800 854 7631 Customer Service Hot Line 800 833 3003
UMKSC0609 Printed in USA. Rev.12/06
®®
www.cambro.com
TO ORDER REPLACEMENT PARTS:
•Call Cambro Customer Service at 800 854 7631 or
•Fax your order to 714 842 3430 or
•Call your local Cambro Representative or Distributor