Campbell CM106BK User manual

CM106BK
Tripod Kit
Revision
: 10/19
Copyright ©
2011 – 2019
Campbell Scientific, Inc.

Limited Warranty
“Products manufactured by CSI are warranted by CSI to be free from defects in
materials and workmanship under normal use and service for twelve months
from the date of shipment unless otherwise specified in the corresponding
product manual. (Product manuals are available for review online at
www.campbellsci.com.) Products not manufactured by CSI, but that are resold
by CSI, are warranted only to the limits extended by the original manufacturer.
Batteries, fine-wire thermocouples, desiccant, and other consumables have no
warranty. CSI’s obligation under this warranty is limited to repairing or
replacing (at CSI’s option) defective Products, which shall be the sole and
exclusive remedy under this warranty. The Customer assumes all costs of
removing, reinstalling, and shipping defective Products to CSI. CSI will return
such Products by surface carrier prepaid within the continental United States of
America. To all other locations, CSI will return such Products best way CIP
(port of entry) per Incoterms ® 2010. This warranty shall not apply to any
Products which have been subjected to modification, misuse, neglect, improper
service, accidents of nature, or shipping damage. This warranty is in lieu of all
other warranties, expressed or implied. The warranty for installation services
performed by CSI such as programming to customer specifications, electrical
connections to Products manufactured by CSI, and Product specific training, is
part of CSI's product warranty. CSI EXPRESSLY DISCLAIMS AND
EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. CSI hereby disclaims,
to the fullest extent allowed by applicable law, any and all warranties and
conditions with respect to the Products, whether express, implied or
statutory, other than those expressly provided herein.”

Assistance
Products may not be returned without prior authorization. The following
contact information is for US and international customers residing in countries
served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs
for customers within their territories. Please visit www.campbellsci.com to
determine which Campbell Scientific company serves your country.
To obtain a Returned Materials Authorization (RMA) number, contact
CAMPBELL SCIENTIFIC, INC., phone [phone]. Please write the
issued RMA number clearly on the outside of the shipping container. Campbell
Scientific’s shipping address is:
CAMPBELL SCIENTIFIC, INC.
RMA#_____
815 West 1800 North
Logan, Utah 84321-1784
For all returns, the customer must fill out a “Statement of Product Cleanliness
and Decontamination” form and comply with the requirements specified in it.
The form is available from our website at www.campbellsci.com/repair. A
completed form must be either emailed to [e-mail] or faxed to
[phone]. Campbell Scientific is unable to process any returns until we
receive this form. If the form is not received within three days of product
receipt or is incomplete, the product will be returned to the customer at the
customer’s expense. Campbell Scientific reserves the right to refuse service on
products that were exposed to contaminants that may cause health or safety
concerns for our employees.

Safety
DANGER — MANY HAZARDS ARE ASSOCIATED WITH INSTALLING, USING, MAINTAINING, AND WORKING ON OR AROUND
TRIPODS, TOWERS, AND ANY ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS, ENCLOSURES,
ANTENNAS, ETC. FAILURE TO PROPERLY AND COMPLETELY ASSEMBLE, INSTALL, OPERATE, USE, AND MAINTAIN TRIPODS,
TOWERS, AND ATTACHMENTS, AND FAILURE TO HEED WARNINGS, INCREASES THE RISK OF DEATH, ACCIDENT, SERIOUS
INJURY, PROPERTY DAMAGE, AND PRODUCT FAILURE. TAKE ALL REASONABLE PRECAUTIONS TO AVOID THESE HAZARDS.
CHECK WITH YOUR ORGANIZATION'S SAFETY COORDINATOR (OR POLICY) FOR PROCEDURES AND REQUIRED PROTECTIVE
EQUIPMENT PRIOR TO PERFORMING ANY WORK.
Use tripods, towers, and attachments to tripods and towers only for purposes for which they are designed. Do not exceed design limits.
Be familiar and comply with all instructions provided in product manuals. Manuals are available at www.campbellsci.com or by
telephoning [phone] (USA). You are responsible for conformance with governing codes and regulations, including safety
regulations, and the integrity and location of structures or land to which towers, tripods, and any attachments are attached. Installation
sites should be evaluated and approved by a qualified engineer. If questions or concerns arise regarding installation, use, or
maintenance of tripods, towers, attachments, or electrical connections, consult with a licensed and qualified engineer or electrician.
General
•Prior to performing site or installation work, obtain required approvals and permits. Comply
with all governing structure-height regulations, such as those of the FAA in the USA.
•Use only qualified personnel for installation, use, and maintenance of tripods and towers, and
any attachments to tripods and towers. The use of licensed and qualified contractors is highly
recommended.
•Read all applicable instructions carefully and understand procedures thoroughly before
beginning work.
•Wear a hardhat and eye protection, and take other appropriate safety precautions while
working on or around tripods and towers.
•Do not climb tripods or towers at any time, and prohibit climbing by other persons. Take
reasonable precautions to secure tripod and tower sites from trespassers.
•Use only manufacturer recommended parts, materials, and tools.
Utility and Electrical
•You can be killed or sustain serious bodily injury if the tripod, tower, or attachments you are
installing, constructing, using, or maintaining, or a tool, stake, or anchor, come in contact with
overhead or underground utility lines.
•Maintain a distance of at least one-and-one-half times structure height, 20 feet, or the distance
required by applicable law, whichever is greater, between overhead utility lines and the
structure (tripod, tower, attachments, or tools).
•Prior to performing site or installation work, inform all utility companies and have all
underground utilities marked.
•Comply with all electrical codes. Electrical equipment and related grounding devices should be
installed by a licensed and qualified electrician.
Elevated Work and Weather
•Exercise extreme caution when performing elevated work.
•Use appropriate equipment and safety practices.
•During installation and maintenance, keep tower and tripod sites clear of un-trained or non-
essential personnel. Take precautions to prevent elevated tools and objects from dropping.
•Do not perform any work in inclement weather, including wind, rain, snow, lightning, etc.
Maintenance
•Periodically (at least yearly) check for wear and damage, including corrosion, stress cracks,
frayed cables, loose cable clamps, cable tightness, etc. and take necessary corrective actions.
•Periodically (at least yearly) check electrical ground connections.
WHILE EVERY ATTEMPT IS MADE TO EMBODY THE HIGHEST DEGREE OF SAFETY IN ALL CAMPBELL SCIENTIFIC PRODUCTS,
THE CUSTOMER ASSUMES ALL RISK FROM ANY INJURY RESULTING FROM IMPROPER INSTALLATION, USE, OR
MAINTENANCE OF TRIPODS, TOWERS, OR ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS,
ENCLOSURES, ANTENNAS, ETC.

i
Table of Contents
PDF viewers: These page numbers refer to the printed version of this document. Use the
PDF reader bookmarks tab for links to specific sections.
1. Introduction................................................................ 1
2. Precautions ................................................................ 2
3. Initial Inspection ........................................................ 2
3.1 Inspect Packaging.................................................................................2
3.2 Tools List (for tripod, mast, enclosures, and crossarms)......................2
4. Specifications ............................................................ 2
5. Tripod Installation...................................................... 3
5.1 Tripod Base Assembly .........................................................................3
5.1.1 Parts List .......................................................................................3
5.1.2 Leg Assembly ...............................................................................4
5.2 Tripod Base Positioning.......................................................................8
5.2.1 Mounting on a Relatively Flat Area..............................................9
5.2.2 Mounting on an Incline .................................................................9
5.3 Mast......................................................................................................9
5.4 Installing the Optional Guy Kit ..........................................................10
5.5 Center Duckbill Anchor Kit ...............................................................12
5.5.1 Installation...................................................................................12
5.6 Staking the Tripod Feet......................................................................14
5.7 Tripod Grounding...............................................................................15
5.8 Crossarm Attachment.........................................................................17
5.9 Enclosure Attachment ........................................................................17
5.9.1 Enclosure Mounting to Tripod Mast ...........................................17
5.9.2 Enclosure Mounting to Tripod Leg .............................................18
6. Mounting Brackets .................................................. 20
6.1 CM210 Crossarm Mounting Kit.........................................................20
6.2 CM216 Mast Mounting Kit................................................................21
6.3 CM220 Right Angle Mounting Kit ....................................................21
6.4 CMB200 Crossarm Brace Kit ............................................................23
6.4.1 Overview.....................................................................................23
6.4.2 Components ................................................................................23
6.4.3 Assembly.....................................................................................24
Appendix
A. CM106BK Allowable Wind Speeds ....................... A-1

Table of Contents
ii
Figures
1-1. Typical tripod-based weather station ...................................................1
5-1. Tripod component dimensions .............................................................5
5-2. Tripod with one leg pointing downhill.................................................9
5-3. Guy kit................................................................................................10
5-4. Leg attachment ...................................................................................11
5-5. Center Duckbill Anchor Kit ...............................................................12
5-6. Staking the tripod feet ........................................................................14
5-7. Ground rod and clamp........................................................................15
5-8. Lightning rod and tripod grounding lug .............................................16
5-9. CM204 Crossarm ...............................................................................17
5-10. Enclosure with the –MM Bracket ......................................................18
5-11. Enclosure with the –LM Bracket .......................................................19
6-1. CM210 Crossarm Mounting Kit (shown with user-supplied pipe) ....20
6-2. CM216 Mast Mounting Kit................................................................21
6-3. CM220 Right Angle Mounting Kit ....................................................22
6-4. CMB200 Crossarm Brace Kit ............................................................23
6-5. CMB200 components.........................................................................24
6-6. Bracket selection ................................................................................25
Table
7-1. Bracket Requirements ........................................................................25

1
CM106BK Tripod Kit
1. Introduction
The CM106BK is a general purpose tripod that can be used for mounting
sensors, solar panels, antennas, and instrument enclosures. The CM106BK is
constructed from galvanized steel, with individually adjustable legs that allow
installation over uneven terrain. Height of the mast is 3 m (10 ft).
The CM106BK includes the tripod body, feet, brackets, grounding clamps,
lightning rod, and mounting hardware. The remaining tripod components are
user-supplied (see Section 5, Tripod Installation (p. 3), for part specifications).
An optional guy kit is recommended for sites that experience high wind speeds
(see Allowable Wind Speed Specifications in Section 4, Specifications (p. 2)).
Instrument enclosures can be purchased with mounting brackets that attach to
either the mast or leg section as shown in Section 5.9, Enclosure Attachment(p. 17).
The CM106BK can be used for a variety of applications. For meteorological
stations, sensors are mounted to the tripod using mounting brackets appropriate
for the model of sensor. For non-meteorological applications the tripod can be
used to mount instrument enclosures, solar panels, junction boxes, or antennas.
FIGURE 1-1. Typical tripod-based weather station

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2. Precautions
•READ AND UNDERSTAND the Safety section at the front of this
manual.
•WARNING — Ensure structural integrity during setup and weather
extremes to minimize the chance of damaging the tripod or instruments.
Read all instructions carefully. Once the tripod is in full vertical position,
securely fasten it to the ground using ground spikes.
•WARNING — For installations where soil structure is questionable or the
tripod may experience high wind loads, concrete footings for the tripod
feet and guy anchors should be considered.
•Keep the bottom of the tripod legs free of soil, ice, and debris to prevent
trapping any moisture inside or around the legs.
3. Initial Inspection
3.1 Inspect Packaging
Upon receiving the CM106BK, inspect the packaging and contents for damage.
Claims for shipping damage must be filed with the shipping company.
Locate the packing slip for the order and compare the items listed on the
packing slip to the items that were actually shipped. Report any discrepancies
to Campbell Scientific.
3.2 Tools List (for tripod, mast, enclosures, and crossarms)
1/2 in. and 7/16 in. open end wrenches
adjustable wrench
Phillips head screw drivers (medium, small)
Straight bit screwdrivers (large, medium)
30 cm (12 in) torpedo level
side-cut pliers
pencil
tape measure
compass and site declination angle
shovel
sledge hammer (for driving ground rod and stakes)
step ladder
4. Specifications
Mast Height
Upper Mast Retracted: 2.1 m (7 ft) to 2.8 m (9.3 ft)
Upper Mast Extended: 3 m (10 ft) to 3.7 m (12.3 ft)
Vertical Load Limit: 200 kg (440 lb)
Mast Outer Diameter
Main Lower Mast: 48 mm (1.90 in)
Retractable Upper: 44 mm (1.74 in)

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Base Diameter: 2.7 m (8.7 ft) to 3.5 m (11.5 ft)
Leveling Adjustment: Slide leg clamp on each leg, adjust individually
Leg Base: 4.5 in. by 5.5 in. with four 0.62 in. holes for
stakes
Portability: Collapsible to 8 in. diameter by 6 ft length
Shipping Box Dimensions: 73.66 x 43.18 x 25.4 cm (29 x 17 x 10 in)
Shipping Weight: 4.38 kg (9.65 lb)
Weight with Mast: 24.5 kg (54 lb)
Maximum Slope Angle: 45° or 100% grade
Allowable Wind Speeds*
Tripod Configuration Sustained Wind Wind Gust
Mast Extended, Unguyed 28 m s–1 (62 mph) 36 m s–1 (81 mph)
Mast Retracted, Unguyed 36 m s–1 (80 mph) 46 m s–1 (104 mph)
Mast Extended, Guyed 45 m s–1 (102 mph) 59 m s–1 (132 mph)
Mast Retracted, Guyed 55 m s–1 (122 mph) 71 m s–1 (159 mph)
*Allowable wind speed values assume:
•Sensors (effective area = 42.7 cm2(1.4 ft2)) at top of mast
•Solar panel 26.7 x 41.9 cm (10.5 x 16.5 in) at mast base
•ENC14/16 mounted to leg
•Guy wires attached to mast at 1.16 m (3.8 ft) above tripod body
•Adequate ground anchors (stakes alone may not resist foot vertical
pullout force)
•See Appendix A, CM106BK Allowable Wind Speeds (p. A-1), for more
information on maximum allowable wind speeds.
5. Tripod Installation
5.1 Tripod Base Assembly
5.1.1 Parts List
Part # Description Qty
29762 Tripod Foot 3
29763 Leg Clamp Base 3
29764 Tripod Body 3
19308 Spacer 6
5449 Ground Lug 2
23 Nut 6
19102 5/16-18 x .75 Screw 3

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30253 5/16-18 x 1.00 Screw 3
4365 5/16 Flat Washer 3
29844 Leg Clamp 3
29845 Leg Clamp with Weld Nut 3
850 Lightning Rod 1
17589 Lightning Rod Clamp Assembly 1
19175 5/16-18 x 2.25 Screw 6
18126 5/16-18 Nut 6
4366 5/16 Lock Washer 6
19102 5/16-18 x .750 Screw 3
27002 5/16-18 x 2.00 Screw 12
4904 5/16-18 Lock Nut 12
5.1.2 Leg Assembly
1. For the following parts, purchase the material and machine the parts as
described by FIGURE 5-1.
•Three (3) Leg Braces
•Three (3) Legs
•One (1) Mast

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FIGURE 5-1. Tripod component dimensions

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2. Using a 5/16-18 x 2 in. screw, 5/16 washer, and 5/16 lock nut, attach a foot
to each tripod leg.
3. Loosen the clamping bolt on a leg clamp and slide it over the free end of a
tripod leg. Secure one end of a leg brace to the leg clamp using a 5/16-18 x
2 in. screw, a 5/16 washer, and a 5/16-18 lock nut.

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4. Pass a 5/16-18 x 2.25 in. bolt through a mounting hole in one of the tripod
body pieces as shown. Slide a spacer over the bolt. Place a second tripod
body piece over the end of the bolt, followed by a 5/16 lock washer. Hand
tighten a 5/16-18 bronze nut on the end of the bolt. Repeat this process
with the other five 5/16-18 x 2.25 in. bolts to assemble the tripod body.

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5. Attach each leg assembly to the tripod body using two 5/16-18 x 2.00 in.
bolts and lock nuts. Do not over-tighten the bolts. The tripod legs and leg
braces must be able to pivot.
5.2 Tripod Base Positioning
Tripod installation near power lines is dangerous. The
minimum safe recommended distance from overhead
power lines is 1 1/2 times the height of the tripod and
mast combined. Call your local utility providers to
locate buried utilities prior to installation.
The tripod base has three legs, which are individually adjustable, that allow the
tripod to be installed over non-level terrain.
Prepare the area where the tripod will be installed. The tripod requires an area
approximately 3.4 m (11 ft) in diameter. Natural vegetation and the ground
surface should be disturbed as little as possible, but brush and tall weeds should
be removed.
Stand the tripod base up on end, and rotate the feet perpendicular to the legs.
Each leg has a clamp bracket with a bolt that locks the leg in place when
tightened.
WARNING

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5.2.1 Mounting on a Relatively Flat Area
Loosen one clamp bracket bolt at a time and extend each leg until the three legs
are at the same extension. With the legs extended, orient the tripod so that one
of the legs points South (assuming the instrument enclosure with –MM Mast
Mount bracket will face North). If the instrument enclosure has the –LM Leg
Mount bracket, orient the tripod so that the enclosure will mount to one of the
three leg mount positions on the tripod, facing the desired direction. The tripod
is typically plumbed after the mast has been installed, as described in Section
5.3, Mast (p. 9).
5.2.2 Mounting on an Incline
Loosen the bolts on the clamp brackets. With the legs extended, orient the
tripod so that one leg points downhill and the other two legs point uphill. The
tripod is more stable with only one leg pointed downhill because the mast is
closer to the center of the footprint (see FIGURE 5-2). Tighten the bolts on the
clamp brackets to lock the legs in place.
The tripod is typically plumbed after the mast has been installed, as described
in Section 5.3, Mast (p. 9).
FIGURE 5-2. Tripod with one leg pointing downhill
5.3 Mast
For a video demonstrating how to assemble a tripod, see
www.campbellsci.com/videos/tripod .
Slide the mast into the tripod base orienting the end with the hole upwards,
making sure that it extends below the lower bolts and rests on the tripod body
tabs. Tighten the six 5/16-18 x 2.25 in. bolts to secure the mast.
Plumb the tripod by adjusting the northeast and south facing legs (use the
downhill leg and one of the uphill legs when the tripod is installed on a slope).
With a level on the East side of the mast, adjust the Northeast leg for plumb.
With the level on the South side of the mast, adjust the South leg for plumb.
Tighten the 5/16 bolt on each clamp bracket after the adjustments have been
made.

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5.4 Installing the Optional Guy Kit
For a video showing how to attach the optional guy wire kit to a tripod, see
www.campbellsci.com/videos/tripod3 .
The CM106B Guy Kit can be ordered separately for areas that experience high
wind speeds (Section 4, Specifications (p. 2)). Install the guy ring collar on the
mast as shown in FIGURE 5-3. Attach the three guy wires to the guy ring and
slide the ring over the mast so the collar rests on top of the guy ring collar.
Using the center duckbill anchor kit (see Section 5.5, Center Duckbill Anchor
Kit (p. 12)) will also add additional stability to the tripod.
FIGURE 5-3. Guy kit
On the end of each guy wire is a case and hardware to attach to the turnbuckles.
Unscrew the turnbuckles so that only 1/2 in. of thread extends beyond the
inside of the turnbuckle body. Attach the case and turnbuckle to the tripod leg
as shown in FIGURE 5-4. Loosen the two clamp nuts, and remove the slack in
the guy wire by feeding the load end of the guy wire through the case while
pulling up on the free end.
After the slack has been removed from the guy wires, tighten the clamp nuts,
and then tighten the turnbuckles to the desired tension.
Guy Ring
Guy Wire
Guy Ring
Collar

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FIGURE 5-4. Leg attachment
Clamp Nut

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5.5 Center Duckbill Anchor Kit
The Center Duckbill Anchor Kit is used to provide additional stability to the
tripod. By providing an anchor directly under the center of the tripod, it can be
firmly secured to the ground.
FIGURE 5-5. Center Duckbill Anchor Kit
5.5.1 Installation
1. Locate the position on the ground directly below the tripod mast. It is
recommended to perform this procedure prior to driving the ground stakes
through the tripod feet. This allows the tripod to be moved to one side to
provide clearance when driving the duckbill anchor into the ground.
2. Insert a steel drive rod into the duckbill and drive the anchor straight down
into the ground using a fence post pounder or sledgehammer until only the
top half of the cable loop remains above ground.

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3. Attach a high-lift jack to the loop and jack the anchor up about 6 inches to
rotate the anchor into the load-lock position.
4. Move the tripod back into position. Loosen the turnbuckle evenly at both
ends until the hook at the top end can be slipped over one of the leg
mounting bolts at the bottom of the tripod base.
5. Tighten the turnbuckle until the tripod is firmly secured to the anchor.
6. Install the ground spikes in the tripod feet as described in Section 5.6,
Staking the Tripod Feet (p. 14).

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5.6 Staking the Tripod Feet
The tripod must be firmly secured to the ground. Depending on the installation
location, ground stakes may be sufficient for securing the tripod. Stakes are not
included in the tripod kit. Campbell Scientific offers ground stakes for
purchase. Use one or two ground stakes per tripod foot as shown in FIGURE
5-6.
Stakes may not be adequate depending on soil structure, maximum wind
speeds experienced at the site, mast height, or wind load from the
instrumentation. For questionable situations, additional stakes or even concrete
footings for the tripod feet and guy anchors should be considered.
Keep the bottom of the tripod legs free of soil, ice, and debris
to prevent trapping any moisture inside or around the legs.
FIGURE 5-6. Staking the tripod feet
CAUTION