Can-Am Spyder RS Series Manual

ROADSTER
PREDELIVERY
Bulletin
October 5, 2011 Subject:Can-Am™ Spyder™ RS Predelivery
Inspection
No. 2012-1
YEAR MODEL MODEL NUMBER SERIAL NUMBER
2012 Spyder RS Series Refer to table on next
pages for complete listing All
TABLE OF CONTENTS
Page Page
IMPORTANT NOTICE ....................... 2
UPDATE SUMMARY........................ 3
MODEL LISTING............................. 3
UNCRATING.................................. 4
Crate Cover Removal .......................... 4
Sub-crates Removal............................ 4
Parts Check...................................... 5
Vehicle Removal ................................ 5
PARTS TO BE INSTALLED................. 6
Battery ........................................... 6
Front Storage Compartment .................. 8
AAPTS (Ambient Air Pressure and Temperature
Sensor) Installation ............................. 9
Horn Connection................................ 9
Hood Latch Release Cable .................... 10
Diagnostic Link Cable (DLC) .................. 10
Front Fenders ................................... 10
Rear Fender ..................................... 11
Low Beam Light (CE Models) ................ 12
Hang Tag and Safety Labels .................. 13
Licence Plate Installation ...................... 13
Accessories Installation........................ 14
Vehicle Decals................................... 14
FLUIDS......................................... 14
General Guidelines ............................. 14
Fuel............................................... 14
Clutch Fluid (SM5 Model) ..................... 15
Engine Coolant.................................. 15
Brake Fluid....................................... 15
Engine Oil........................................ 16
BODY PARTS INSTALLATION ............ 18
Front Panels..................................... 18
Upper Side Panels.............................. 19
LH Rear Panel................................... 19
Service Cover ................................... 19
SETUP ......................................... 19
Guidelines ....................................... 19
Brake Discs Cleaning .......................... 19
Tires Pressure................................... 19
Drive Belt ........................................ 19
Clutch Lever..................................... 21
Suspension ...................................... 21
Lights............................................. 22
B.U.D.S. Programming......................... 24
Cluster Units and Clock Units Setting ....... 27
ASSEMBLY INSPECTION.................. 27
FINAL INSPECTION ......................... 27
Vehicle Test Run................................ 27
Vehicle Cleaning ................................ 28
Delivery to Customer .......................... 29
SPECIFICATIONS ............................ 30
Canada and USA................................ 30
Europe ........................................... 34
Printed in Canada. (rbl2012-003 en DM)
©2011 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. 1/37
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

IMPORTANT NOTICE
IMPORTANT NOTICE
This bulletin must be used in conjunction with the check list enclosed in the bag with the OPERATOR’S
GUIDE
. Make sure that Spyder roadster PRE DELIVERY CHECK LIST is completed and signed.
WARNING
To obtain warranty coverage, predelivery procedures must be performed by an authorized BRP
Can-Am roadster dealer/distributor. Apply all necessary torques as indicated.
NOTE: The information and components/system descriptions contained in this document are correct at
the time of publication. BRP however, maintains a policy of continuous improvement of its products with-
out imposing upon itself any obligation to install them on products previously manufactured.
Due to late changes, there might be some differences between the manufactured product and the de-
scriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or
change specifications, designs, features, models or equipment without incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and may not
reproduce the full detail or exact shape of the parts. However, they represent parts that have the same
or similar function.
The content of this bulletin is designed as a guideline only. All mechanics performing predelivery
procedures should have attended the current model-year service training.
Further information or inquiries should be directed to your service representative and specific
SHOP MANUAL sections.
Make sure the customer receives the
OPERATOR’S GUIDE , PREDELIVERY CHECK LIST signed copy
and
SAFETY DVD .
WARNING
Torque wrench tightening specifications must be strictly adhered to. Where specified, install new
locking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a locking device is impaired,
it must be renewed.
2 / 37 2012-1 PREDELIVERY

MODEL LISTING
UPDATE SUMMARY
This summary highlights updates to the Predelivery Inspection for MY2012. It does not supersede pro-
cedures detailed further in this publication.
IMPORTANT: Technicians should read and apply all procedures in this PDI bulletin as applicable to model.
APPLICABLE TO UPDATE DESCRIPTION REFERENCE
New front fenders crating method
SUB-CRATE REMOVAL
Mudguards installation procedure removed
from PDI (mudguards already installed on front
fenders)
N/A
New rear fenders installation procedure REAR FENDER
RS Models
New brakes cleaning section
BRAKE DISCS CLEANING
MODEL LISTING
YEAR MODEL MODEL
NUMBER COUNTRY PREDELIVERY KIT SERIAL NUMBER
A1CA Canada
United States of America
Spyder RS SM5
A1CB Europe
A2CA / A2CE Canada
United States of America
Spyder RS SE5
A2CB / A2CF Europe
B6CA / B6CC
/B6CE
Canada
United States of America
Spyder RS-S SM5
B6CD Europe
B1CA / B1CC
/B1CE
Canada
United States of America
2012
Spyder RS-S SE5 B1CB / B1CD
/B1CF Europe
(P/N 703 100 346) All
PREDELIVERY 2012-1 3 / 37

UNCRATING
UNCRATING
Crate Cover Removal
NOTICE Allowing the crate to drop may cause
serious damage to vehicle.
1. Position the crate on a firm, level surface.
2. Carefully cut both ends of crate tarpaulin to lo-
cate the rear of vehicle.
rbl2010-002-001
CUT BOTH END OF CRATE TARPAULIN
3. Remove all screws holding crate cover to crate
base.
4. Tilt cover from the rear side of the vehicle.
NOTICE Do not raise cover vertically. Tilt
cover located on the rear side of the vehicle.
Refer to illustration.
rbl2010-002-002
TILT COVER THEN PULL IT
NOTICE The crate cover must be pulled to-
ward the outside while lifting it to avoid to
damage vehicle.
NOTE: Screws that are used are Robertson†#2
type (or equivalent) that require the use of an ap-
propriate screwdriver.
Sub-crates Removal
NOTICE Be careful not to scratch the cover
bumper and the front fascia.
NOTE: The sub-crates are located on each side of
the vehicle.
1. Remove protective foam from vehicle.
2. On LH side, remove all screws holding front
storage compartment sub-crate.
3. Assisted by another person, carefully lift up the
LH sub-crate.
rbl2008-003-300_a
TYPICAL - LH SIDE
1. Sub-crate that contains front storage compartment
4. On RH side, remove all nails holding front
fender sub-crate.
rbs2011-014-001
NAILS REMOVAL
5. Assisted by another person, carefully lift up the
RH sub-crate.
† Robertson is a registered trademark of Robertson Inc.
4 / 37 2012-1 PREDELIVERY

UNCRATING
rbs2011-014-002
TYPICAL - RH SIDE
Sub-crate that contains front fender
Parts Check
Ensure that the crate includes the following items
(inside front storage compartment):
DESCRIPTION MODEL QTY
Operator's
guide 1
Predelivery
check list 1
Safety DVD 1
Predelivery kit 1
Service center
panel 1
Wheel caps
All
2
The predelivery kit includes the following items:
DESCRIPTION (LOCATION) QTY
M6 X 20 hexagonal flange screw (front
storage compartment) 4
M6 X 12 hexagonal flange screw (front
storage compartment) 2
M6 panel nut (body panels) 4
M6 x 20 Torx screw (body panels) 4
Plastic washer (body panels) 4
M8 x 35 hexagonal flange screw (front
fender) 8
Sleeve (front fender) 8
M6 X 20 hexagonal flange screw (AAPTS
sensor) 1
M6 caged nut (AAPTS sensor) 1
Foam (AAPTS sensor) 1
Locking tie (rear fender) 3
M6 X 20 Torx screw (rear fender) 4
DESCRIPTION (LOCATION) QTY
Plastic washer (rear fender) 4
M6 elastic flange nut (rear fender) 4
Battery installation kit (2 bolts and 2 nuts) 1
Vehicle Removal
WARNING
SE5 models are automatically set in neutral
position when engine is stopped. Always ap-
ply parking brake before working on vehicle.
WARNING
No one should be standing in front or at the
back of the vehicle while straps are being cut.
NOTE: Parking brake pedal brakes only the rear
wheel. Press it down to operate. The parking
brake pedal is behind the operator's left footpeg.
1. Remove straps retaining front vehicle to crate
skid.
rbl2008-003-201_a
1. Front straps
2. Remove straps on the side of vehicle.
rbl2008-003-202_b
1. Side straps
PREDELIVERY 2012-1 5 / 37

PARTS TO BE INSTALLED
NOTICE Front wheels have to stay straight to
avoid contact between bottom of fender and
skid wheels guide.
3. Assisted by another person, move vehicle rear-
ward out of the crate base.
NOTICE Always move vehicle rearward out of
the crate base.
rbl2010-002-021_a
TYPICAL (RT MODEL SHOWN)
PARTS TO BE INSTALLED
Battery
rmo2008-001-029_d
1. Battery location
NOTE: Refer to the latest edition of CAN-AM
ROADSTER BATTERIES SERVICE BULLETIN
for
proper activating, charging and maintenance pro-
cedures.
1. Open seat.
2. Remove LH and RH upper side panels.
2.1 Cut locking tie retaining front screw and
panel nut.
rbl2011-002-003_a
1. Locking tie
2. Front panel screw
3. Panel nut
2.2 Remove rear panel screws.
rbl2011-002-004_a
1. Rear panel screws
2.3 Install the previously removed panel nut on
lateral bracket.
rbl2011-002-005_a
1. Panel nut
3. Remove LH rear panel.
3.1 Remove and keep plastic rivets located un-
der seat.
6 / 37 2012-1 PREDELIVERY

PARTSTOBEINSTALLED
rbl2008-003-302_a
1. Plastic rivets
3.2 Remove all retaining screws. Keep
screws for reinstallation.
rbl2008-003-303_a
1. Retaining screws
3.3 Unplug turn signal connectors.
rbl2009-001-001_a
1. Turn signal connectors
4. Remove battery rubber strap.
5. Remove battery from vehicle.
6. Charge battery. Refer to
CAN-AM ROADSTER
BATTERIES SERVICE BULLETIN
.
CAUTION Never charge or boost battery
while installed on vehicle.
NOTICE It is of the upmost importance for the
battery life span that the battery initial charging
be performed.
7. Install charged battery on vehicle.
NOTICE Always charge battery before its in-
stallation on the vehicle.
8. Install battery screws on battery posts as per
the following illustration.
rbl2009-001-002_a
1. Positive post screw toward the side of vehicle
2. Negative post screw toward the top of vehicle
9. Secure battery in place with rubber strap.
NOTICE Makesuren
ot to squeeze battery ca-
bles between vehicle components.
10. Connect RED (+) cable to positive battery
post.
WARNING
Always connect RED (+) cable first and then
BLACK (–) cable.
11. Connect BLACK (–) cable to negative battery
post.
12. Apply DIELECTRIC GREASE (P/N 293 550 004) on
battery posts.
13. Tighten battery post screws.
BATTERY POST SCREW
4N•m (35lbf•in)
14. Close RED rubber boot cover.
PREDELIVERY 2012-1 7 / 37

PARTS TO BE INSTALLED
rbl2010-002-032
TYPICAL
15. Reinstall the LH rear panel.
15.1 Plug turn signal connectors.
15.2 Secure panel with previously removed
screws and plastic rivets.
NOTICE Do not overtighten screws. Any de-
formation on the panel around the screw head
is an indication that it is too tight. Be careful
not to damage the panels.
Front Storage Compartment
1. Open front storage compartment cover.
2. Remove plastic rivets securing front panels.
rbl2008-003-100_d
FRONT PANELS PLASTIC RIVETS LOCATION
3. Remove and discard bolts holding the bottom
and the top sections of sub-crate.
rbl2008-003-204_a
1. Lower retaining bolt
2. Upper retaining bolts
4. Cut locking ties securing horn and AAPTS har-
ness to frame.
5. Free the front storage compartment cover ca-
ble.
rbl2011-002-006_a
1. Horn harness
2. AAPTS (Ambient Air Pressure and Temperature Sensor) harness
3. Front storage compartment cover cable
4. DLC (Diagnostic link cable connector)
CE Models — Countries with Left-Hand Traffic
6. Before installing storage compartment, replace
the low beam lights. Refer to
LOW BEAM
LIGHT (CE MODELS)
.
All Models
7. Assisted by another person, position front stor-
age compartment into support slots of vehicle.
NOTE: Ensure that all cables are accessible prior
to installing front storage compartment.
8. Secure the front storage compartment.
–OnTOP
, use four M6 x 20 hexagonal flange
screws
– At the bottom, use two M6 x 12 hexagonal
flange screws.
8 / 37 2012-1 PREDELIVERY

PARTSTOBEINSTALLED
rbl2008-003-212_a
TOP SCREWS
1. M6 X 20 hexagonal flange screws
rbl2008-003-213_b
BOTTOM SCREWS
1. M6 X 12 hexagonal flange screws
NOTE: Install all screws before tightening them.
FRONT STORAGE
COMPARTMENT
SCREW
TORQUE
M6 X 20 hexagonal
flange screw 4.5 N•m (40 lbf•in)
M6 X 12 hexagonal
flange screw 10 N•m (89 lbf•in)
AAPTS (Ambient Air Pressure
and Temperature Sensor)
Installation
1. Add foam provided in the PDI kit to protect the
tip of the AAPTS.
2. Secure it using M6 X 20 hexagonal flange screw
and M6 caged nut (included in the PDI kit).
rbl2008-003-211_a
AAPTS SENSOR INSTALLATION
1. M6 X 20 hexagonal flange screw
2. M6 caged nut
3. Foam
3. Route cable through retaining guide clips.
rbl2011-002-007_a
1. Cable retaining clips
Horn Connection
1. Connect horn connectors.
2. Route cable through the retaining guide clips.
rbl2011-002-008_a
1. Cable retaining clips
CE Models
If necessary, remove horn from vehicle to ease
connector installation.
PREDELIVERY 2012-1 9 / 37

PARTS TO BE INSTALLED
rbl2009-001-003_a
HORN RETAINING BOLT LOCATION
Hood Latch Release Cable
1. Attach hood latch release cable into bracket.
2. Squeeze bracket legs to prevent cable from
coming out using pliers.
rbl2008-003-210
3. Verify if the front storage compartment cover
opens and closes correctly.
4. Adjust cable if necessary.
NOTICE If the key does not turn easily, do not
force it. Pull it out and reinsert.
Diagnostic Link Cable (DLC)
1. Insert diagnostic link cable (DLC) into its hous-
ing on the front section of vehicle.
rbl2008-003-209
DLC CABLE INSERTION
Front Fenders
1. Remove front fenders from sub-crate.
2. Cut locking tie that hold harness bracket on
fender.
rbl2011-002-010_a
1. Locking tie
3. Position front fender on vehicle.
rbl2011-002-011
4. Route front brake hose on fender hook.
10 / 37 2012-1 PREDELIVERY

PARTSTOBEINSTALLED
rbl2011-002-012_a
1. Brake hose
2. Fender hook
5. Properly insert cable grommet on harness
bracket.
rbl2011-002-013_a
1. Cable grommet
2. Harness bracket
6. Connect fender light connector.
rbl2011-002-014_a
1. Fender light connector
7. Secure fender support on wheel hub.
7.1 Install the harness bracket over the fender
support and secure them on wheel hub us-
ing a M8 x 35 hexagonal flange screw and
a sleeve from the PDI kit.
rbl2011-002-015_a
1. M8 x 35 hexagonal flange screws
2. Sleeves (one hidden)
3. Harness bracket
7.2 Install 3 other M8x 35 hexagonal flange
screws and sleeves to complete the
fender support installation.
FENDER SUPPORT RETAINING SCREW
24 N•m (18 lbf•ft)
8. Carry out thesameprocedurefortheother
side.
Rear Fender
1. Remove rear fender packaging.
2. Connect brake light connector.
3. Secure brake light harness inside RH rear
fender support using 3 locking ties (from PDI
kit).
NOTE: Retainers have been installed at factory to
hold locking ties.
4. Loosen M6 x 20 screws, flat washers and M6
nuts from LH and RH fender support.
rbs2011-008-002_a
LEFT SIDE FENDER SUPPORT
Step 1: Loosen 1st screw
Step 2: Loosen 2nd screw
Step 3: Loosen 3rd screw
5. Pre-assemble rear fender to its LH and RH sup-
ports with M6 x 20 screws, flat plastic washers
and M6 nuts (on back side).
PREDELIVERY 2012-1 11 / 37

PARTS TO BE INSTALLED
6. Tighten screws to specification as per the fol-
lowing sequence.
TIGHTENING TORQUE
Rear fender screws 7.5 N•m ± 0.5 N•m
(66 lbf•in ±4lbf•in)
rbs2011-008-003_a
TIGHTENING SEQUENCE
7. Lightly tighten RH and LH fender support
screws as per the following sequence.
rbs2011-008-002_b
TIGHTENING SEQUENCE (M6 X 20 SCREWS)
1. Tighten 1st screw
2. Tighten 2nd screw
3. Tighten 3rd screw
8. Retighten LH and RH support screws to speci-
fication as per the same sequence.
TIGHTENING TORQUE
Fender support screws 7.5 N•m ± 0.5 N•m
(66 lbf•in ±4lbf•in)
9. Reposition harness if brake light harness makes
contactwithreartire.
Low Beam Light (CE Models)
Countries with Left-Hand Traffic
The low-beam headlights must be changed for
left-hand traffic countries to ensure proper low
beam aiming.
1. Note the position of the adjustment screws on
the installed headlight.
rbl2009-001-006_a
1. Adjustment screws
2. Remove retaining screws from headlight.
rbl2008-003-215_c
1. Retaining screws
3. Pull out headlight.
4. Repeat the procedure for the remaining head-
light.
5. Discard the removed headlights. Keep the
screws for installation.
6. Install the new headlight into position.
NOTE: The left-hand traffic headlights can be rec-
ognized by the number 10895 on the lens rim (the
right-hand traffic ones have the number 10894).
12 / 37 2012-1 PREDELIVERY

PARTSTOBEINSTALLED
rbl2009-001-009_a
1. Number 10895 for left-hand traffic headlights
7. Secure headlight with the original screws.
8. Torque screws to 11 N•m (97 lbf•in).
9. Set the adjusting screws to the same length as
noted on the original headlights.
rbl2009-001-006_a
1. Adjustment screws
10. Repeat the procedure for the remaining head-
light.
All CE Models
1. Connect wiring harness to low beam head-
lights.
rbl2008-003-215_b
1. Low beam headlight connector
2. Verify low beam headlights aiming. Refer to
LIGHTS in SETUP .
Hang Tag and Safety Labels
This vehicle comes with a hang tag and labels
containing important safety information. The
labels are considered permanent parts of the
vehicle and should not be removed. Hang tag is
to be removed by the owner only.
Any person who rides this vehicle should read and
understand all the information given on hang tag
and safety labels before riding.
Safety labels of several language can be chosen
by customer, according to availability.
rmo2008-001-102
Licence Plate Installation
NOTE: When a license plate needs to be installed
or replaced, ensure to install two new damping
pads (P/N 293 740 028) on plate to be installed.
1. Remove existing plate on vehicle (if applicable).
2. Peal off backing of new damping pads.
PREDELIVERY 2012-1 13 / 37

FLUIDS
rmo2008-002-509_a
1. Damping pad backing
3. Position new damping pads over existing pads
on vehicle plate support.
rmo2008-002-510_a
1. Damping pads
4. Secure upper portion of license plate on vehicle
plate support using existing hardware.
5. Squeeze license plate and support together at
each lower corner.
Accessories Installation
1. Install accessories (if any) as per their installa-
tion instructions (included in each kit).
2. Install any other equipment required by law (if
any).
Vehicle Decals
1. Install decals on vehicle according to customer
country language and local legislation.
2. Ensure that the new decals are installed at the
same location and over the factory installed de-
cals.
FLUIDS
General Guidelines
All fluids (except fuel) have already been filled
at factory, it is only necessary to validate them.
However, if refill is needed, refer to the appropri-
ate
ROADSTER SHOP MANUAL for the proper
procedure.
Fuel
1. Add fuel in the fuel reservoir.
rmo2008-001-016
FUEL RESERVOIR
Recommended Fuel
Use unleaded gasoline or oxygenated fuel con-
taining no more than 10% ethanol or methanol or
both. The gasoline used must have the following
minimum octane rating:
MINIMUM OCTANE RATING
North America 87 (R+M)/2)
Outside North America 92 RON
WARNING
Never top off the fuel tank before placing
the vehicle in a warm area. As temperature
increases, fuel expands and may overflow.
Fuel is flammable and explosive under cer-
tain conditions. Always wipe off any fuel or
oil spillage from the vehicle.
NOTICE Other fuel can degrade vehicle per-
formance and damage critical parts in the fuel
system and engine.
NOTICE Never mix oil with fuel these vehicles
are equipped with a 4-stroke engine.
14 / 37 2012-1 PREDELIVERY

FLUIDS
Clutch Fluid (SM5 Model)
RecommendedClutchFluid
Use DOT 4 brake fluid from a sealed container.
An opened container may be contaminated or may
have absorbed moisture from the air.
Clutch Fluid Level Verification
NOTE: The clutch fluid reservoir is located on the
left side of handlebar.
1. Park the vehicle on a firm, level surface.
2. Look inside the window on top of the reservoir
to see whether the fluid is visible.
NOTE: If necessary, use a flashlight or shake the
handlebars.
rmo2008-001-108_a
1. Clutch fluid reservoir window
3. If fluid is not visible, add recommended clutch
fluid.
Engine Coolant
WARNING
When opening the reservoir, the coolant can
be very hot and spray out if the engine is
hot. In order to avoid getting burned, check
coolant level when engine is cold.
Recommended Coolant
The cooling system must be filled with distilled
water and antifreeze solution (50% distilled water,
50% antifreeze).
For best performance, use BRP PREMIXED
COOLANT (P/N 219 700 362).
Coolant Level Verification
1. Park vehicle on a firm level surface.
2. Check coolant level on the right hand side.
3. Ensure that coolant is visible without exceeding
the MAX. level mark.
rmo2008-001-039_a
1. Coolant MAX. level mark
2. Coolant must be visible
4. If required, add recommended coolant until it
is visible in the reservoir without exceeding the
MAX. level mark. Use a funnel to avoid spillage.
Do not overfill.
Brake Fluid
WARNING
Avoidcontactofbrakefluidwithskinoreyes
because it may cause severe burns. In case
of contact with the skin, wash thoroughly. In
case of contact with the eyes, immediately
rinse with plenty of water for at least 10 min-
utes and then consult a doctor immediately.
NOTICE Do not overfill brake fluid reservoir.
Recommended Fluid
Use only DOT 4 brake fluid from a sealed con-
tainer. An opened container may be contaminated
or may have absorbed moisture from the air.
NOTICE To avoid serious damage to the brak-
ing system, do not use non-recommended flu-
ids. Brake fluid can damage plastic and painted
surface. Handle with care.
Brake Fluid Level Verification
1. Park vehicle on a firm level surface.
2. Remove reservoir caps.
PREDELIVERY 2012-1 15 / 37

FLUIDS
rmo2008-001-040_b
1. Brake fluid reservoir caps
3. Check brake fluid level in both reservoirs.
4. Ensure that fluid is above the MIN. mark.
rmo2008-001-082_a
TYPICAL
1. Brake fluid MAX. level mark
2. Brake fluid MIN. level mark
3. Operatingrange
5. If necessary, add recommended brake fluid.
6. Immediately wipe out spills if necessary.
7. Prior to installing brake fluid reservoir caps:
– Check that V slit is in good condition.
– Ensure diaphragm are properly positioned.
rbg2008-003-002_a
TYPICAL
1. V slit
vmr2008-033-062_a
TYPICAL
1. Correct position
2. Wrong position
8. Reinstall both reservoir caps.
9. Close seat and ensure it is fully latched.
Engine Oil
Recommended Engine Oil
NOTE: For SM5 models, the same oil lubricates
the engine, the gearbox and the clutch.
NOTE: For SE5 models, the same oil lubricates the
engine, the gearbox, the clutch and the HCM (hy-
draulic control module).
Use XPS 4-STROKE BLEND OIL (SUMMER GRADE)
(P/N 293 600 121).
If not available, use a 5W40 semi-synthetic (mini-
mum) or synthetic motorcycle oil meeting the re-
quirements for API service SL, SJ, SH or SG clas-
sification. Always check the API service label on
the oil container.
NOTICE To avoid damaging the clutch, do not
use a motor oil meeting the API service SM or
ILSAC GF-4 classification. Clutch slippage will
occur. Motorcycle oils designed for use with a
wet-clutch are the best alternative.
Vehicle Preparation for Engine Oil Level
Verification
1. Remove LH middle side panel using clips.
rmo2008-001-024_a
1. Middle side panel
16 / 37 2012-1 PREDELIVERY

FLUIDS
rmo2008-001-032_a
1. Middle side panel clips
2. Press down panel top edge with both hands
and pull out.
rmo2008-001-033_a
3. Remove middle side panel from vehicle by lift-
ing it.
Oil Level Verification Procedure
WARNING
Before starting vehicle ensure vehicle in a
well ventilated area or is outside. Smoke will
come from the engine for 10 minutes as the
anti corrosion coating on the exhaust system
and engine burns off.
NOTICE For an accurate oil level reading, it is
necessary to ride vehicle for 5–7 minutes to en-
sure that the engine is at its operating temper-
ature. If oil level is verified when vehicle is not
at operating temperature, oil level must be be-
tween lower and upper marks on dipstick.
NOTICE Never add oil in the engine if the ver-
ification is performed when the engine is cold.
1. With the engine already at normal operating
temperature, start engine and let it run for at
least 30 seconds.
NOTE: Running engine for at least 30 seconds al-
lows the suction oil pump to drain the oil from the
engine crankcase back into the oil tank. Not carry-
ing out this step could result in overfilling the en-
gine oil.
2. Stop engine.
3. Unscrew and remove oil dipstick.
rmo2008-001-017_a
1. Oil dipstick
4. Wipe off the dipstick.
5. Reinsert and completely screw in the dipstick
to assure an accurate reading.
6. Unscrew and remove dipstick again.
7. Check oil level on dipstick. It should be near or
equal to the upper mark.
rmr2008-011-102_a
1. Full
2. Add
3. Operating range
If Oil Level is at or Near Upper Mark:
– Properly insert and tighten dipstick.
– Install the LH middle side panel.
If Oil Level is Under Operating Range:
– Add a small amount of recommended oil.
– Repeat the previous steps until oil level reaches
the dipsticks upper (F) mark. Do not overfill.
– Properly insert and tighten dipstick.
– Install the LH middle side panel.
PREDELIVERY 2012-1 17 / 37

BODY PARTS INSTALLATION
Vehicle Parts Reinstallation
1. Install LH middle panel.
2. Insert the middle side panel tabs into the lower
side panel slots.
rmo2008-001-034_a
1. Lower side panel slot
2. Middle side panel tab
3. Press down panel top edge with both hands
and push in.
4. Ensure that lower tabs remain in slots while
pressing.
rmo2008-001-033_b
1. Press down top edge
2. Push top edge under top side panel edge
5. Secure panel by pushing and turning each clip
clockwise (1 turn).
rmo2008-001-035_a
NOTE: Clip is properly fixed when a small amount
of force is required while turning clip to its maxi-
mum rotation. Clip is not properly fixed when it is
loose while turning.
BODY PARTS
INSTALLATION
NOTICE Do not overtighten screws. Any de-
formation on the panel around the screw is an
indication that it is too tight. Be careful not to
damage the panels.
Front Panels
1. Install M6 panel nuts on front panels (included
in the PDI kit)
2. Install front panels on vehicle.
rbl2009-001-004_a
RH FRONT PANEL SHOWN
1. Front M6 panel nuts
3. Secure front panels. Use screw removed dur-
ing front panel removal.
rbl2008-003-100_a
CE MODEL SHOWN
1. Move side air deflector backward
2. Area that must be fit
3. Front panel screw
NOTE: On CE models,movesideairdeflector
backward for a best fit.
4. Install plastic rivets.
18 / 37 2012-1 PREDELIVERY

SETUP
rbl2008-003-100_d
FRONT PANELS PLASTIC RIVETS LOCATION
Upper Side Panels
1. Install plastic washers on M6 x 20 Torx screws
(included in the PDI kit).
2. Install upper side panels as the reverse of the
removal procedure.
LH Rear Panel
Ensure that LH rear panel is reinstalled on vehicle.
Service Cover
Install service cover on the front of vehicle (in-
cluded in front service compartment).
SETUP
Guidelines
All adjustments have already been performed
at factory. It is only necessary to validate them.
However, if readjustment is needed, refer to the
appropriate
ROADSTER SHOP MANUAL for the
proper procedure.
Brake Discs Cleaning
NOTICE A thin layer of anticorrosion treat-
ment is present on the brake disc and must be
removed before using the vehicle. Not con-
forming to this procedure may lead to a brake
chattering squeaking and brake pad replace-
ment would be necessary.
1. Clean rear brake disc using XPS BRAKES AND
PARTS CLEANER (P/N 219 701 705) and a clean
rag.
2. Apply parking brake.
3. Lift the front of vehicle.
4. Remove front wheels and clean brake discs us-
ing XPS BRAKES AND PARTS CLEANER (P/N 219
701 705) and a clean rag.
5. Reinstall front wheels on vehicle.
6. Ensure that the rotation direction shown by the
arrow is respected.
WARNING
The tires are only designed to rotate in one di-
rection. Do not switch the left and right front
wheels.
7. Tighten wheels lug nuts by hand.
8. Lower vehicle.
9. Torque wheels lug nuts.
WHEEL LUG NUT TIGHTENING TORQUE
105N•m (77lbf•ft)
10. Release parking brake.
11. Install wheel caps (located inside front storage
compartment).
Tires Pressure
WARNING
Low pressure may cause tire to deflate and
rotate on wheel. Overpressure may burst the
tire. Always follow recommended pressure.
NOTICE Always check pressure when tires are
cold before using the vehicle.
NOTE: Tire pressure changes with temperature
and altitude. Recheck pressure if one of these
conditions has changed (e.g., significant weather
change, driving in the mountains).
1. Inflate tires to the specified air pressure. Refer
to the following table.
COLD TIRE PRESSURE RECOMMENDATION
FRONT REAR
103 kPa (15 PSI) 193 kPa (28 PSI)
Drive Belt
NOTICE Always verify drive belt tension with
all parts at room temperature and the rear
wheel lifted of the ground.
1. Place vehicle on a level surface.
NOTE: The area must be protected against wind
and must have a very low background noise.
PREDELIVERY 2012-1 19 / 37

SETUP
2. Set transmission to NEUTRAL.
3. Lift rear of vehicle by the frame until rear wheel
is off the ground.
NOTICE Do not lift under rear shock absorber.
Always lift by the frame. Refer to illustration.
rmr2008-030-009
TYPICAL - LIFT BY THE FRAME
4. To check the drive belt tension use the BELT
TENSION METER (P/N 529 036 115).
529036115
5. Enter the following specifications to program
the meter.
MASS WIDTH SPAN
8.4 g/m 28.0 mm/R 1028 mm
rmr2008-031-002
SONIC TENSION METER DISPLAY
NOTE: Refer to the manufacturer's instructions to
set the informations into the device.
6. Turn rear wheel to align a wheel spoke with the
swing arm.
rmr2008-031-003
TYPICAL - SWING ARM ALIGNS WITH A SPOKE
7. Position the sensor behind the LH passenger
footrest and hold the sonic tension meter sen-
sor approximately 1 cm (1/2 in) from belt or
closer without touching the belt.
rbs2010-006-002
SPYDER GS/RS
8. Tap the belt to make the belt vibrate and note
the measurement.
9. Repeat step 8.
NOTE: The second value should be within ±25N. If
not, repeat measurements until tolerance is met.
rmr2008-031-004_a
TYPICAL – SPYDER RS SHOWN
1. Tap the belt
2. Sonic tension meter sensor
10. Repeat steps 6 to 9 for the 2 remaining wheel
spokes.
The average of the 3 obtained values (at the 3
spokes) must be within the following range:
20 / 37 2012-1 PREDELIVERY