Cap-Pack Sport CPS-5 Datasheet

Easy Installation Guide
For Models CPS-5 and CPS-6
1
2
35
Item
No.
Part Description Quantity
1 Nylon Cover 4
2 Reinforcement Washer 4
3 5/16 inch bolt 4
4 Rubber bumper 4
55/16 inch at washer 4
65/16 inch split lock washer 4
7 5/16 inch nut 4
Parts List
47
6
Use a forklift or other device to center and
raise the Cap-Pack®Sport in the cap until it
gently makes contact with the cap ceiling.
Determine the Cap-Pack®Sport
set back by measuring the vertical
distance from cap ceiling to the top of
cap door opening. (NOTE: If the door
hinge extends lower than cap door
opening, measure to the bottom of
the hinge instead. Be sure to measure
from the at part of cap ceiling, not a
sloping corner.) This measurement is
the needed setback from the outside
of the Cap-Pack®Sport handles to
the cap door opening. See examples
below.
Thank you for purchasing this Cap-Pack®Innovative Truck Storage product. Visit our website at https://www.cap-pack.com
/accessories.html for information on additional accessories.
Example 1
Flat portion of cap ceiling
Start (top) of Cap Door Opening
IMPORTANT
Cap-Pack® Sport set back distance
MUST be as far as
vertical measurement to cap door
opening from at part of cap ceiling.
Set back distance 5 ½ in.
Vertical Distance
to Door Opening
5 ½ in.
Cap-Pack® Sport handles
Set back distance
5 ½ in.
Set back distance
5 ½ in.
Flat portion of cap ceiling
Start (top) of Cap Door Opening
Example 2
Set back distance 7 in.
Cap-Pack® Sport handles
Vertical Distance
to Door Opening
7 in.
Set back distance
7 in.
Set back distance
7 in.
1
STEP
2
STEP
Measure vertical
distance from
cap ceiling
to door
opening
Set back is the measured distance
CAUTION: The Cap-Pack®Sport is rated for 100 lb. capacity
(evenly distributed weight).

Drill 3/8 inch holes in the cap ceiling at each of the 4 frame corner mounting slots. The slotted mounting holes on the frame allow for position adjustments
of the hole around other ceiling mounted accessories (ladder rack, etc.). Insert 5/16 inch bolt (Item No. 3) into a reinforcement washer (Item No. 2). Stretch
the nylon weather seal cover (Item No. 1) over the washer. Insert/drop the bolt into the drilled holes (4 locations) from the outside of the cap. Lower the lifting
device approx. 2 inches to insert the rubber bumpers (Item No. 4) onto the mounting bolts between the Cap Pack®Sport frame and the cap ceiling.
Rubber
Bumper
Fasten each corner of the Cap-Pack® Sport frame using 5/16 inch at washer (Item No. 5), 5/16 inch
split lock washer (Item No. 6), and 5/16 inch nut (Item No. 7). Tighten each corner until the rubber bumper
compresses slightly (about 1/4 inch).
072418
3
STEP
4
STEP Check the frame mounting hardware for tightness after 500 miles. Periodically check.
CAUTION: For better weight distribution, keep the tailgate in
the up position when lowering the Cap-Pack® Sport.