Cap-Pack Sport CPS-5 User manual

Easy Assembly Guide
Models CPS-5 and CPS-6
1
2
3
5
89
Tools
3/4 inch wrench
1/2 inch wrench
3/8 inch wrench
T-25 Torx Driver
Item
No.
Part Description Quantity
1 Drawer 1
2 Frame Rail (1 left, 1 right) 2
3 Cross Brace (1 front, 1 rear) 2
4 1/2 inch Stop Bolt 2
5 5/16 inch Nut 10
6 5/16 inch Split Lock Washer 10
7 Latch Guard Screw 6
8 Latch Guard Nut 2
9 Key 2
10 Divider 2
11 Divider Screw 8
12 Latch Guard (1 left, 1 right) 2
13 5/16 inch Bolt 2
Parts List
10
4
7
6
12
11
Lay out the frame rails (Item No. 2), and cross braces (Item No. 3). Note that the
notched end of the frame rail is attached to the front cross brace with the roller
bearings.
Bolt the cross braces to the frame rails with a 1/2 inch wrench using:
- 5/16 inch split lock washer (Item No. 6)
- 5/16 inch nut (Item No. 5)
- 5/16 inch bolt (Item No. 13)
In the front (photo A above), install on each side two sets of split lock washers and
nuts on the pems. Install the 5/16 inch bolt from the inside, split lock washer and nut
on the outside at the roller bearing corners. At two locations on the outside of each
rear corner (photo B), install two sets of split lock washers and nuts on the pems.
CAUTION: The Cap-Pack®Sport is rated for 100 lb. capacity (evenly distributed weight).
Roller
Bearing
Frame
Rails
Front Cross
Brace
1
STEP
2
STEP
Rear Cross
Brace
Roller
Bearing
Rear
Roller
Bearing
Thank you for purchasing this Cap-Pack®
Innovative Truck Storage product. Visit our website
at https://www.cap-pack.com/accessories.html for
information on additional accessories.
Front
13
AB

Position the drawer so that the drawer rollers slide inside the frame rails C channel. Slide the drawer into the frame rail. The latches will engage when the
frame is completely mounted.
Using a 3/4 inch wrench, install the 1/2 inch stop bolts (Item No. 4) on each of the frame
rails. Tighten the bolts all the way to the bolt shoulder. Turn the Cap-Pack®Sport over so
the drawer is rightside up.
Using the Torx driver and 3/8 inch wrench, install the provided screws (Item No. 7) and nuts (Item
No. 8), to secure the latch guards to the drawer. Note: The nut is installed on the outside of the
guard.
072018
3
STEP
4
STEP 5 STEP
Stop Bolt
(two locations)