Captain 273 4WD User manual

273 4WD
w w w . c a p t a i n t r a c t o r s . c o m
Pioneer of The Mini Tractor

OPERATOR MANUAL|CAPTAIN 273 4WD 1
Sr. NO.
DESCRIPTION
Page No.
1
Chapter 1 Tractor Identification
1.1
Engine Serial Number
7
1.2
Tractor Identification
8
1.3
Whole Vehicle Type Approval Number
9
1.4
Universal Symbols
10
2
Chapter 2 Introduction, warranty and safety notes
2.1
Introduction
11
2.2
Warranty Pre-delivery and Installation
12
2.3
Warranty Procedure
12
2.4
Parts Warning
13
2.5
If you Move
13
2.6
Service After Warranty
14
2.7
Safety
14
2.8
Safety alert symbols and terms
15
2.9
Safety Introduction
16
2.10
Safety A word to the operator
16
2.11
Safety : Danger, Warning and Caution
17
2.12
Safety Decals
17
2.13
Safety Follow a safety program
18
2.14
Safety-frame
19
2.15
Safety Prepare for safe operation
20
2.16
Know Your Equipment
21
2.17
Use all available protective devices
22
2.18
Clean the tractor
24
2.19
Protect the environment
24
INDEX

OPERATOR MANUAL|CAPTAIN 273 4WD 2
2.20
Only for North America
24
2.21
Safety Servicing The Tractor
25
2.22
Safety Starting
25
2.23
Follow safe operating practices
27
2.24
Watch out for others
27
2.25
Risk of overturning
29
2.26
To avoid side overturns
29
2.27
To avoid rear overturns
31
2.28
General operation hazards
32
2.29
Road transport
34
2.30
Road regulations
35
2.31
Battery
36
2.32
Risks driving from exposure to noise
36
2.33
Position of safety decals
38
3
Chapter 3 Instruments and controls
3.1
Instruments and Controls
42
3.2
Instrument panel warning light
43
3.3
RPM Meter
44
3.4
Engine Coolant Temperature Gauge
44
3.5
Fuel Level gauge
45
3.6
Dash Board
45
3.7
Seat
47
3.8
Tool Box
47
3.9
Under hood Muffler
48
4
Chapter 4 Operation
4.1
Operation
50
4.2
Engine
50
4.3
Cold Weather Starting
50
4.4
Running In
51

OPERATOR MANUAL|CAPTAIN 273 4WD 3
4.5
Starting the tractor
51
4.6
Accelerator Pedal
52
4.7
Stopping the Tractor
52
4.8
Turning off the engine
53
4.9
Opening the Bonnet
53
4.10
Clutch
53
4.11
Mechanical Gearbox Speed Range Lever
54
4.12
Shifting Knobs Speed Range Selector Lever
54
4.13
Gear Shift Lever
54
4.14
2WD/4WD Lever
55
4.15
PTO Lever
55
4.16
Ground speed table & PTO speed
56
4.17
Precautions when using the PTO
57
4.18
Use in Paddy Fields
58
4.19
Service Brake
58
4.20
Parking Brake
59
4.21
Parking Brake Release
59
4.22
Wheels & Tyres
59
4.23
Three point linkage
61
4.24
Adjustable top link
61
4.25
Adjustable RH lift Rod (2)
61
4.26
Mechanical adjustment
61
4.27
Lateral stabilizer (3)
61
4.28
To adjust the stabilizer
62
4.29
Lower Link (4)
62
4.30
Hitching implements
62
4.31
Unhitching Implements
63
4.32
Mechanically controlled power lift
64
4.33
Position Lever
64

OPERATOR MANUAL|CAPTAIN 273 4WD 4
4.34
Draft Lever
64
4.35
Top link of Mechanical power lift
65
4.36
Safety Structure
65
4.37
How to drive the tractor
67
4.38
How to Safely drive the tractor
67
4.39
Tractor Transport
67
5
Chapter 5 Maintenance
5.1
Routine maintenance table
69
5.2
Lubrication and maintenance
73
5.3
Sealed Units
73
5.4
Running in
73
5.5
After the first 50 hours
74
5.6
How to prevent Pollution
74
5.7
Serving Intervals
74
5.8
Miscellaneous Inspections
75
5.9
Fuel Injection Pump
75
5.10
Keep the Environment Clean
75
5.11
Engine Cooling System
75
5.12
Radiator
75
5.13
Lubrication
75
5.14
Indicator Lights
76
5.15
Fuel Tank Filling
76
5.16
Fuel Requisites
76
5.17
Fueling
76
5.18
Fuel Storage
77
5.19
Accessing for Inspection and Maintenance
77
5.20
How to open the bonnet
78
5.21
Variable Maintenance
78
5.22
Operation 1
78

OPERATOR MANUAL|CAPTAIN 273 4WD 5
5.23
Operation 2
79
5.24
Operation 3
80
5.25
Operation 4
81
5.26
Operation 5
82
5.27
Operation 6
82
5.28
Operation 7
82
5.29
Operation 8
84
5.30
Operation 9
84
5.31
Operation 10
85
5.32
Operation 11
87
5.33
Operation 12
87
5.34
Operation 13
88
5.35
Operation 14
89
5.36
Operation 15
89
5.37
Operation 16
89
5.38
Operation 17
90
5.39
Operation 18
91
5.40
Operation 19
92
5.41
Operation 20
92
5.42
Operation 21
93
5.43
Operation 22
94
5.44
Operation 23
95
5.45
Fuses
97
5.46
7 pole power socket for trailer
98
5.47
Long idle period
99
5.48
Wiring Circuit Diagram
100
5.49
Greasing point available on The Tractor
101
6
Chapter 6 Technical Specifications
6.1
Technical Specifications
103

OPERATOR MANUAL|CAPTAIN 273 4WD 6
6.2
Engine & other Technical Specifications
104
6.3
Transmissions
105
6.4
Hydraulic system &circuit Diagram
106
6.5
Three-point linkage
107
6.6
Electrical system
107
6.7
Alternator
107
6.8
Starter Motor
107
6.9
Lights
107
6.10
Fuses
107
6.11
Seat
107
6.12
Power Steering system &circuit Diagram
108
6.13
Lubricant and fuel
109
6.14
Free service coupon(1,2,3,4,5,)
110
6.15
Check point (1,2,3,4,5,)
111

OPERATOR MANUAL|CAPTAIN 273 4WD 7
1. Engine Serial Number on Engine Top Side
XXXX
XXX
Chapter -1
Tractor Identification
Fig 1.1

OPERATOR MANUAL|CAPTAIN 273 4WD 8
1.1 Tractor Identification
Your tractor is identified by a serial number, whose engine No. is pasting on engine top (fig. 1.1).
Data plate is fixed on the right side of fender & which chassis number mentioned right on main
chassis of front.
Always state the chassis and engine serial number to ensure prompt and efficient service when
ordering spare parts or when asking for technical explanations or other information.
Engine serial number (Fig.1-1)
Tractor Model/Engine No. /Chassis No. (Fig.1-2)
Owner ...................................................................
Address of dealer ..............................................
Delivery date ....................................................
Warranty expiry date......................................
NOTE: Look after this Operation and maintenance Manual carefully and consult it whenever in
doubt. This publication has been written in compliance with International Standard ISO 3600

OPERATOR MANUAL|CAPTAIN 273 4WD 9
'Guide for information, contents and presentation of operation and maintenance manuals
supplied with tractors and machinery for agricultural and forestry use.
1.2 Whole Vehicle type Approval Number ……………………
Fig.1-2

OPERATOR MANUAL|CAPTAIN 273 4WD 10
1.3 Universal Symbols
As a guide to the operation of your, various universal symbols have been utilized on
the instruments and controls. The symbols are shown below with an indication of their
Meaning.

OPERATOR MANUAL|CAPTAIN 273 4WD 11
2.1 INTRODUCTION
NOTE:This book is published for worldwide distribution, and availability of equipment shown
either as basic or accessory may vary according to the territory in which the tractor is to be
operated. Full details of equipment available in your area can be obtained from your Dealer.
The purpose of this book is to enable the owner and driver to operate the tractor in a safe manner.
Providing that the instructions are followed carefully, the tractor will give years of service in our
tradition.
The installation of the product by the Dealer gives the opportunity to ensure that the operating
and maintenance instructions are understood. Always consult your Dealer if do not understand
any part of this book. It is important that these instructions are understood and observed. Daily
maintenance should become a routine, and a record of hours in service should be kept.
When new parts are required it is important that only genuine service parts are used. Our
Authorized Dealers supply genuine parts and can give advice regarding their fitment and use.
Extensive damage may occur as a result of the fitment of parts of inferior quality, Customers are
advised to buy their service parts only from an authorized Dealer.
Owing to wide variations in operating conditions, it is impossible for the Company to make
comprehensive or definitive statements in its publications regarding performance or methods of
use of its machines, or to accept liability for any loss or damage which may result from these
statements, or from any errors or omissions. If the tractor is to be used for abnormal conditions
which may be detrimental (e.g. deep water or paddy fields) consult your Dealer for special
instructions, or the warranty may be invalidated.
These tractors are designed solely for use in customary agricultural operations (intended use).
Chapter -2
INTRODUCTION,WARRANTY & SAFETY NOTES

OPERATOR MANUAL|CAPTAIN 273 4WD 12
Use in any other way is considered as contrary to the intended use. The tractor manufacturer
accepts no liability for any damage or injury resulting from misuse and these risks must be borne
solely by the user Compliance with, and strict adherence to, the conditions of operation, service
and repair as specified by the manufacturer also constitute essential elements for the intended
use. These tractors should be operated, serviced and repaired only by persons familiar with all their
particular characteristics and who are acquainted with the relevant safety rules (accident
prevention). Customers are strongly advised to use an official authorized Dealer in connection with
any service problems and adjustment that may occur.
2.2 WARRANTY, PRE-DELIVERY and INSTALLATION
Warranty period of captain tractor shall valid up to 1.5 year or 1000 hours whichever is earlier from
the date of purchases.
The Company, when selling new goods to their Dealers, gives a warranty which, subject to certain
conditions, guarantees that the goods are free from defects in material and workmanship. Since
this book is published for worldwide circulation, it is impossible to detail the exact terms and
conditions of warranty that apply to a retail customer in any particular country. Purchasers of new
equipment should request full details from their supplying Dealer. In accordance with the Company
policy of continuous improvement to its machines, alterations in the specifications of machines
may be made at any time without notice. The Company accepts no responsibility for discrepancies
which may occur between the specifications of its machines and the descriptions there of
contained in its publications. A dealer is required to carry out certain activities when supplying a
new tractor. These consist of a full pre-delivery inspection to ensure that the tractor supplied is
ready for immediate use, and full instruction in the basic principles of operation and maintenance
of the tractor. These instructions will cover instruments and controls, routine maintenance and
safety precautions. All persons who will be concerned with the operation and maintenance of the
machine should be present for these instructions. NOTE: The tractor manufacturer will not
accept responsibility for any claim resulting from the fitment of non-approved parts or
attachments, or unauthorized modification or alteration.

OPERATOR MANUAL|CAPTAIN 273 4WD 13
2.3 WARRANTY PROCEDURE
Correct installation, coupled with regular maintenance, will do much to prevent breakdowns. If,
however, operating trouble is experienced during the warranty period, the following procedure
must be adopted:-
Immediately notify the Dealer from whom you purchased the tractor, quoting the Model and Serial
Number. It is most important that there should be no delay, and you should realize that, even
where the original failure is covered by warranty .if the failure is not repaired immediately, warranty
cover may not apply Provide your Dealer with as much background information as you can. It will
help him to know how many hours service has been achieved, the type of work on which you are
engaged and the symptoms of the trouble.
It should be noted that normal maintenance services such as tuning, brake/clutch adjustments,
and the supply of materials used to service the tractor (oil, filters, fuel and antifreeze) are not
covered by terms of the warranty.
2.4 PARTS WARNING
The fitment of non-genuine parts may result in a part of substandard quality being used. The
tractor manufacturer will not take the responsibility for any loss, damage or liability resulting from
the fitment of such parts, and, if fitted during the normal warranty period the manufacturer's
guarantee may be invalidated.
2.5 IF YOU MOVE
Only the official dealer from whom you purchase the tractor is responsible for the protection
afforded by your warranty and, where possible, you should always take the tractor to him for repair.
If, however. you move to another area or if your tractor should be working temporarily at some
distance from the Dealer from whom it was purchased, you are recommended to obtain from the
original Dealer the name and address of the Dealer nearest to your new location and to ask for
arrangements to be made for outstanding service warranty commitments to be transferred to the
latter. If you have left the area in which the original Dealer operates and have not made
arrangements with your new Dealer, the latter will readily provide assistance in emergency but you
will be charged at normal rates for any work undertaken unless:
a. You make it clear that the warranty has not expired and
b. You give the repairing Dealer the opportunity to make suitable arrangements with the
retailing Dealer.

OPERATOR MANUAL|CAPTAIN 273 4WD 14
2.6 SERVICE AFTER WARRANTY
During the warranty period, you should have all your repairs and maintenance performed by your
dealer. This ensures that a detailed check is kept on the progress and performance of your new
tractor.
In order to obtain the best results from your tractor it is important that regular maintenance and
service checks continue after the warranty period has expired. Make use of your local Dealer for
all major tractor services; a trained engineer will spot any problems between the service and the
next.
The mechanics are regularly trained and updated on the product, servicing techniques and the
use of modern service tools and diagnostic equipment. They receive regular Service Bulletins;
have all Workshop Manuals and other such technical information to ensure that the repair or
service is to the standard required.
2.7SAFETY
The safety of operator is one of the main concerns in designing and developing a new tractor.
Designers build in as many safety features as possible. However, every year many accidents occur
which could have been avoided by a few seconds thought and a more careful approach to
handling farm machinery and implements.

OPERATOR MANUAL|CAPTAIN 273 4WD 15
2.8 SAFETY ALERT SYMBOLS AND TERMS
This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
The safety alert symbol identifies important safety messages on machines, safety signs, in manuals or elsewhere.
When you see this symbol, be alert to the possibility of personal injury or death.
Why is SAFETY important to you? *ACCIDENT DISABLE and KILL* * ACCIDENTS are COSTLY * *
ACCIDENTS can be AVOIDED* SAFETY: TRACTOR and IMPLEMENT
•The tractor is a source of power: Both mechanical and hydraulic.
•On its own, the tractor is of little practical value. Only when used in conjunction with an implement
or other attachment does it become a working unit.
•This instruction book is compiled to cover those safe working practices that are associated with
the base tractor operation.
•It does not cover all operation and safety instructions relevant to all known implements and
attachments that may be fitted at the time of tractor delivery or at some future date.
•It is essential that operators use and understand the relevant instruction manual of such
implements and attachments.

OPERATOR MANUAL|CAPTAIN 273 4WD 16
2.9 SAFETY: INTRODUCTION
This safety section of your Operator Instruction book is intended to point out some of the basic
safety situations which may be encountered during the normal operation and maintenance of your
PLATFORM, and to suggest possible ways of dealing with these situations. This section is NOT a
replacement for other safety practices featured in other sections of this book Additional precautions
may be necessary depending on attachments used and conditions at the work site or in the service
area. The tractor manufacturer has no direct control over tractor application, operation, inspection,
lubrication or maintenance. Therefore it is YOUR responsibility to use good safety practices in these
areas.
2.10 SAFETY: A WORD TO THE OPERATOR
It is YOUR responsibility to read and understand the safety section in this manual before operating
your tractor. You must follow these safety instructions that take you step by step through your
working day
In reading this section, you will note that illustrations have been used to highlight certain situations.
Each illustration is numbered and the same number appears in the text in parenthesis. This number
is placed at the end of the written text that refers to the illustration and is made up of two digits,
separated by a hyphen: the first digit designates the chapter, the second one of the figure number
in that chapter (e.g.Fig.2-30 of chapter 2). Remember that YOU are the key to safety. Good safety
practices not only protect you, but also the people around you. Study the features in this manual
and make them a working part of your safety program. Keep in mind that this safety section is
written only for this type of machine. Practice all other usual and customary safe working

OPERATOR MANUAL|CAPTAIN 273 4WD 17
precautions, and above all remember are the key to SAFETY IS YOUR RESPONSIBILITY. YOU CAN
PREVENT SERIOUS INJURY.
2.11 SAFETY: DANGER, WARNING and CAUTION
Whenever you see the words and symbols shown below, used in this book and on decals,
you must take note of their instructions as they relate to personal safety.
DANGER: The symbol and the word DANGER indicates an
imminently hazardous situation, which, if not avoided, will
result in DEATH OR VERY SERIOUS INJURY.
WARNING:The symbol and the word WARNING indicate a
potentially hazardous situation. If the instructions or
"procedures are not correctly followed it could result in
DEATH OR SERIOUS INJURY.
CAUTION: The symbol and the word CAUTION indicate a
"potentially hazardous situation, which, if not avoided,
may result in MINOR INJURY.
IMPORTANT: The word IMPORTANT is used to identify special instructions or procedures which,
if not strictly observed, could result in damage to, or destruction of the machine, process or its
surroundings.
NOTE: The word NOTE is used to indicate point of particular interest for more efficient and
convenient repair or operation.
2.12 SAFETY: DECALS
WARNING: DO NOT remove or obscure DANGER, WARNING, CAUTION or Instruction decals.

OPERATOR MANUAL|CAPTAIN 273 4WD 18
Replace any DANGER, WARNING, CAUTION or Instruction Decals that are not readable or are missing.
Replacement decals are available from your Dealer in the event of loss or damage. The actual location
of these safety Decals is illustration at the end of this section.
If a used tractor has been purchased, refer to the illustration at the end of this section to ensure that all
the safety WARNING decals are in the correct position and are readable.
2.13 SAFETY: FOLLOW A SAFETY PROGRAM
For safe operation:
For safe operation of an agricultural tractor, you must be a qualified and authorized operator. To be
qualified you must understand the written instructions supplied in this Operator Instruction Book, have
training, and know the safety rules and regulations for the job.
Some regulations specify, for example, that no one under the age of 18 years (according to European
Rules) may operate power machinery. This includes tractor, it is your responsibility to know what these
regulations are, and obey them, in the operating area of situation.
These will include, but are not limited to, the following instructions for safe tractor operations:
WARNING: An operator should not use alcohol or drugs which can change his/her
alertness or co-ordination. An operator on prescription or 'over the counter' drugs needs
medical advice on whether or not he or she can properly operate machines.
Observe the following precautions:
•NEVER allow children or unqualified persons to operate your tractor. Keep others away from your
area of work.
•Securely fasten your seat belt when the tractor has a safety frame in the upright position.
•Where possible, avoid operating the tractor near ditches, embankments and holes. Reduce speed
when turning, crossing slopes, and on rough, slippery, or muddy surfaces.
•Stay off slopes too steep for safe operation.
•Watch where you are going, especially at row ends, on roads, and around trees.

OPERATOR MANUAL|CAPTAIN 273 4WD 19
•DO NOT permit others to ride on the tractor or the implement unless an approved passenger seat is
fitted.
•Hitch only to the drawbar and recommended hitch points, and never above the center line of the
rear axle.
•Operate the tractor smoothly - no jerky turns, starts or stops, when the tractor is stopped, apply the
parking brakes securely.
•Never modify or remove any part of the equipment and never use attachments unless they are
properly matched to your tractor.
2.14 SAFETY FRAME
A Safety Structure and seat belt is fitted as standard equipment to the platform tractor at the time of
factory assembly. If the safety frame was deleted by the original purchaser or has been removed, it is
recommended that you equip your tractor with a Safety Structure and a seat belt. Safety frames are
effective in reducing injuries during overturn accidents. A tractor overturning without safety frame can
result in serious injury or death (fig.2-1) Depending on laws in force in the various markets, a seat may
be installed. Always raise the safety frame before may be installed. Always raise the safety frame before
fastening the seat belt.
If a fold-down safety frame is installed. DO NOT wear a seat belt when the safety frame is in folded down
position. NEVER keep the safety frame in the folded down position when working with the tractor.
Operation:
Before using the tractor ensure that the safety frame is not damaged, that it is securely fastened to the
tractor, and, if a hinged section is fitted, that it is in the raised position and secured.
If the safety frame has been removed from the tractor, or folded down for a specific operation, it must
be refitted or erected immediately using the proper hardware and applying the recommended torque
value.
DO NOT ATTACH chains, ropes or cables to the safety frame for pulling purposes; this will cause the
tractor to tip backwards. Always pull from the tractor drawbar.
If a seat belt is installed, always wear your seat belt-adjusted snugly except when operating with a folded
down safety frame or if the safety frame has been removed (Fig. 2-2)