Captain 283 4WD 8G User manual

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OPERATORMANUAL|8G 1
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OWNERSHIP AND TRACTORS DETAILS
OWNER’S
NAME &
ADDRESS
Model : Delivery Date :
Chassis No. : Bill No. / Date :
Engine No. : Alternator Make / Sr. No. :
Battery Make / Sr. No. : Starter Motor Make / Sr. No. :
FIP Sr. No. : Hydraulic Pump Make / Sr. No. :
Tyre Make Size Sr. No.
Front (Left)
Front (Right)
Rear (Left)
Rear (Right)
I have understood all the terms & conditions of the maintenance of the tractor, terms of warranty,
systems, scheduled services & understood operation of tractor in the field and other operations.
Received a new defect free tractor Chassis No. ……………………………………………………………
Engine No. ................................................................................... & fully satisfied with the transaction.
OWNER’S SIGNATURE DEALER STAMP & SIGNATURE
PH. NO. .................................... DATE: ……........................
) IMPORTANT INFORMATION TO CUSTOMER: For any assistance with regard to our product,
please contact our authorized dealer or authorized service center.
DEALER COPY

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OPERATORMANUAL|8G 2
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OWNERSHIP AND TRACTORS DETAILS
OWNER’S
NAME &
ADDRESS
Model : Delivery Date :
Chassis No. : Bill No. / Date :
Engine No. : Alternator Make / Sr. No. :
Battery Make / Sr. No. : Starter Motor Make / Sr. No. :
FIP Sr. No. : Hydraulic Pump Make / Sr. No. :
Tyre Make Size Sr. No.
Front (Left)
Front (Right)
Rear (Left)
Rear (Right)
I have understood all the terms & conditions of the maintenance of the tractor, terms of warranty,
systems, scheduled services & understood operation of tractor in the field and other operations.
Received a new defect free tractor Chassis No. ……………………………………………………………
Engine No. ................................................................................... & fully satisfied with the transaction.
OWNER’S SIGNATURE DEALER STAMP & SIGNATURE
PH. NO . .................................. DATE: .............................
) IMPORTANT INFORMATION TO CUSTOMER: For any assistance with regard to our product,
please contact our authorized dealer or authorized service center.
CUSTOMER COPY

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OPERATORMANUAL|8G 3
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PREFACE
Dear Customer,
We welcome you with great pleasure for joining CAPTAIN family and thanks for faith and trust
you have placed in the careful selection of your tractor.
We are sure that our dealer must have taken good care while delivering tractor up to your
satisfaction.
Before using tractor, it is recommended to read this manual thoroughly. Any person who uses
the tractor should be also advised to read these instructions.
Daily and routine maintenance operations can be easily performed with the use of this manual.
To get trouble free and best performance from your tractor. Please ensure for periodic
maintenance as per recommended schedule in the owner's manual at authorized dealership.
Use only genuine spare parts from dealer/stockiest for reliable and durable performance.
Information provided in this operator manual is accurate at the time of printing. Improvements
and modifications are a continuous process at Captain Tractors Pvt. Ltd. therefore CTPL
reserves the right for modification at any time without prior notice.
For any help/support feel free to call our dealership with the tractor details like Engine number
and Chassis number.
We wish you prosperity and growth.
Head Office / Plant:
Captain Tractors Pvt. Ltd.
Padavala Road, Veraval (Shapar) Taluka: Kotda Sangani,
Dist. Rajkot (Gujarat) Phone: [phone]. E-mail: [email protected]
E-mail: Spare Division: [email protected]; Website: www.captaintractors.com
Registered Office:
106, Royal Complex, Dhebar Road, Rajkot - 360 002.
Telefax: 0281 - 2228216, 2240501

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OPERATORMANUAL|8G 4
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CONTENTS
CHAPTER 1: TRACTOR IDENTIFICATION
Chassis Serial Number………………………………………………………………………………………………. 10
Engine Serial Number……………………………………………………………………………………………….. 10
Statutory Plate………………………………………………………………………………………………………… 10
CHAPTER 2: INTRODUCTION, WARRANTY & SAFETY NOTES
Introduction………………………………………………………………………………………………………….... 12
Warranty Policy………………………………………………………………………………………………………. 13
Safety Notes………………………………………………………………………………………………………….. 15
CHAPTER 3: INSTRUMENTS & CONTROLS
Universal Symbols……………………………………………………………………………………………………. 25
Controls………………………………………………………………………………………………………………... 25
Instrument Panel……………………………………………………………………………………………………… 26
Hour Cum RPM Meter……………………………………………………………………………………………..... 27
Battery Charging Indicator…………………………………………………………………………………………... 27
Oil Pressure Warning Light…………………………………………………………………………………………. 27
Water Temp. Gauge…………………………………………………………………………………………………. 27
Fuel Gauge……………………………………………………………………………………………………………. 28
Left Turn Indicator Light……………………………………………………………………………………………… 28
Right Turn Indicator Light…………………………………………………………………………………………… 28
Dashboard Controls………………………………………………………………………………………………….. 28
Fuse Box………………………………………………………………………………………………………………. 30
Lights…………………………………………………………………………………………………………………... 30
Plough Lamp………………………………………………………………………………………………………….. 30
Driver’s Seat…………………………………………………………………………………………………………... 30
Registration Plate…………………………………………………………………………………………………….. 31
Seven Pin Socket…………………………………………………………………………………………………….. 31
Tool Box……………………………………………………………………………………………………………….. 31
CHAPTER 4: OPERATION
Boarding & Leaving The Tractor……………………………………………………………………………………. 33
Engine…………………………………………………………………………………………………………………. 33
Under Hood Muffler…………………………………………………………………………………………………... 34
Opening The Bonnet………………………………………………………………………………………………... 34
Accelerator Pedal…………………………………………………………………………………………………….. 34

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OPERATORMANUAL|8G 5
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Clutch Pedal…………………………………………………………………………………………………………... 34
Lever (2WD/4WD) …………………………………………………………………………………………………… 35
Hand Throttle Lever………………………………………………………………………………………………….. 35
Gear Shifter Lever……………………………………………………………………………………………………. 35
Power Take Off (PTO) ………………………………………………………………………………………………. 35
Using Implements with PTO Drive Shafts…………………………………………………………………………. 36
Hydraulic Coupling Devices…………………………………………………………………………………………. 37
Power Steering……………………………………………………………………………………………………….. 37
Transport Lock……………………………………………………………………………………………………….. 38
Hi-Mid Low Lever…………………………………………………………………………………………………… 38
Differential Lock Pedal………………………………………………………………………………………………. 38
Service Brakes………………………………………………………………………………………………………... 38
Parking Brake…………………………………………………………………………………………………………. 39
Ground Speed Chart…………………………………………………………………………………………………. 39
Wheels and Tyre……………………………………………………………………………………………………… 39
Hydraulic………………………………………………………………………………………………………………. 41
Three Point Linkage………………………………………………………………………………………………….. 41
CHAPTER 5: MAINTENANCE
Maintenance Schedule………………………………………………………………………………………………. 44
Fuel Tank Filling……………………………………………………………………………………………………… 45
Fuel Requisites……………………………………………………………………………………………………….. 45
Fueling…………………………………………………………………………………………………………………. 46
Fuel Storage…………………………………………………………………………………………………………... 46
Checking Engine Oil Level…………………………………………………………………………………………... 46
Replacement of Oil Filter and Engine Oil………………………………………………………………………….. 46
Replacement of Fuel Filter…………………………………………………………………………………………... 47
Radiator…………………………………………………………………………………………….……………….…. 48
Radiator Draining and Flushing…………………………………………………………………………………….. 48
Radiator Fins Cleaning………………………………………………………………………………………………. 48
Radiator Cap………………………………………………………………………………………………………….. 49
Inspection of Hoses………………………………………………………………………………………………….. 49
Air Cleaner (Dry Type) ………………………………………………………………………………………………. 49
Clutch Pedal: Free Play Adjustment……………………………………………………………………………….. 50
Foot Brake Pedals: Free Play Adjustment………………………………………………………………………… 50
Steering Cylinder Knuckle Joints…………………………………………………………………………………… 50
Oil Changes in 4WD Front Axle…………………………………………………………………………………….. 51

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OPERATORMANUAL|8G 6
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Oil Changes in Transmission, Rear Final Drives and Power Lift………………………………………………... 51
Recommended Oil Grade & application Range…………………………………………………………………… 51
Replace Hydraulic suction filter …………………………………………………………………………………… 52
General Maintenance of Electrical System………………………………………………………………………... 52
Battery and Its Maintenance………………………………………………………………………………………… 52
Starter Motor………………………………………………………………………………………………………….. 54
Alternator……………………………………………………………………………………………………………… 54
V-belt Checking and Adjustment…………………………………………………………………………………… 54
Fuses in Fuse Box…………………………………………………………………………………………………… 55
Long Idle Period……………………………………………………………………………………………………… 55
Greasing Points………………………………………………………………………………………………………. 56
Jack Up the Tractor - Lifting Points………………………………………………………………………………… 57
Oil and Lubrication Chart……………………………………………………………………………………………. 57
CHAPTER 6: TECHNICAL SPECIFICATIONS
Technical Specifications……………………………………………………………………………………………... 59
CHAPTER 7: DO’S AND DON'TS
Do’s and Don’ts………………………………………………………………………………………………………. 62
CHAPTER 8: TROUBLESHOOTING
Troubleshooting………………………………………………………………………………………………………. 67
CHAPTER 9: INSTALLATION CERTIFICATE & SERVICE RECORD
Service Coupon………………………………………………………………………………………………………. 71

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OPERATORMANUAL|8G 7
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CHAPTER: 1
TRACTOR IDENTIFICATION

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OPERATORMANUAL|8G 8
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Chassis Serial Number
The chassis and/or engine serial numbers are used to register
the vehicles. They are also used to assist your dealer when
ordering or referring to special service Information. Whenever
you have occasion to consult your dealer, remember to identify
your vehicle with this number. Chassis number is punched on
right hand side of the front axle bracket. Should you find the
number difficult to read, you will also find it on the statutory
plate.
Engine Serial Number
The engine serial number is stamped on the upper side of the
fuel injection pump installation part located in the right side of
cylinder block.
For easy and quick reference, engine serial number is also
mentioned on the information sticker which is pasted on valve
cover of the engine as shown in Fig.
Statutory Plate
Statutory plate is riveting on right hand side of the support front
axle.

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OPERATORMANUAL|8G 9
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CHAPTER: 2
INTRODUCTION, WARRANTY &
SAFETY
Introduction