CARBIS TCG-2500 User manual

REVISED 08/13/2020 TCG-2500-OSP-M © SAM CARBIS SOLUTIONS GROUP, LLC, 2020, WITH ALL RIGHTS RESERVED PAGE 1
INSTRUCTION MANUAL
FOR
MANUALLY OPERATED
TCG-2500 GANGWAY
WITH SAF-T CAGE

REVISED 08/13/2020 TCG-2500-OSP-M © SAM CARBIS SOLUTIONS GROUP, LLC, 2020, WITH ALL RIGHTS RESERVED PAGE 2
TABLE OF CONTENTS
Section 1) ….…………………………………………….…………………………………………………………………. INTRODUCTION
Section 2).…………………...……………………………………………………………………………….....PRODUCT DESCRIPTION
Section 3) ………………………………………………………………………………………………………………..SAFETY LANGUAGE
Section 4) …………………………….……………………………………………………………………………………………. OPERATION
Section 5) ………………………………….……….……………………………………………………….…………TROUBLESHOOTING
Section 6) ……………………………….…………..….……………………………………………………………………. MAINTENANCE
Section 7) ……………………………….….……...………………………………………………………. INSTALLATION AND SETUP
Section 8) …..….……………….….…...……..….…………………….……………SPECIFICATION SHEETS AND DRAWINGS

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1) INTRODUCTION
a) PLEASE READ THIS FIRST PRIOR TO INSTALLATION OR OPERATION
i) On behalf of Sam Carbis Solutions Group LLC., thank you for your purchase of our safety equipment. It is our
pleasure helping you with all your fall protection and product handling needs. We value our customer
relationships and to ensure you get the most out of your equipment, our experienced support team is
available for you to contact throughout your equipment service life. While this manual fully covers our
product, if you should you have any questions or concerns please contact us at 1-800-948-7750 or 1-843-
669-6668 for international customers.
ii) Please carefully read this Installation, Operation, and Maintenance Manual as it is an integral part
of your purchased Carbis equipment. It is the Owner’s responsibility ensuring all personnel who operate
and or maintain the Carbis equipment first receive comprehensive training. It is also the Owner’s
responsibility ensuring appropriately documented maintenance and inspection activities are, including any
abnormal operating condition and its associated root cause evaluation, followed by corrective actions
implemented to eliminate recurrence. Any identified abnormal operating conditions should be cause for
discontinuing use until contacting Sam Carbis Solutions LLC for further assistance.
iii) With aging of equipment and associated service life-limiting variables, such as corrosion, fatigue, wear,
etc., remedy these discrepancies as soon as possible during periodic maintenance to preclude operational
failure.
iv) This manual provides guidance to operating and maintenance personnel in the matter of safe
operation and recommended practices. However, it is not, and cannot be, a substitute for well-trained
personnel. Great reliance must be placed upon the knowledge, background, and experience of the
operating and or maintenance personnel with this manual serving as a guide. Willfully or inadvertently
disregarding the information contained in this equipment manual automatically voids the warranty.
v) This product was inspected prior to shipment and meets Carbis’ Quality Control Standards. It is important
to completely review the information contained in this manual before operating the unit including the
following:
1) Upon delivery, inspect the equipment for shipping damage or any loose or missing hardware. All
factory installed fastening hardware has been tightened prior to shipment. If loosening any fastening
hardware whether factory or field installed, re-tightened accordingly before use.
vi) It is imperative operating and maintenance personnel prior to using the equipment become familiar with
the safety information contained in section 3) SAFETY LANGUAGE.
vii) Visually inspect all safety placards, signs, and decals for serviceability, visibility, and legibility. Operating
personnel must be familiar with the contents of such placards, signs, and decals. See Section 3) b) for
SAFETY LABEL DESCRIPTIONS for the description of all safety label and signs that appear on the equipment

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described in this manual.
viii) U.S. Patents 6,814,522; 8,479,884; 8,813,912, 9,567,759; 8,745,799; 9,546,458; 8,656,556; and other patents
pending protect the equipment shown in this manual.
b) VEHICLE POSITIONING
i) Carbis designs gangways in a variety of styles, sizes, and materials accommodating specific customer-
requirements in applications including varying heights and types of vehicles. Subsequently, with each
gangway, Carbis provides customer-approved Engineering Drawings and or scope data documenting key
dimensional relationships between customer supplied vehicle information and the accessing gangway
including safety cages as applicable. Prior to operational use refer to the specific customer approved Carbis
equipment Final Drawings for familiarization with vehicle dimensional relationships in determining required
for proper vehicle positioning.
ii) Incorrect gangway positioning on top of the vehicle can cause a dangerous condition leading
to a potential for damage, serious injury or death. The access equipment when extended protrudes into
the standard vehicle clearance envelope. Always leave the gangway in the full upright stored position
until the intended underneath positioned vehicle comes to a complete stop and given proper permission
to access. Always leave the gangway stored when not in use to prevent damage from traversing vehicles.
Keep hands away from moving areas.
iii) RAIL CAR POSITIONING
With a railcar centerline considered as a fixed constant relationship with Carbis equipment, correct
gangway positioning r e qu i r e s c o r re c t operator input. Carbis’ standard gangways r eq uir e the rail
car spotted with the r a il c a r access area centered on the gangway. With Carbis’ pivoting or tracking
gangways, the rail car access area requires spotting within the gangway pivoting range of 10 degrees each
side of center. See FIGURE 1-1 below for proper vehicle positioning with Carbis’gangways. Tracking
gangways allow gangway positioning along the length of the truck.
iv) DEVIATIONS
Unexpected vehicle configuration deviations can cause a hazard even when proper positioning has taken
place. Training for hazard recognition by all operators is required for fall protection equipment (Ref: OSHA
1910.30).

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2) PRODUCT DESCRIPTION:
MANUALLY OPERATED TCG-2500 GANGWAY WITH SAF-T CAGE
SEE PROJECT-SPECIFIC DRAWINGS, FIGURES WITHIN THIS SECTION,
AND SECTION 8) SPECIFICATION SHEETS AND DRAWINGS
Only the person performing the work can operate Carbis equipment. No other personnel are
authorized to operate at any time. Failure to adhere to this caution may cause a person to fall risking injury
or damage to equipment. All other personnel should maintain a 10-foot/3-meter clearance while Carbis
Equipment is in motion.
Do not operate Carbis Equipment for any other purpose other than its intended design. Do
not modify Carbis equipment to perform beyond its factory settings. Failure to do so could cause a
malfunction possibly damaging equipment and causing injury. Contact Carbis for service.
a) MECHANICAL EQUIPMENT (SEE FIGURE 2-1.)
i) GANGWAY
The TCG-2500 Series Gangway is a manually operated, spring-assisted, articulating gangway with a foot lock
(if installed) for storage, and an adjustable platform extension providing safe access to the tops of various
types liquid rail cars of varying heights for operators to safely perform the work required on the vehicles.
1) A galvanized steel base tread that is either fixed mounted directly to a platform, horizontally pivot
mounted, or track mounted.
a) The TCG-2500 Operated Gangway requires assembly, connections, and startup before use. See
section 7) INSTALLATION AND SET UP for instructions.
b) The live load capacity for Carbis series TCG-2500 gangways including user, PPE, and any
equipment is 500 lbs./227 Kg.
2) The gangway consists of stringers that articulate about the base tread and top handrails and midrails
that pivot about the base tread uprights. The outboard uprights support the outer end of the top
handrails and midrails and serve as a support for safety cages or Seatainer treads. Walk surface
options are open serrated metal plank, fiberglass, or serrated bar grating, and noted on the Final
Drawings. Gangway material options, as designated by the letter in the model number noted on the
Final Drawings, are:
a) A –Aluminum
b) S –Mill Steel
c) P –Primed Steel
d) G –Galvanized Steel
3) A platform extension with an extension handle mounted under the main gangway walk surface, and,
where applicable, telescoping handrails are mounted on the top handrail.

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4) Stringer bottom leading edge mounted bumpers give added protection against vehicle damage.
5) A base tread foot lock (if installed) secures the gangway in the upright stored position. For
gangways without foot locks, the use of slotted chain locks secures the gangway in the stored
position. The upright stored position is typically 85 degrees above horizontal
6) For gangways without a foot lock, the use of slotted chain locks must be used to secure
the gangway in the stored position. Failure to secure the gangway could cause the gangway to
protrude into the standard vehicle clearance envelope. Gangways without a foot lock usually store
less than 70 degrees storage above horizon.
7) Stringer attached adjustable chains supported by slotted tube chain locks on the base tread uprights
hold the gangway in any desired position within the normal working range of 15 degrees above to
15 degrees below horizontal. The range may be modified within the limits to accommodate options.
8) The slotted tube design keeps the chain locked throughout the full range of gangway movement
from the lowest working position up to the fully raised stored position. The chains add strength and
stability to the equipment while allowing access to a variety of vehicles. NOTE: The chains when
correctly slotted into the chain locks secure the gangway when not in use.
9) Covered springs mounted between the uprights and the stringers provide tension adjustment to
minimize the push/pull force required to articulate the gangway
10) An attached pull-up rope aids the operator to return the gangway to the upright stored position.
11) For any gangway used in concert with elevating cages, platforms, and Modals, additional grab
rails are employed perpendicular to the outboard uprights each side of the gangway to cover
the gap created by the opening in the inboard handrail that accommodates the gangway.
12) When in the stored position, the gangway’s attached serial number is visible on the inside end of the
right stringer toe board. Note: Always reference this serial number when contacting Sam Carbis
Solutions Group with any questions or concerns.
13) TCG-2500 gangways can be equipped with an optional pivoting outboard upright and cage leveling
mechanism (see FIGURE 2-2). Mounted on the upper half of each left and right pivoting outboard
upright, the cage leveling mechanism consists of back-to-back channels: one on the gangway fixed
upright and one on the pivoting upright. Mounted between the channels is a thru threaded rod
with a series of back-to-back adjustment nuts and washers on both sides of each channel.

REVISED 08/13/2020 TCG-2500-OSP-M © SAM CARBIS SOLUTIONS GROUP, LLC, 2020, WITH ALL RIGHTS RESERVED PAGE 8
FIGURE 2-1 TCG -2500 GANGWAY SIDE ARRANGEMENT
ii) GANGWAY FOOT LOCK (IF INSTALLED)
Most Carbis manual sprung gangways employ a single manually functioning foot lock. A single base tread
mounted foot lever when depressed activates the foot lock unlocking function. When lowering the gangway,
depressing the foot lever while pushing forward on the handrails extends the foot lock spring and releasing
the mechanical foot lock for the gangway to extend. The gangway locking function engages when fully raised
to the stored position.
For gangways without foot locks, the use of slotted chain locks is required to secure the
gangway in the stored position to prevent the gangway from drifting down into the standard vehicle
envelope.
iii)LIFT RESTRICTING DEVICE (SEE FIGURE 2-2)
(NOTE: Not all TCG-2500 gangways include the Lift Restricting Device)
The Lift Restricting Device (LRD™) design impedes the gangway from inadvertent or premature raising while
operating personnel occupy the top of the vehicle. The Lever Arm Release Handle design releases the LRD™
while simultaneously raising the gangway to the stored position as an operator exits the gangway. A
protective cover prevents personnel from overriding the LRD™ while on the vehicle. The LRD™ mounts
between the inner end of the top rail and the upper half of the outboard upright and consists of the following:

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1) A linear rail with ratcheting angled teeth mounted on the underside; the rail is pinned on one end to
a lug supported on the top rail of the gangway by double U-bolts. The opposite end of the rail slides
into an extension tube pinned to a support bolted to the outboard handrail of the gangway.
2) Pinned to a lug mounted on the underside of the linear tube is a ratcheting pawl with a pivoting catch
engaging a tooth of the linear rail and holding the gangway in place, impeding gangway lift.
3) The LRD™ Lever Arm Release Handle design actuates by a pull-up rope supplied with the LRD. The
Release Handle mounts on the LRD™ ratcheting pawl. Pulling the pull-up rope pulls the handle
towards the platform causes the ratcheting pawl to pivot, releasing the catch from its engagement
with the rail gear tooth and raises the gangway to the stored position with the LRD™ pull-up rope.
FIGURE 2-2 (4 Step LRD™)
b) MODIFIED GANGWAY
i) For any modified gangway including the addition of ancillary components not otherwise identified above,
see project-specific drawings that reflect the modification or addition.
ii) SAF-T CAGE (IF INSTALLED)
1) The Cage is an aluminum structure bolting directly to the gangway outboard upright. The cage is
specifically designed to supplement railcar crash box rail heights to achieve as close to 42” as
measured from vehicle walk surface. The cage can bolt in either the high or low position as
determined by customer site-specific needs (See figure 2-2).

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FIGURE 2-3 TCG-2500 GANGWAY WITH OPTIONAL CAGE LEVELING SYSTEM
2) For gangways without a cage, post gangway protection is the responsibility of the
owner. The employer must provide for prompt rescue of each employee in the event of a fall. The
employer must have a rescue plan in the event of a fall occurring and the ability to implement a
rescue. See OSHA 1910.140 and ANSI/ASSP Z359.2 for guidelines on fall protection system.
c) OPTIONAL TCG TRACK AND CARRIAGE WITH TCG-S910.1 TRACK LOCK MECHANISM (SEE FIGURE 2-4 AND
FIGURE 2-5)
i) The galvanized steel track and carriage system includes the following features:
1) A track assembly integrated to a platform structure or as a separate assembly bolting to the face of
a fixed platform structure.
2) A carriage mounted gangway base tread that rolls on the track assembly.
3) A track top section capturing the top rollers with the bottom section supporting the carriage rollers.
4) A removable stop inserted through the top surface end holes preventing the carriage from rolling
past the track ends.
5) The main carriage assembly consists of a plate weldment with top and bottom rollers mounted
at each end. The top rollers ride on the vertical inside track leg and the bottom rollers ride along
the bottom outside face of the carriage mounting plate and are bolted to the backside of the
gangway.
6) Rolling carriage assemblies consist of shaft-supported rollers mounted on base tread mounting
plate.

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FIGURE 2-4 FIGURE 2-5
d) OPTIONAL TCG-S910.1 TRACK LOCK MECHANISM (SEE FIGURE 2-6 AND FIGURE 2-7)
All TCG gangways with the track and carriage option also include the TCG-S910.1 Track Lock Mechanism, a
safety device preventing gangway damage from inadvertent rolling along the track when not in the stored
position. The mechanism consists of a combination of automatic and manual lock functions as described
below.
i) The automatic function of the mechanism consists of the following features:
1) A housing assembly with a curved release lever arm on one end and a brake pad pivot arm on
the opposite end. Both arms are positioned between and bolted to each arm’s upper pivot point
housing side plates. A pair of flat bar spacers bolted below the housing between both arms allow
the arms to pivot together. As the springs extend or retract an extension spring pinned between
each arm’s bottom extension changes each arm’s top end geometry.
2) The assembly bolts through the gangway base tread side plate holes. The top of the curved release
lever arm includes a bent leg engaging the gangway stringer top edge as the gangway raises to
the stored position.
3) As the gangway raises to the stored position, the stringer engages the bent leg of the release lever
arm causing the spring to extend. As the spring extends, the brake pad pivot arm pivots disengaging
the brake pad from the track. Once the gangway is in the stored position, the brake pad releases
from the track allowing the gangway to manually track.
4) Whenever the gangway is not in a stored position, the release lever arm disengages from the
stringer thereby causing the spring to press against the track brake pad preventing the gangway
from tracking.
5) The track lock mechanism automatic lock function remains inactive whenever the gangway is
stored permitting gangway free roll movement along the length of the track. As an added safety
feature, the track lock mechanism manual track lock lever only engages the gangway is in the stored
position. When engaged, the manual track lock lever actuates a second brake pad against the
track preventing the gangway from inadvertently rolling along the track by any external force such

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as wind.
FIGURE 2-6 MANUAL TRACKING AND FIGURE 2-7 AUTO LOCK TRACKING
e) OPTIONAL TCG PIVOT MOUNT SEE FIGURE 2-8 AND FIGURE 2-9
i) The pivot mount system consists of a gangway base tread with a male pivot post mounted on the
underside and a tread extension mounted on the platform side of the tread that includes the following
features:
1) The male pivot post engages a female pivot-mounting sleeve and rests on a wear pad.
2) The range of pivot rotation is 10 degrees each side of center.
3) Brackets either bolted or welded to a platform and surface mounted or underslung below
the platform structure support the female pivot-mounting sleeve.
4) The pivot-mounting system can be retrofitted to an existing pivot support bracket.
FIGURE 2-8 FIGURE 2-9
BRAKE PAD
GANGWAY ROLLER
NOTICEBRAKE PAD
GANGWAY ROLLER
FLATBAR SPACER
EXTENSION SPRING
BASE TREAD SIDE PLATE
HOUSING
GANGWAY STRINGER
RELEASE LEVER ARM

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3) SAFETY LANGUAGE
a) HAZARDS
The following safety notes are grouped by hazard and used throughout this manual. Please carefully read and
understand these notes before performing any task contained in this manual.
i) Failure to comply with these DANGER warnings WILL result in serious injury or death.
1) This equipment CAN conduct electricity.
2) Perform required grounding procedures per the owner’s safety code.
3) Do NOT allow this unit to contact live electrical wires.
ii) Failure to comply with these warnings COULD result in serious injury or death.
1) Correct vehicle positioning is imperative to ensure proper deployment and function of Carbis
equipment. Incorrect vehicle positioning or improper use of this equipment increases the risk of
serious injury or death. Carbis equipment is designed to function only as described in this manual
and depicted on applicable drawings. IT IS THE SOLE RESPONSIBILITY OF THE OWNER TO ENSURE
PROPER USE OF CARBIS EQUIPMENT. IF ANY QUESTIONS, PLEASE CONTACT CARBIS BEFORE
PROCEEDING.
2) Before accessing Carbis equipment, correctly spot a vehicle per Figure 1-1 then ensure Carbis
equipment is properly deployed, supported, and secured.
3) Operator must ensure nonessential personnel are clear of Carbis equipment during any controlled
operation.
4) No personnel including the operator must not occupy Carbis equipment while it is in motion.
5) Do not force Carbis equipment by any means to overcome any seen or unseen obstacle or
obstruction. You must use Carbis Equipment within its designated operating limits.
6) Keep hands clear of chains while gangway is in motion.
7) If the equipment will not function as intended, discontinue use and immediately contact
maintenance.
8) Never make repairs of damaged or missing parts. Replace missing parts only with Carbis approved
suitable parts.
9) Material loaded onto or unloaded from vehicles may present a health hazard. It is the sole
responsibility of the owner ensure operating personnel are familiar with any associated material
hazards and implement appropriate safety measures to protect personnel against such hazards.
10) If installed, do not tamper with, disable, remove, or override lift restricting device (LRD™).
iii) Failure to comply with these cautions COULD result in personnel injury or damage to
equipment
1) Carefully read this manual before unpacking and installing Carbis equipment.
2) Only permit personnel in good physical condition and trained in the proper operation of this
equipment to operate it.

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3) When operating Carbis Equipment personnel should always wear appropriate Personal Protective
Equipment (PPE), such as gloves, safety glasses, safety shoes, helmet etc.
4) For chain supported Carbis gangways, both locking chains must be correctly engaged in the chain
lock slots supporting the gangway before accessing. Slack or unequal chain adjustment may result
in unanticipated movement and loss of balance when walking or standing on the equipment.
5) For operator safety, Carbis recommends the equipment be stored and not used when wind speed
gusts exceed 35 mph/56 kph.
6) Unit is not to rest on the vehicle at any time.
iv) Failure to comply or adhere to these notices COULD result in equipment damage or
degradation.
1) Qualified maintenance personnel must be familiar with manual instructions as well as all
accompanied system schematics and drawings before performing component adjustments.
2) Ensure local safety LOCKOUT-TAGOUT procedures are correctly adhered before performing work
on Carbis Equipment.
NOTICE

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b) SAFETY LABEL DESCRIPTIONS
Please ensure the following safety labels below are eligible and properly affixed on the equipment as described
in this manual before use. Contact Carbis when requiring replacement labels
AL-157.1 AL-159.1 AL-156.1 AL-027-99
(Inside right handrail) (Inside left handrail) (Front of right top Handrail) (Extension Handle)

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AL-305-R1 (Inside top front on right handrail)
AL-160 (Front of lower left handrail)
AL-162 (right front base tread)
GWLIFT1.5X3.75-1 Used for TCG installation (positioned on outside
Left and Right of outboard Uprights See Figures 7-1 and 7-2)
AL-163 (Affixed to the LRD™ if installed)

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i) SAFETY LABELS LOCATION (See Figure 3-1) for safety label locations on this equipment as described in
this manual.For TCGs with adjustable uprights, see Figure 7-2 for lift label placement
FIGURE 3-1
SAFETY LABEL LOCATIONS
NOTE: Image shown is TCG-2500 with fixed uprights
FIGURE 3-2
TCG-2500-OSP WITH SAF-T CAGE (OPERATOR LOCATED OPERATIONAL SIGN)
GWLIFT1.5X3.75
AL-157.1
AL-159.1
AL-160
AL-305-R1
AL-162
AL-156.1

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FIGURE 3-3
TCG-2500-NF-OSP WITH SAF-T CAGE (OPERATOR LOCATED OPERATIONAL SIGN)
FIGURE 3-4
TCG-2500-NCTHR OSP NO CAGE TELESCOPING HANDRAILS (OPERATOR LOCATED OPERATIONAL SIGN)
FIGURE 3-4
TCG-2500-NC-OSP WITH NO CAGE (OPERATOR LOCATED OPERATIONAL SIGN

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4) OPERATION
a) PRE-USE INSPECTION
i) For systems that include loading arms, see separate instruction manual for operation.
ii) DO NOT USE Carbis Equipment if wind speed gusts exceed 35 mph/56 kph.
1) Gangway weight limit design is for single person occupancy with PPE, tools and must not exceed
500 lbs./227 kg.
2) Visually inspect the assemblies before use. If discovered damaged or broken components replace
before returning to service. If component replacement requires any disassembly, refer to Section
7) INSTALLATION AND SETUP for restoring the system to operational status.
3) Verify that all safety placards, signs, and labels are clearly visible, legible, and in good repair.
Operating personnel must be familiar with the contents of such placards, signs, and labels. See
section 3 SAFETY LANGUAGE b) SAFETY LABEL DESCRIPTIONS for all safety labels appearing on the
equipment described in this manual.
4) Before operating the equipment, inspect between the equipment and the vehicle for any
obstruction that would impede correct movement or create a tripping hazard. Remove any
obstructions before proceeding.
iii) Before spotting any vehicle, the gangway must always be in full upright stored position
before proceeding. Do not extend the gangway and extended cage out into the standard vehicle
clearance envelope until the vehicle comes to a full rest stop and given proper permission to access the
vehicle. When not in use, the gangway and extended cage must always be in the stored position to
prevent inadvertent damage from traversing vehicles.
Kee
p
hands
clearof moving areas while gangway
is
in motion.
iv) With no vehicle berthed, make certain that the gangway is in the stored position. Correctly spot the
accessed vehicle per Figure 1-1 noting the work area in front of the gangway. If available, use visual
aids to assist in spotting the vehicle. Continue to b) if track mount and pivoting installed. Otherwise,
proceed to c).
c) TRACK MOUNT AND PIVOTING OPERATIONS (IF INSTALLED)
i) For pivot-mounted gangways, pivot the gangway to the desired position.
ii) If discovering broken or missing TCG-S910.1 Track lock Mechanism Spring do
not operate the gangway. If not correctly functioning, do not attempt to repair. Contact
Maintenance or Carbis immediately for assistance or replacement parts.
iii) For track-mounted gangways, perform the following sub-steps:
1) With the gangway body locked in the upright stored position, release the manual track lock
Lever and manually roll the gangway to the desired working position.

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2) With the gangway properly positioned along the track, open the swing gate and deploy the
gangway for operation. Once the gangway releases from the stored position, the brake lock pad
will automatically engage the roller track preventing the gangway from tracking.
iv) Do not attempt to roll the deployed gangway along the track. Doing so can damage the
equipment. If the TCG-S910.1 Track lock Mechanism Spring is broken or missing do not
operate the gangway. If not correctly functioning, do not attempt to repair. Contact Maintenance
or Carbis immediately for assistance or replacement parts.
d) MANUAL OPERATING SEQUENCE
i) If the gangway will not raise or lower, or if the foot lock will not engage when pushed or
pulled to the d e si re d position, immediately discontinue use and contact Maintenance. Failure to
follow instructions or attempt to dislodge obstructions may result in severe injury or death.
1) Ensure vehicle correctly spotted per (Figure 1-1) above.
2) If vehicle is not properly centered, a gap may be created which can lead to death or
serious injury.
3) Set each chain with the next to the last link engaged in the chain lock slot.
4) While depressing the foot lock (if installed), place both hands on the top handrail and push
outward.
5) After completely lowering the gangway over the vehicle, equally adjust the chains allowing for
stable gangway support before securing the chain links in the chain lock slots.
6) Using the lifting arm, manually extend the gangway extension out to the vehicle. Stop when the
extension is against, but not resting on the vehicle. Secure the arm.
7) If installed telescoping handrails, extend out the handrails to the vehicle and secure.
8) Other than limit switches (if installed),The gangway is not to rest on the vehicle. If
so, raise the gangway and reposition the vehicle accordingly then reaccomplish steps 1-6.
9) If no cage is installed, Post gangway protection is the responsibility of the owner. The employer
must provide for prompt rescue of each employee in the event of a fall. The employer must
have a rescue plan in the event of a fall occurring and the ability to implement a rescue. See
OSHA 1910.140 and ANSI/ASSP Z359.2 for guidelines on fall protection systems.
10) Once completing the required work and before exiting the top of the vehicle, ensure the area is
clear of all equipment and tools.
11) Do not attempt to raise gangway and cage while personnel or tools are on the
vehicle, gangway or cage; do not attempt to dislodge obstructions. Any attempt could result in
severe injury or death.
12) Ensure no one has inadvertently raised the gangway before using the gangway to exit.
13) After all personnel exited off the vehicle and gangway and on to the platform, turn around facing
the gangway, (if telescoping handrails installed retract away from the vehicle and secure) Using
the lifting arm, manually retract the gangway extension away from the vehicle. Secure the arm.
14) Firmly grab the pull-up rope and raise the gangway to the stored position.
NOTICE
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