Carbon Zapp CRU.4R User manual

Operation Manual
For CRU, GDU, DS, GD, UIP, HUI, TBCR, DCD, ECMR Units “R” version
v201902

Operation Manual –“R” Units
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Contact Information
Carbon Zapp
364 Varis –Koropiou Ave
Athens –Koropi / 19400
GREECE
Support / Sales Telephone: [phone]
Support email: [e-mail]
TeamViewer email: [e-mail]
Sales email: [e-mail]
URL: www.CarbonZapp.com

Operation Manual –“R” Units
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Warranty
2 –Year Limited Warranty
Carbon Zapp company manufactures its equipment from new parts and components
that are in accordance with industry standard practices. Carbon Zapp warrants that the
equipment it manufactures will be free of defects in materials and workmanship.
The warranty terms are 2 years, beginning on the date of the Carbon Zapp invoice in
accordance with the following described:
This warranty does not cover damage due to external causes, including accident, abuse,
misuse, scratches on external components or surfaces, problems with electrical power
supply, servicing not authorized by Carbon Zapp, usage not in accordance with
machine’s operating manual, failure to perform required preventative maintenance,
failure to change the calibration oil and other ultrasonic cleaning or testing fluids
regularly, failure to change the main testing and flushing fluid (were applicable) filter
when needed, to permit machines fluid pump to sit or operate without fluid in it, usage
of improper testing or cleaning fluid in the machine, usage of improper ultrasonic
cleaning fluid in the ultrasonic bath, usage of ultrasonic fluid instead of testing fluid or
the opposite, usage of cleaning solvents and chemicals not provided or
indicated/approved by Carbon Zapp, use of parts and components not supplied or
approved by Carbon Zapp.
Note: Failure to clean injectors with Carbon Zapp’s ultrasonic device before any test is
performed on the test bench will void the warranty of the machine, if dirt particles from
the injectors or components tested enter the machine and valves.
Assure all inline screen filters and HD inline filters are mounted and replaced periodically
according to machine indications otherwise warranty is voided.
Carbon Zapp will repair or replace parts and components returned to manufacturer’s
facility. To request warranty service, contact Carbon Zapp within the warranty period. If
warranty service is required, you must ship the defective part or component in their
original or equivalent packaging, prepay shipping charges, and insure, or accept the risk
of loss or damage during shipment. Carbon Zapp will return the repaired or replacement
part or component freight prepaid. If Carbon Zapp repairs or replaces a part or
component, its warranty term is Not Extended.
Carbon Zapp does not accept liability beyond the remedies set forth in this warranty
statement or liability for incidental or consequential damages.
Machine serial number: _____________________________________
Signed by: Technical Department:_____________________________
Date: _____/_____/_________

Operation Manual –“R” Units
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Contents
Contact Information ..........................................................................................................................2
Warranty...............................................................................................................................................3
General Information ..........................................................................................................................7
Warning and Safety symbols .......................................................................................................7
Definition of Terms and Abbreviations .....................................................................................7
Product Description .....................................................................................................................12
CRU.4R.........................................................................................................................................12
CRU.2R.........................................................................................................................................13
GDU.4R........................................................................................................................................14
GDU.2R........................................................................................................................................15
DS-R..............................................................................................................................................16
DSF-R ...........................................................................................................................................17
GD-R.............................................................................................................................................18
UIP-R............................................................................................................................................19
HUI-R ...........................................................................................................................................20
TBCR.............................................................................................................................................21
DCD ..............................................................................................................................................23
ECMR............................................................................................................................................24
Adapters..........................................................................................................................................25
Flush-Adapter ............................................................................................................................25
SPR ...............................................................................................................................................25
RSP ...............................................................................................................................................25
CRIN .............................................................................................................................................26
EUI................................................................................................................................................26
HEUI.............................................................................................................................................26
Commissioning .................................................................................................................................27
Installation .....................................................................................................................................27
Electrical Connections .................................................................................................................27

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Compressed Air Connections ....................................................................................................27
Attachment Unit Connections ...................................................................................................27
Filling the Tanks ............................................................................................................................29
Tank Level Sensors...................................................................................................................30
Degassing the system .............................................................................................................30
Filling the Spray Chamber ..........................................................................................................31
Switch On/Off the Control Panel / PC......................................................................................31
Software Setup..............................................................................................................................31
Language Selection..................................................................................................................31
Wi-Fi Setup .................................................................................................................................31
Printer setup..............................................................................................................................32
Personal Data / Accounts .......................................................................................................32
Connection to the PCB / DEMO Mode .................................................................................33
Software Orientation .......................................................................................................................34
HOME...............................................................................................................................................34
User Logins: ...............................................................................................................................35
SETTINGS ........................................................................................................................................36
INJECTOR/COMPONENT SELECTION .......................................................................................36
CUSTOMER DATA..........................................................................................................................37
COMPONENT DATA......................................................................................................................37
CFL 1/2/3.........................................................................................................................................38
ADJUST HP ..................................................................................................................................39
EUI................................................................................................................................................40
CRP ...............................................................................................................................................40
SELECT TESTS.................................................................................................................................41
MACC ...............................................................................................................................................42
TEST (###)......................................................................................................................................44
REPORTS .........................................................................................................................................46
REPORT VERSIONS....................................................................................................................47
SHARE ..........................................................................................................................................48
Save to USB ................................................................................................................................49
Operation ...........................................................................................................................................50
Before Testing ...............................................................................................................................50
Setting up the injector(s) / Pump .............................................................................................50