Carel humiSteam Basic UE001 Installation and operating instructions

humiSteam Basic
Addendum manual

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ENG
“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09
WARNINGS
The CAREL humidiers are advanced products, whose operation is specied
in the technical documentation supplied with the product or can be
downloaded, even prior to purchase, from the website www.carel.com. Each
CAREL product, in relation to its advanced level of technology, requires setup/
conguration/programming/commissioning to be able to operate in the
best possible way for the specic application. The failure to complete such
operations, which are required/indicated in the user manual, may cause the
nal product to malfunction; CAREL accepts no liability in such cases.
The customer (manufacturer, developer or installer of the nal equipment)
accepts all liability and risk relating to the conguration of the product in order
to reach the expected results in relation to the specic nal installation and/
or equipment. CAREL may, based on prior agreements, act as a consultant
for the installation/commissioning/use of the unit, however in no case does
it accept liability for the correct operation of the humidier and the nal
installation if the warnings or suggestions provided in this manual or in other
product technical documents are not heeded. In addition to observing the
above warnings and suggestions, the following warnings must be heeded for
the correct use of the product:
DANGER OF ELECTRIC SHOCK•
The humidier contains live electrical components. Disconnect the mains
power supply before accessing inside parts or during maintenance and
installation.
DANGER OF WATER LEAKS•
The humidier automatically and constantly lls/drains certain quantities of
water. Malfunctions in the connections or in the humidier may cause leaks.
DANGER OF BURNS•
The humidier contains high temperature components and delivers steam
at 100°C/ 212°F.
Important
Important:
The installation of the product must include an earth connection, using the•
special yellow-green terminal available in the humidier.
The environmental and power supply conditions must conform to the•
values specied on the product rating labels.
The product is designed exclusively to humidify rooms either directly or•
through distribution systems (ducts).
Only qualied personnel who are aware of the necessary precautions and•
able to perform the required operations correctly may install, operate or
carry out technical service on the product.
Only water with the characteristics indicated in this manual must be used•
for steam production.
All operations on the product must be carried out according to the•
instructions provided in this manual and on the labels applied to the
product. Any uses or modications that are not authorised by the
manufacturer are considered improper. CAREL declines all liability for any
such unauthorised use.
Do not attempt to open the humidier in ways other than those specied
•
in the manual.
Observe the standards in force in the place where the humidier is
•
installed.
Keep the humidier out of the reach of children and animals.
•
Do not install and use the product near objects that may be damaged•
when in contact with water (or condensate). CAREL declines all liability for
direct or indirect damage following water leaks from the humidier.
Do not use corrosive chemicals, solvents or aggressive detergents to clean•
the inside and outside parts of the humidier, unless specically indicated
in the user manual.
Do not drop, hit or shake the humidier, as the inside parts and the linings
•
may be irreparably damaged.
CAREL adopts a policy of continual development. Consequently, CAREL
reserves the right to make changes and improvements to any product
described in this document without prior warning.The technical specications
shown in the manual may be changed without prior warning.
The liability of CAREL in relation to its products is specied in the CAREL general
contract conditions, available on the website www.carel.com and/or by
specic agreements with customers; specically, to the extent where allowed
by applicable legislation, in no case will CAREL, its employees or subsidiaries
be liable for any lost earnings or sales, losses of data and information, costs of
replacement goods or services, damage to things or people, downtime or any
direct, indirect, incidental, actual, punitive, exemplary, special or consequential
damage of any kind whatsoever, whether contractual, extra-contractual or
due to negligence, or any other liabilities deriving from the installation, use or
impossibility to use the product, even if CAREL or its subsidiaries are warned
of the possibility of such damage.
DISPOSAL
The humidier is made up of metal parts and plastic parts. In reference to
European Union directive 2002/96/EC issued on 27 January 2003 and the
related national legislation, please note that:
WEEE cannot be disposed of as municipal waste and such waste must be1.
collected and disposed of separately;
the public or private waste collection systems dened by local legislation2.
must be used. In addition, the equipment can be returned to the distributor
at the end of its working life when buying new equipment;
the equipment may contain hazardous substances: the improper use or3.
incorrect disposal of such may have negative eects on human health and
on the environment;
the symbol (crossed-out wheeled bin) shown on the product or on the4.
packaging and on the instruction sheet indicates that the equipment has
been introduced onto the market after 13 August 2005 and that it must
be disposed of separately;
in the event of illegal disposal of electrical and electronic waste, the5.
penalties are specied by local waste disposal legislation.
Warranty on the materials: 2 years (from the date of production, excluding
consumables).
Approval: the quality and safety of CAREL products are guaranteed by the ISO
9001 certied design and production system, as well as by the mark.

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“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09
4. ELECTRICAL CONNECTIONS
4.2 Power cable connection
Before making the connections, ensure that the machine is
disconnected from the mains power supply.
Check that the power supply voltage of the appliance corresponds to
the value indicated on the rating plate inside the electrical panel. Insert
the power and ground connection cables into the electrical panel
compartment using the tear-proof cable gland supplied, or through the
cable gland with cable stop, and connect the ends to the terminals (see
Fig. 4.c). The humidier power line must be tted, by the installer,
with a disconnecting switch and fuses protecting against short circuits.
Table 11.a lists the recommended cross-sections of the power supply
cable and the recommended fuse ratings; note, however, that this data
is purely a guide and, in the event of non-compliance with local
standards, the latter must prevail.
Note: to avoid unwanted interference, the power cables should
be kept apart from the probe signal cables.
Single-phase models Three-phase models
humiSteam
humiSteam
GND
L1 L2 L3
GND
LN
Fig. 4.c (view inside unit, electrical compartment)
Important
Important:connect the yellow-green cable to the earth point
(GND).

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“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09
Table of water circuit, electrical and electronic spare parts, UE001
to UE018
spare part code position g.
UE001 UE003 UE005 UE008 UE009 UE010 UE015 UE018
Electrical and electronics
Power transformer: 460/24 V UEKTR30000 9 9.b
Tab. 9.a
(1) when ordering, as well as the controller code specify the complete
code and serial number of the humidier.
(2) xx: kg/h ( 01,......65)
v: power supply
z: match digit board
i: 0 single package / 1 multiple package
(3) w: match digit terminal
Table of spare part codes, three-phase cylinders UE003 to UE018,
electrode and gasket kit
Model UE003 UE005 UE008 UE010 UE015 UE018
STANDARD
disposable
cylinders
460 VAC 3~, conductivity 350 to 750 μS/cm BL0T1D00H2 BL0T2D00H2 BL0T2D00H2 BL0T3D00H2 BL0T3D00H2 BL0T3D00H2
SPECIAL
disposable
cylinders
460 VAC 3~, conductivity 75 to 350 μS/cm BL0T1B00H2 BL0T2C00H2 BL0T2C00H2 BL0T3C00H2 BL0T3C00H2 BL0T3C00H2
460 VAC 3~, conductivity 750 to 1250 μS/cm BL0T1D00H2 BL0T2D00H2 BL0T2D00H2 BL0T3D00H2 BL0T3D00H2 BL0T3D00H2
SPECIAL
openable
cylinders
460 VAC 3~, conductivity 75 to 350 μS/cm BLCT1B00W2 BLCT2C00W2 BLCT2C00W2 BLCT3C00W2 BLCT3C00W2 BLCT3C00W2
460 VAC 3~, conductivity 350 to 750 μS/cm BLCT1D00W2 BLCT2D00W2 BLCT2D00W2 BLCT3D00W2 BLCT3D00W2 BLCT3D00W2
460 VAC 3~, conductivity 750 to 1250 μS/cm BLCT1D00W2 BLCT2D00W2 BLCT2D00W2 BLCT3D00W2 BLCT3D00W2 BLCT3D00W2
Electrode
and gasket
kit
Electrode kit 460 Vac 3~, 75/350 μS/cm KITBLCT1B2 KITBLCT2C2 KITBLCT2C2 KITBLCT3C2 KITBLCT3C2 KITBLCT3C2
Electrode kit 460 Vac 3~, 350/750 μS/cm KITBLCT1D2 KITBLCT2D2 KITBLCT2D2 KITBLCT3D2 KITBLCT3D2 KITBLCT3D2
Electrode kit 460 Vac 3~, 750/1250 μS/cm KITBLCT1D2 KITBLCT2D2 KITBLCT2D2 KITBLCT3D2 KITBLCT3D2 KITBLCT3D2
Filter gasket kit KITBLC1FG0 KITBLC2FG0 KITBLC2FG0 KITBLC3FG0 KITBLC3FG0 KITBLC3FG0
Tab. 11.c
description spare part code position g.
UE025 UE035 UE045 UE065
Power transformer: 460 /4V UEKTR30000 11 9.d
F1 - F2 460 Vac power fuses URKFUSE100 - see electrical draw
Tab. 9.d
(1) when ordering, as well as the controller code specify the complete code
and serial number of the humidier.
(2) xx: kg/h ( 01,......65)
v: power supply
z: match digit board
i: 0 single package / 1 multiple package
(3) w: match digit terminal
Table of spare parts for standard and special cylinders UE025 to
UE065
Description UE025 UE035 UE045 UE065
460V 3ph cylinder, conductivity 350 to 1250 μS/cm BL0T4D00H2 BL0T4D00H2 BL0T4D00H2 BL0T5D00H0
SPECIAL disposable cylinders 460V 3ph cylinder, conductivity 75 to 350 μS/cm BL0T4D00H2 BL0T4C00H2 BL0T4C00H2 BL0T5C00H0
SPECIAL openable cylinders 460V 3ph cylinder, conductivity 75 to 350 μS/cm BLCT4D00W2 BLCT4C00W2 BLCT4C00W2 BLCT5C00W0
460V 3ph cylinder, conductivity 350 to 1250 μS/cm BLCT4D00W2 BLCT4D00W2 BLCT4D00W2 BLCT5C00W0
Electrode and gasket kit 460V 3ph cylinder, conductivity 75 to 350 μS/cm KITBLCT4D2 KITBLCT4C2 KITBLCT4C2 KITBLCT5C0
460V 3ph cylinder, conductivity 350 to 1250 μS/cm KITBLCT4D2 KITBLCT4D2 KITBLCT4D2 KITBLCT5D0
Gasket and lter kit KITBLC4FG0 KITBLC4FG0 KITBLC4FG0 KITBLC5FG0
Tab. 9.e

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“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09
9.5 Cylinder connection, three-phase models
UE025 to UE065
production
(kg/h)
conductivity (μS/cm) power supply (V)
460
25 75/350 μS/cm B
350/1250 μS/cm B
35 75/350 μS/cm B
350/1250 μS/cm B
45 75/350 μS/cm B
350/1250 μS/cm B
65 75/350 μS/cm B
350/1250 μS/cm B
Tab. 9.f
The cable ends must be tightened with the top nut to 3 Newton • m
( 27 lbf-in). (units with BL*T5* cylinder only)
1
2
3
1
2
3
A
B
C
F
E
D
A
2
3
3
1
1
2
B
A
B
C
F
E
D
Fig. 9.f
Three-phase models UE01 to UE018
125...1250 μS
1 = A
2 = C
3 = E
UE003 460 V
three-phase
CE
A
125...1250 μS
1 = A
2 = C
3 = E
UE005-8 460 V
three-phase
CE
A
125...1250 μS
1 = A
2 = C
3 = E
UE0010-18 460 V
three-phase
CE
A

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“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09
10. WIRING DIAGRAMS
10.3 Diagram of three-phase models UE003 to UE018 (460V)
Fig. 10.a
(**) Important: for the TAM conguration and connection see par. 11.1
key:
TB terminal block
K contactor
F1-F2 primary fuses
F3 fuse protection drain pump
F4 secondary fuse
TR transformer
MS manual switch
FV ll valve
DP drain pump
LS high level electrodes
CS conductivity meter
TAM external TAM

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ENG
“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09
10.5 Diagram of three-phase models UE025 and UE065 (460V)
Fig. 10.c
(**) Important: for the TAM conguration and connection see par. 11.1
key:
TB terminal block
K contactor
F1-F2 primary fuses
F3 fuse protection drain pump
F4 secondary fuse
TR transformer
MS manual switch
FV ll valve
DP drain pump
LS high level electrodes
CS conductivity meter
TAM external TAM

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“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09
The following table lists the electrical data relating to the power supply
of the various models and the specications of each. Note that some
models may be powered at dierent voltages, obviously with dierent
power input and steam production.
power supply nominal specications
model steam
production (2; 4)
(kg/h)
(lbs/hr)
power(2)
(kW)
code voltages(1)
(V - type)
current(2)
(A)
TAM conguration(5) cable(3)
(mm2) /
(AWG)
recommended
External fuses
sizes(3)
(A / type)
wiring
diagram
(Fig.)
UE003 3,0 / 6.6 2,2 M 460 - 3~ 2,8 13.d 100 1,5 / 16 10 A / fast blow 10.b
UE005 5,0 / 11.0 3,7 M 460 - 3~ 4,7 13.a 100 1,5 / 16 10 A / fast blow 10.b
UE008 8,0 / 17.6 6,0 M 460 - 3~ 7,5 13.a 100 2,5/14 16 A / fast blow 10.b
UE010 10,0 / 22.0 7,5 M 460 - 3~ 9,4 13.a 100 2,5/14 16 A / fast blow 10.b
UE015 15,0 / 33.0 11,2 M 460 - 3~ 14,1 13.a 300 10/8 20 A / fast blow 10.b
UE018 18 / 39.7 13,5 M 460 - 3~ 16,9 13.a 500 6 / 10 32 A / fast blow 10.b
UE025 25 / 55.1 18,7 M 460 - 3~ 23,5 13.c 500 10/8 32A / fast blow 10.c
UE035 35 / 77.2 26,2 M 460 - 3~ 32,9 13.c 500 16 / 6 50 A / fast blow 10.c
UE045 45 / 99.2 33,7 M 460 - 3~ 42,4 13.c 700 16 / 6 60 A / fast blow 10.c
UE065 65 / 143.3 48,7 M 460 - 3~ 61,19 13.b 700 35 / 4 100 A / fast blow 10.d
Tab. 11.a
(1) tolerance allowed on the rated mains voltage: -15%, +10%;
(2) tolerance on the rated values: +5%, -10% (EN 60335-1);
(3) recommended values refer to laying PVC or rubber cables in closed
conduits, 20 m (65.6 feet) long; use the local standards, or whichever is more restrictive,
(4) rated max instant steam production: the average steam production
may be aected by external factors, such as: ambient temperature,
water quality, steam distribution system;
(5) refer to the wiring diagrams to verify
the data are not absolute and if these dier from local standards,
the latter must prevail.
TAM congurations and connections (transformer for measuring the current)
Important: the congurations and connections are already made by CAREL, and no changes are required.The following diagrams represent possible
connection modes and may be useful in the event of serious electrical malfunctions on the humidier.
All operations must only be performed by qualied personnel, improper use may cause serious damage.
one cable turn one turn of the two
cables of the same phase
two cable turns of the
same phase
one cable in “double
turn” mode
three cable turns of the
same phase
700 500 300 100 700 500 300 100 700 500 300 100 700 500 300 100
700 500 300 100
Fig. 11.a Fig. 11.b Fig.11.c Fig.11.d Fig.11.e
Important: to avoid interference, separate the power cables
from the probe cables.
11. GENERAL FEATURES AND MODELS

CAREL INDUSTRIES HQs
Via dell’Industria, 11 - 35020 Brugine - Padova (Italy)
Tel. [phone] - Fax [phone]
e-mail: [email protected] - www.carel.com
Agenzia / Agency:
“UE BASIC” +0300043EN - rel. 1.0 - 02/12/09