Carlisle MS Topcase 615300 User manual

IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting
on page 5, and all instructions in this manual. Keep this Service Manual for future reference.
Model: 615300 (Basic) 615305 (Deluxe)
MS Topcase
PA-17-05-R1 (04/2018) 1 / 34
EN
SERVICE MANUAL
www.carlisleft.com

NOTE: This manual has been changed from revision PA-17-05 to revision
PA-17-05-R1. Reasons for this change are noted under “Manual
Change Summary” inside the back cover of this manual.
PA-17-05-R1 (04/2018) 2 / 34
EN MANUAL CHANGES
www.carlisleft.com

This manual is copyrighted. Unauthorized copying is prohibited by law. The manual
may not be reproduced in whole or in part without the prior written consent of
Carlisle Fluid Technologies MS Powder in any way, transmitted, transcribed,
stored in an electronic system, or translated.
MS Topcoat manual powder gun, MS Topcoat automatic powder gun, MS topcase
controller are trademarks of Carlisle MS Powder.
All other product names are trademarks or registered trademarks of their
respective owners.
In this manual, reference is made to different trademarks or registered trademarks.
Such references do not imply that the manufacturer in question approves this
manual in any way or is tied up in some way. We have endeavored to retain
the preferred spelling of the copyright owner in trademarks and trade names.
The information contained in this manual is complete and correct to the best
of its knowledge and belief at the date of publication. The content is, however,
no binding obligation for Carlisle MS Powder represents and the right to make
changes without notice reserved.
PA-17-05-R1 (04/2018) 3 / 34
ABOUT THIS MANUAL
EN
www.carlisleft.com

PA-17-05-R1 (04/2018) 4 / 34
CONTENTS
EN
CONTENTS
SAFETY: 5-9
Safety Precautions .................................................................................................................................................... 5
Hazards / Safeguards ................................................................................................................................................ 6
ATEX: 10
European ATEX Directive......................................................................................................................................... 10
INTRODUCTION: 11-12
Product Description ...................................................................................................................................................11
Scope of Delivery ......................................................................................................................................................11
Specications ........................................................................................................................................................... 12
USING “SOFT” CONTROLS: 13-17
Language Select ...................................................................................................................................................... 13
Overview Front Corona Mode .................................................................................................................................. 13
Pneumatic Settings .................................................................................................................................................. 13
Electrical Settings..................................................................................................................................................... 14
Assignment of Keys.................................................................................................................................................. 14
Overview Front Tribo Mode (Deluxe Unit) ................................................................................................................ 15
Pneumatic Settings Corona/Tribo............................................................................................................................. 15
Assignment of Keys.................................................................................................................................................. 16
Overview Front Corona Mode In Nm3/h.................................................................................................................... 16
Pneumatic Settings .................................................................................................................................................. 16
Cleaning ................................................................................................................................................................... 17
INSTALLATION: 18-22
Connecting Hardware............................................................................................................................................... 18
Wiring Diagram of MS Topcase S4 Control Module ................................................................................................. 19
Wiring Diagram of MS Topcase S4 Control Module - Deluxe Unit ........................................................................... 20
Connecting - Installation Options MS Topcase Control Module ............................................................................... 21
Four Control Module Set With MS Topcoat Automatic Powder Gun ........................................................................ 22
OPERATION: 23-26
Commissioning and Operation of MS Topcoat Control Module................................................................................ 23
Switch on the Topcase.............................................................................................................................................. 24
MAINTENANCE: 27-31
Service on the Manual Powder Gun......................................................................................................................... 27
Grounding................................................................................................................................................................. 30
Troubleshooting Guide ............................................................................................................................................. 31
DECLARATION OF CONFORMITY: 32
Declaration of Conformity......................................................................................................................................... 32
MANUAL CHANGE SUMMARY: 33
Manual Changes ...................................................................................................................................................... 33
www.carlisleft.com

CAUTION
!
WARNING
!
NOTE
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any
Carlisle Fluid
Technology MS Powder electrostatic coating system
, read
and understand all of the technical and safety literature for
your MS Powder products. This manual contains information
that is important for you to know and understand. This
information relates to USER SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this
information, we use the following symbols. Please pay
particular attention to these sections.
A WARNING! states information to alert you to
a situation that might cause serious injury if
instructions are not followed.
A CAUTION! states information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the procedure
in progress.
Whilethismanuallistsstandardspecicationsandservice
procedures, some minor deviations may be found between
this literature and your equipment. Differences in local codes
and plant requirements, material delivery requirements,
etc., make such variations inevitable. Compare this manual
with your system installation drawings and appropriate MS
Powder equipment manuals to reconcile such differences.
Careful study and continued use of this manual will provide a
better understanding of the equipment and process, resulting
inmoreefcientoperation,longertrouble-freeserviceand
faster, easier troubleshooting. If you do not have the manuals
and safety literature for your MS Powder system, contact
your local Ransburg representative or Ransburg.
WARNING
!
WARNING
!
The user MUST read and be familiar with the
Safety Section in this manual and the Ransburg
safetyliteraturethereinidentied.
This equipment is intended to be used by
trained personnel ONLY.
This manual MUST be read and thoroughly un-
derstood by ALL personnel who operate, clean or
maintain this equipment! Special care should be tak-
en to ensure that the WARNINGS and safety require-
ments for operating and servicing the equipment are
followed. The user should be aware of and adhere
to ALLlocalbuildingandrecodesandordinances
as well as NFPA-33 AND EN 50176 SAFETY STAN-
DARDS, LATEST EDITION, or applicable country
safety standards, prior to installing, operating, and/or
servicing this equipment.
The hazards shown on the following pages may
occur during the normal use of this equipment. Please
read the hazard chart beginning on page 2.
SAFETY
PA-17-05-R1 (04/2018) 5 / 34
SAFETY
EN
www.carlisleft.com

AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area Fire Hazard
Improper or inadequate
operation and maintenance
procedureswillcauseare
hazard.
Protection against inadvertent
arcing that is capable of
causingreorexplosionislost
if any safety interlocks are
disabled during operation.
Frequent Power Supply or
Controller shutdown indicates
a problem in the system
requiring correction.
Fire extinguishing equipment must be present in the
spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be
turnedoffpriortocleaning,ushingormaintenance.
Spray booth ventilation must be kept at the rates
required by NFPA-33, EN 50177 OSHA, country,
and local codes. In addition, ventilation must
be maintained during cleaning operations using
ammableorcombustiblesolvents.
Electrostatic arcing must be prevented. Safe
sparking distance must be maintained between the
parts being coated and the applicator. A distance of
1 inch for every 10KV of output voltage is required
at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only
as instructed.
Non-factory replacement parts or unauthorized
equipmentmodicationsmaycausereorinjury.
If used, the key switch bypass is intended for use
only during setup operations. Production should
never be done with safety interlocks disabled.
The paint process and equipment should be set up
and operated in accordance with NFPA-33, NEC,
OSHA, local, country, and European Health and
Safety Norms.
PA-17-05-R1 (04/2018) 6 / 34
SAFETY
EN
www.carlisleft.com

AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Improper or inadequate
operation and maintenance
procedures will cause a
rehazard.
Protection against inadvertent
arcing that is capable of
causingreorexplosionislost
if any safety interlocks are
disabled during operation.
Frequent Power Supply or
Controller shutdown indicates
a problem in the system
requiring correction.
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch for
every 10KV of output voltage is required at all times.
Unlessspecicallyapprovedforuseinhazardous
locations, all electrical equipment must be located
outside Class I or II, Division 1 or 2 hazardous, zone
21 or zone 22 areas.
Testonlyinareasfreeofammableorcombustible
materials.
The current overload sensitivity (if equipped)
MUST be set as described in the corresponding
section of the equipment manual. Protection against
inadvertentarcingthatiscapableofcausingre
or explosion is lost if the current overload sensitivity
is not properly set. Frequent power supply
shutdown indicates a problem in the system which
requires correction.
Always turn the control panel power off prior to
ushing,cleaning,orworkingonspraysystem
equipment.
Beforeturninghighvoltageon,makesurenoobjects
are within the safe sparking distance.
Ensure that the control panel is interlocked with the
ventilation system and conveyor in accordance with
NFPA-33, EN 50177.
Havereextinguishingequipmentreadilyavailable
and tested periodically.
Improper operation or
maintenance may create
a hazard.
Personnel must be properly
trained in the use of this
equipment.
Personnel must be given training in accordance
with the requirements of NFPA-33, EN 60079-0.
Instructions and safety precautions must be read
and understood prior to using this equipment.
Comply with appropriate local, state, and national
codesgoverningventilation,reprotection,
operation maintenance, and housekeeping.
Reference OSHA, NFPA-33, EN Norms and your
insurance company requirements.
General Use and
Maintenance
Spray Area Explosion Hazard
PA-17-05-R1 (04/2018) 7 / 34
SAFETY
EN
www.carlisleft.com

AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area /
High Voltage
Equipment
There is a high voltage device
that can induce an electrical
chargeonungroundedobjects
which is capable of igniting
coating materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many coating
materialsandcauseare
or explosion.
Parts being sprayed and operators in the spray
area must be properly grounded.
Parts being sprayed must be supported on
conveyors or hangers that are properly grounded.
The resistance between the part and earth ground
must not exceed 1 meg ohm. (Refer to NFPA-33,
EN 50177)
Operators must be grounded. Rubber soled
insulating shoes should not be worn. Grounding
straps on wrists or legs may be used to assure
adequate ground contact.
Operators must not be wearing or carrying any
ungroundedmetalobjects.
When using an electrostatic handgun, operators
must assure contact with the handle of the applicator
via conductive gloves or gloves with the palm section
cut out.
NOTE: REFER TO NFPA-33 EN 50177 OR
SPECIFIC COUNTRY SAFETY CODES
REGARDING PROPER OPERATOR
GROUNDING.
Allelectricallyconductiveobjectsinthesprayarea,
withtheexceptionofthoseobjectsrequiredbythe
process to be at high voltage, must be grounded.
Groundedconductiveooringmustbeprovidedin
the spray area.
Always turn off the power supply prior to cleaning,
or working on powder system equipment.
Unlessspecicallyapprovedforuseinhazardous
locations, all electrical equipment must be located
outside Class I or II, Division 1 or 2, zone 21 or
zone 22 hazardous areas, in accordance with
NFPA-33.
Do not touch the applicator electrode while it is
energized.
Electrical Discharge
PA-17-05-R1 (04/2018) 8 / 34
SAFETY
EN
www.carlisleft.com

AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
High voltage equipment is
utilized in the process. Arcing
in the vicinity of ammable or
combustible materials may
occur. Personnel are exposed
to high voltage during operation
and maintenance.
Protection against inadvertent
arcingthatmaycauseareor
explosion is lost if safety circuits
are disabled during operation.
Frequent power supply shut-
down indicates a problem in
the system which requires
correction.
An electrical arc can ignite
coating materials and cause a
reorexplosion.
Unless specically approved for use in hazardous
locations, the power supply, control cabinet, and all
other electrical equipment must be located outside
Class I or II, Division 1 and 2, zone 21 or zone 22
hazardous areas in accordance with NFPA-33 and
EN 50177.
Turn the power supply OFF before working on the
equipment.
Testonlyinareasfreeofammableorcombustible
material.
Testing may require high voltage to be on, but only
as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure no
objectsarewithinthesparkingdistance.
Electrical Discharge
Electrical
Equipment
Certain materials may be
harmful if inhaled, or if there is
contact with the skin.
Follow the requirements of the Safety Data Sheet
supplied by coating material manufacturer.
Adequate exhaust must be provided to keep the air
free of accumulations of toxic materials.
Use a mask or respirator whenever there is a chance
of inhaling sprayed materials. The mask must be
compatible with the material being sprayed and its
concentration. Equipment must be as prescribed
by an industrial hygienist or safety expert, and be
NIOSH approved.
Chemical HazardToxic Substances
PA-17-05-R1 (04/2018) 9 / 34
SAFETY
EN
www.carlisleft.com

The following instructions apply to equipment covered by
certicatenumberPTB16ATEX5004:
1. Theequipmentmaybeusedwithammablegasesand
vapors with apparatus groups II and with temperature
class T6.
2.
The equipment is only certied for use in ambient
temperatures in the range 10°C to +40°C and should
not be used outside this range.
3.
Installation shall be carried out by suitably trained
personnel in accordance with the applicable code of
practice e.g. EN 60079-14:1997.
4. Inspection and maintenance of this equipment shall be
carried out by suitably trained personnel in accordance
with the applicable code of practice e.g. EN 60079-17.
5.
Repair of this equipment shall be carried out by
suitable trained personnel in accordance with the
applicable code of practice e.g. EN 60079-19.
6. Puttingintoservice,use,assembling,andadjustment
of the equipment shall be tted by suitably trained
personnel in accordance with the manufacturer's
documentation.
Refer to the "Table of Contents" of this service manual:
a. Installation
b. Operation
c. Maintenance
d.PartsIdentication
7. Components to be incorporated into or used as
replacement parts of the equipment shall be tted
by suitably trained personnel in accordance with the
manufacturer's documentation.
8. The certication of this equipment relies upon the
following materials used in its construction:
If the equipment is likely to come into contact with
aggressive substances, then it is the responsibility of
the user to take suitable precautions that prevent it
from being adversely affected, thus ensuring that the
type of protection provided by the equipment is not
compromised.
Aggressive substances: e.g. acidic liquids or gases
that may attack metals, or solvents that may affect
polymeric materials.
Suitable precautions: e.g. regular checks as part of
routine inspections or establishing from the material's
datasheetsthatitisresistanttospecicchemicals.
Referto"Specications"inthe"Introduction"section:
9.
The characteristics of the equipment shall be detailed
e.g. electrical, pressure, and voltage parameters.
The manufacturer should note that, on being put into
service, the equipment must be accompanied by
a translation of the instructions in the language or
languages of the country in which the equipment is to
be used and by the instructions in the original language.
EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6
PA-17-05-R1 (04/2018) 10 / 34
ATEX
EN
www.carlisleft.com

INTRODUCTION
PRODUCT DESCRIPTION
Application
The MS topcase control module is designed exclusively
for the control of MS powder applicators.
It controls and regulates the electrostatics and the air supply
to the powder spray guns and the vibrator. The control
module detects the connected gun type and switches,
when pressing the gunswitch, automatically. Any other use
is considered improper. The manufacturer is not liable for
any resulting damage resulting from improper use; the risk
lies with the user alone!
Scope of Delivery
Function
The MS topcase control module can be operated with either
MS Corona powder spray applicators or MS Tribo powder
spray applicators. The control module automatically detects
which type of gun is attached.
The MS topcase control module has the following features:
• Digital control with touch panel basic programs,
over 999 programs can be stored.
• Automatic powder feed with dosage air
settings reproducibly
• Air regulation by MS proportional valves
• Processor-controlled high-voltage (kV and µA)
self-diagnosis
615300 MS Topcase Control Module (Basic)
OR OR
615305 MS Topcase control module (Deluxe)
460146
Grounding cable with clamp L=5m, 2.5mm2
PA-17-05 Manual
460147 Power Cable Topcase EU
OR OR
460148 Power Cable Topcase CH
OR OR
460149 Power Cable Topcase US
OR OR
460150 Power Cable Topcase CN
OR OR
461881 Power Cable Topcase UK
Part #
SCOPE OF DELIVERY
Description
CAUTION
!
615300, 615305 and 610189-10 units must be lo-
cated outside the hazardous area (zone 22, class 1
division 2).
PA-17-05-R1 (04/2018) 11 / 34
INTRODUCTION
EN
www.carlisleft.com

Dimension
Weight: 4.4 kg
Depth: 280 mm
Width: 200 mm
Height: 120 mm
Electrical data
Main: 100 - 240 VAC
Frequency: 50 - 60 Hz
Input power: 70 W (With vibrator 550W)
External voltage to gun: max. 10 Veff
External current to gun: max. 1.4 A
External frequency to gun: 40 kHz.
Output to vibrator: 100 - 240 VAC / max. 70 W
Fuse: 2.5A
Permission
Protection class: IP 64
Interference suppression: FN
Temperature range: 0 °C … +40 °C (32 °F ... +104 °F)
PTB 16ATEX5004: EN50050-2:2013
Pneumatic data
Input air pressure: 6 bar max.
Compressed air quality according ISO 8573.1
Residual water content in compressed air: max. 1.3 g/m3 with a dew point of 7 °C
Residual oil in the compressed air: max. 0.1 mg/m3
Air throughput: max. 5-20 m3/h
Regulated output air pressure: 0 – 5bar
SPECIFICATIONS
PA-17-05-R1 (04/2018) 12 / 34
INTRODUCTION
EN
www.carlisleft.com

PNEUMATIC SETTINGS
OVERVIEW FRONT
CORONA MODE
The higher feed air is set, the more powder output is
achieved. (Settings between 0.6 - 3.5 bar)
0
1
2
3
4
5
6
bar
+
–
0.00
0
1
2
3
4
5
6
bar
+
–
0.00
USING “SOFT” CONTROLS
LANGUAGE SELECT
Changes language set.
Setting The Feed Air
Thefeedairisusedtoadjusttheamountofpowder.
Setting The Dosage Air
The dosage air is used for setting the kinetic propulsion of
the powder cloud.
If a little amount of powder is desired, the dosage air is set
to be higher. (0.6 - 1.6 bar)
If a lot of powder output is desired, the dosage air is set to
be smaller. (0.2 - 0.6 bar)
Setting The Gun Air
The gun air is used to cool the electrode.
(Settingsforatfannozzlesabout0.1bar)
(Settings for round nozzle 0.1 - 0.8 bar)
Gun Air
0.00
0
1
2
3
4
5
6
0
10
20
30
60
70
100
40 50
80
90
0
10
20
30
60
70
100
40 50
80
90
0
1
2
3
4
5
6
bar bar
kV µA
PROGRAMS
CLEANING
ONE LAYER
TWO LAYER
OFF ON
bar
+
–
+
–
+
–
+
–
TOPCOAT PRG: 1 STANDARD 09/01/2018 13:43:45
0.00 0.00
0 0
0.00
FEED AIRKV
DOSING AIR
CURRENT
DRAW
PA-17-05-R1 (04/2018) 13 / 34
EN USING “SOFT” CONTROLS
www.carlisleft.com

NOTE
Excessive amounts of current produces
orange peel.
0
10
20
30
60
70
100
40 50
80
90
kV +
–
0
0
10
20
30
60
70
100
40 50
80
90
µA +
–
0
ELECTRICAL SETTINGS
Setting The High Voltage
Withthiscontrol,thehighvoltageoftheguncanbeadjusted.
Depending on the powder, charging is set between 40 kV
to 80 kV. Standard powder can be set with approximately
70 kV. Metallic powders are set about 50 - 60 kV.
Setting The Current Control
Thecurrentregulationhasagreatinuenceonthechargeof
the powder. As a rule, little electricity is used. Approximately
20 µA. In weakly chargeable powder, the amount of current
must be set higher. In case of applying a second or over
coat or MDF coating, the amount of current can be set low:
approximately 6-8 µA.
PA-17-05-R1 (04/2018) 14 / 34
EN USING “SOFT” CONTROLS
www.carlisleft.com

OVERVIEW FRONT TRIBO
MODE (DELUXE UNIT)
0
1
2
3
4
5
6
0
10
20
30
60
70
100
40 50
80
90
0
10
20
30
60
70
100
40 50
80
90
0
1
2
3
4
5
6
bar bar
kV µA
PROGRAMS
CLEANING
ONE LAYER
TWO LAYER
OFF ON
+
–
+
–
+
–
+
–
TOPCOAT PRG: 1 STANDARD 09/01/2018 13:43:45
0.00 0.00
0 0
FEED AIRKV
DOSING AIR
CURRENT
DRAW
0
1
2
3
4
5
6
bar
+
–
0.00
PNEUMATIC SETTINGS
CORONA/TRIBO
Setting The Feed Air
Thefeedairisusedtoadjusttheamountofpowder.The
higher feed air is set, the more powder output is achieved.
(Settings between 0.6 - 3.5 bar)
Setting The Dosage Air
The dosage air is used for setting the kinetic propulsion of
the powder cloud.
If a little amount of powder is desired, the dosage air is set
to be higher. (0.6 - 1.6 bar)
0
1
2
3
4
5
6
bar
+
–
0.00
0
1
2
3
4
5
6
bar
+
–
0.00
If a lot of powder output is desired, the dosage air is set to
be smaller. (0.2 - 0.6 bar)
Setting The Gun Air
With the gun air control, the charging can be controlled. The
more air, the higher powder charge. (Settings 0.5 – 2 bar)

NOTE
If the value falls below the prescribed setting, the module
goes into Tribo alarm to ensure the desired charge.
Current Display
In Tribo mode this is not a setting but only a display of the
microamp powder charge. If the current amount is set and
this amount is achieved, an alarm will display.
0
2
4
612
14
20
810
16
18
µA +
–
5
ASSIGNMENT OF KEYS
Menu Programs Button
View or edit programs
Cleaning Button
Clean the system
PROGRAMS
CLEANING
Standard Program
The default is two standard programs.
• Program Standard surface part (ONE LAYER)
• Program secondary coating (TWO LAYER)
On Off Button
ONE LAYER
TWO LAYER
OFF ON
OVERVIEW FRONT CORONA
MODE IN Nm3/h
These controls are shown when the MS topcase control
module is set to Nm3/h.
0
1
2
3
4
5
6
0
10
20
30
60
70
100
40 50
80
90
0
10
20
30
60
70
100
40 50
80
90
Nm3/h
kV µA
PROGRAMS
CLEANING
ONE LAYER
TWO LAYER
OFF ON
Gun air
+
–
+
–
+
–
TOPCOAT PRG: 1 STANDARD 09/03/2018 14:55:43
0.0
0 0
0.0
0
10
20
30
60
70
100
40 50
80
90
+
–
0
%
TheunitcanbesettoNm3/hinthecongurationmenu.
(Seecongurationmenusectionofthismanual).
PNEUMATIC SETTINGS
Setting The Amount of Powder
The higher % is set, the more powder output is achieved.
(Standard Setting 65%)
NOTE
This regulates the balance between feed and
dosing air.
PA-17-05-R1 (04/2018) 16 / 34
EN USING “SOFT” CONTROLS
www.carlisleft.com

0
10
20
30
60
70
100
40 50
80
90
+
–
0
%
Setting The Nm3/h
The Nm3/h is used for setting the powder cloud volume of
air for more powder and kinetic propulsion.
(Standard Setting 3.5 Nm3/h)
0
1
2
3
4
5
6
Nm3/h
+
–
0.0
NOTE
Never have zero feed.
Cleaning
In order to clean the gun and the powder hose, the CLEAN-
ING button must be pressed.
Thebuttonwillturngreenandsprayairbriey,thenturnoff
again. There will be a delay until the button is pressed again.
CLEANING
CLEANING
WARNING
!
When operating the manual powder spray, follow the
operating instructions for the manual powder spray gun.
Externally, this can also be done by connecting the 24 VDC.
If voltage is applied, the cleaning is active. For cases with
external power supply, install a relay switch between I/O
connector pin 3 and pin 4.
During the cleaning, the unit can be cleaned outside man-
ually with compressed air.
Standby Mode
The powder applicator turns off with the OFF button. When
the OFF button lights up red, work pieces cannot be coated.
CAUTION
!
If the powder is provided from an external
source, do not turn the power switch off and turn off
input air during cleaning or powder may enter into
the valve manifold and damage the valves.
CLEANING
Main Switch Off
Turn off the Topcase control module with the lever switch
on the back. The touchscreen turns off.
PA-17-05-R1 (04/2018) 17 / 34
EN USING “SOFT” CONTROLS
www.carlisleft.com

Connector Name
CONNECTING HARDWARE
To Notice
From
Control Module Connecting
Connect ground cable GND (Yellow/Green) Controller
True Earth Ground
Safety regulations
Main cable Line Power Main Supply Controller Safety regulations
Main air Main Air Input Main air Controller 6-8 bar Free from
Oil and water
Connect control signals
In/Output Connect Controller Vibrator Motor Safety regulations
Fuse Prim. Fuse
2.5A (Pre Installed)
Connect Manual Gun
Manual powder gun Corona Manual Controller
Cable, Corona Gun Connect Powder Gun
Manual powder gun Tribo Manual Controller
Cable, Tribo Gun Connect powder gun
Gun air hose Gun Air Manual Controller
(black) powder gun
Connect Powder Injector
Airhosefeedair FeedAir(blue) Controller Powderinjector
Airhosedosageair DosageAir(red) Controller Powderinjector
Connect What
INSTALLATION
CAUTION
!
These units must be located outside the hazardous
area (zone 22, class 1 division 2)
PA-17-05-R1 (04/2018) 18 / 34
EN INSTALLATION
www.carlisleft.com

WIRING DIAGRAM OF MS TOPCASE S4 CONTROL MODULE
6-8bar Inlet
Air Pressure
Vibrator Control
Signals 24VDC
230/110V
50/60Hz
PA-17-05-R1 (04/2018) 19 / 34
EN INSTALLATION
www.carlisleft.com

WIRING DIAGRAM OF MS TOPCASE
S4 CONTROL MODULE DELUXE UNIT
6 bar Inlet
Air Pressure
Vibrator Control
Signals 24VDC
230/110V
50/60Hz
PA-17-05-R1 (04/2018) 20 / 34
EN INSTALLATION
www.carlisleft.com
This manual suits for next models
1
Table of contents
Other Carlisle Control Unit manuals

Carlisle
Carlisle ms 610190-10 User manual

Carlisle
Carlisle Ransburg CCV-5100 User manual

Carlisle
Carlisle BINKS 84-501 User manual

Carlisle
Carlisle BINKS 240-5100 User manual

Carlisle
Carlisle Ransburg CCV-403-SS User manual

Carlisle
Carlisle BINKS 84-601 User manual

Carlisle
Carlisle BINKS 84-404 User manual

Carlisle
Carlisle BINKS 240-2012-AC User manual

Carlisle
Carlisle DeVilbiss AG362P Series User manual