Carlisle Ransburg CCV-403-SS User manual

CS-15-01-R3 (9/2018) 1 / 8 www.carlisleft.com
17
18
10
9
12
11
13
14 15
16
8
7
6
5
4
3
2
1
VALVE BODY
PRIOR TO 05/2015
CCV-403-SS & CCV-403-SS-E
SPANNER TOOL: CCV-7
(SOLD SEPARATELY)
SPECIFICATIONS
Maximum air inlet pressure: 7 bar [105 psi]
Air requirements (operating pressure): 4.8-6.9 bar [70-100 psi]
Air inlet connection: 1/8" NPT (f)
Maximum fluid pressure: 20.7 bar [300 psi]
Fluid inlet connections (2x): 1/4" NPT (f)
Valve actuation speed (ON/OFF cycles): 55 cycles/min
Wetted Parts: 300 series Stainless Steel,
PTFE
Item
No. Part No. Description CCV-403- SS
CCV-403-
SS-E
1 CCV-43 END CAP (GOLD) 1 1
2 CCV-45 lCLAMPING NUT 1 1
3 VA-246 lCUP 1 1
4 CCV-3 NUT 1 1
5 CCV-42 VALVE INDICATOR 1 1
6 CCV-41-K2 SPRING 1 1
7 CCV-4 SPRING WASHER 1 1
8 CCV-8-K2 lVALVE NEEDLE SEAL 1 1
9 240-2039 VALVE BODY 1 1
10 SSP-1421 PIPE PLUG, 1/4" 1 1
11 CCV-13 SPANNER NUT 1 –
Item
No. Part No. Description CCV-403- SS
CCV-403-
SS-E
12 LSMM0053 METRIC SPANNER NUT – 1
13 240-2030 SPLIT COLLAR 1 1
14 240-2032 lSPRING CLIP 1 1
15 CCV-40-K2 lPOPPET SEAT 1 1
16 CCV-39 lSTEM 1 1
17 CCV-44 RING RETAINER 1 1
18 SST-8436 lRETAINING RING 1 1
lParts are included within the following service kits:
KK-4841 SEAL REBUILD KIT
Recommended grease:
AGMD-010 Silicone free grease 50g [2oz] tube
EN
SERVICE MANUAL
CCV-403-SS & CCV-403-SS-E
COLOR CHANGE VALVES

EN
CS-15-01-R3 (9/2018)2 / 8www.carlisleft.com
DJ Hasselschwert
Toledo, OH 43612
4-3190R-2
10-Mar-16
Signed for and on behalf of
Carlisle Fluid Technologies:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and requirements
EN 13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres - Protection by constructional safety
The object of the declaration described above is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC
(until April 19th, 2016) and Directive 2014/34/EU (from April 20th, 2016)
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed
in accordance with any applicable local codes of practice.
(Vice President: Global
Product Development)
The object of the declaration described above is in conformity with the relevant Union harmonisation
legislation:
This Declaration of Conformity
/incorporation is issued under the sole
responsiblility of the manufacturer:
Carlisle Fluid Technologies,
320 Phillips Ave.,
Toledo, OH 43612
EU Declaration of Incorporation
Protection Level:
II 2 G X
Notified body details and role:
Element Materials Technology. WN8 9PN UK
Lodging of Technical file
Product Description/Object of Declaration:
Solvent and Water based Materials
Zone 1
Suitable for use in hazardous area:
This Product is designed for use with:
CCV Valves - CCV-403-SS, CCV-403-SS-E

EN
CS-15-01-R3 (9/2018) 3 / 8 www.carlisleft.com
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK
OUT ALL POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out all power supplies
before performing equipment maintenance could cause serious
injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all pressure before
servicing. Spray from the spray gun, hose leaks, or ruptured
components can inject fluid into your body and cause extremely
serious injury.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
PACEMAKER WARNING
You are in the presence of magnetic fields which may interfere
with the operation of certain pacemakers.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.

EN
CS-15-01-R3 (9/2018)4 / 8www.carlisleft.com
1
3
MAINTENANCE SYMBOLS:
LOCTITE # or equivalent
Nm [in-lb or ft-lb]
see page 1)
Part number = AGMD-010
DISASSEMBLY ORDER SHOWN. REVERSE FOR REASSEMBLY.
HOW TO INSTALL COLOR CHANGE VALVE (CCV) USING THE CCV-7 VALVE TOOL:
14.9-17.6 N-m
[132-156 in-lbs]
MAX.
HOW TO INSTALL COLOR CHANGE VALVE (CCV) USING THE CCV-7 VALVE TOOL:
14.9-17.6 N-m
[132-156 in-lbs]
MAX.
77-3117 & 77-3118 updates
CS-15-10 update:
When installing the CCV valve assembly into a manifold
block, DO NOT use pipe sealant or PTFE tape.
The CCV valve must be supported while tightening the
tube fittings to prevent damage to the valve seats,
if installed in a manifold. Or you may remove the valve
before tightening the fluid inlet fittings.
When installing the CCV valve assembly into a manifold
block, DO NOT use pipe sealant or PTFE tape.
The CCV valve must be supported while tightening the
tube fittings to prevent damage to the valve seats,
if installed in a manifold. Or you may remove the valve
before tightening the fluid inlet fittings.
HOW TO INSTALL COLOR CHANGE VALVE (CCV) USING THE CCV-7 VALVE TOOL:

EN
CS-15-01-R3 (9/2018) 5 / 8 www.carlisleft.com
NOTES

EN
CS-15-01-R3 (9/2018)6 / 8www.carlisleft.com
NOTES

EN
CS-15-01-R3 (9/2018) 7 / 8 www.carlisleft.com
NOTES

EN
CS-15-01-R3 (9/2018)8 / 8www.carlisleft.com
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations.
Region Industrial/Automotive Automotive Renishing
Americas Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
Europe, Africa,
Middle East, India
Tel: [phone]
Fax: [phone]
China Tel: [phone]
Fax: [phone]
Japan Tel: [phone]
Fax: [phone]
Australia Tel: [phone]
Fax: [phone]
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®
are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
For the latest information about our products, visit www.carlisleft.com