Carlisle 10 69 46 EU User manual

Instruction Manual
Electric Drive Rotary Agitators
Vertical Mounted
10 69 46 Inverter Model EU
50 28 61 Variator Model EU
10 69 73 Inverter Model USA
10 69 75 Variator Model USA
10 69 74 Inverter Model Japan
10 69 76 Variator Model Japan

Instruction Manual
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Product Description
This Product is designed for use with: Solvent and Water based Materials
Suitable for use in hazardous area: Zone 0, 1 & 2
Protection Level:
Manufacturer:
EU Declaration of Conformity
We: Binks declare that the above product conforms with the Provisions of:
b compl ing with the following statutor documents and harmonized standards:
D Smith (General Manager)
12 Februar 2013
EN 60079-0: Explosive atmospheres - Equipment. General requirements
EN 60079-1:Explosive atmospheres - Equipment protection b flameproof enclosures "d"
EN 60079-7:2007 - Explosive atmospheres. Equipment protection b increased safet "e"
IEC 60072: Rotating electrical machine FT flange class
IEC 60034-1,5,6,7,8,9,12,14: Rotating electrical machines
EN1127-1: Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1: Non electrical equipment for use in potentiall explosive atmospheres - Basic methods and requirements
EN 13463-5: Non electrical equipment for use in potentiall explosive atmospheres - Protection b constructional safet
EN 13463-8: Non-electrical equipment for potentiall explosive atmospheres. Protection b liquid immersion 'k'
Providing all conditions of safe use stated within the product manuals have been complied with and that the final equipment
into which this product is installed has been re-assessed as required, in accordance with essential health and safet
requirements of the above standards, directives and statutor instruments and also installed in accordance with an
applicable local codes of practice.
Agitator - 106946, 106973, 106974
Machiner Directive 2006/42/EC
ATEX Directive 94/9/EC
EN 12621: Machiner for the suppl and circulation of coating materials under pressure - Safet requirements
EN ISO 12100: Safet of Machiner - General Principles for Design
EN ISO 4413: H draulic Fluid Power - General Rules and safet requirements
II 1/2 G X T4
II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722
II 2 GD ck T4 (Gearbox)
EMC Directive 2004/108/CE
Binks,
Justus-von-Liebig - Strasse,
63128 Dietzenbach. DE

Instruction Manual
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General Description
The electric driven agitators are designed to drive paddle assemblies primarily for
the agitation of Solventborne and Waterborne paint.
Two types of Agitator mounting are available Inverter or Manual Variator control to
suit customer preferences for speed change.
The Agitator complies with current E CE and ATEX legislation.
Operating Principle
An AC induction electric motor drives an in-line gearbox which in turn drives a
shaft and stainless steel three bladed paddle assembly.
A robust coupling connects the gearbox shaft to the paddle shaft.
A PTFE lip seal ensures sealing of the paddle shaft through the lid of the tank.
The assembly is mounted Vertically and ‘off set’ from the centre of the tank, the
paddle design moves the fluid in a downward offset centrifugal direction.
The correct positioning of the agitator on the tank lid is important to create the
optimum agitation and perform correct mixing without the use of baffles mounted
inside the tank. (See Installation Section)

Instruction Manual
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Electrical Drives
Inverter Controlled - The rotational speed of the paddle assembly is controlled by
adjusting the motor frequency range between 20 and 80 Hz by connecting the
electric motor to a suitable AC frequency Inverter Drive.
The speed adjustment is made by control of the Inverter Frequency Output
through manual operation or from a PLC analogue output.
The motor frequency is directly proportional to the agitator rotational speed and
provides an output speed control factor of 4, the gearbox ratio determining the final
output speed. (See specifications section)
If required the speed of rotation can be reduced in proportion to the fluid level in
the tank. It is good practice however, particularly with waterborne paint to maintain
a high fluid level in the mix tank.
Mechanical Variator Controlled – The rotational speed of the paddle assembly is
controlled by adjustment of the hand wheel incorporated on the variator/gearbox
unit. The speed control is over a factor of 5, the gearbox ratio determining the final
output speed. (See specifications section)
An optional gravitational indicator can be fitted to the standard handwheel.
Note: The unit must be running to be able to adjust the speed
General - To eliminate the possibility of any oil contamination into the paint tank
from a failed or leaking gearbox seal a Flinger Plate is incorporated onto the shaft
to direct any oil escape into the support housing. Drainage is through the 1/8
connection, a Ø6 mm hose fitting or similar can be connected to allow any
drainage to be piped away from the tank lid.
In addition a PTFE shaft seal is incorporated in the support housing to prevent any
unintentional ingress from entering from the tank lid.

Instruction Manual
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Specification
Electrical Motor Driven Rotary Agitator
Specification
Paddle Shaft Speed Range Inverter Control
Manual Variator
47 to 190 RPM
40 to 212 RPM
Paddle Diameter
Paddle shaft
Paddle shaft seal
Ø300 (3 Blades)
Stainless Steel
PTFE Lip Seal
Rotation looking on top of unit Clockwise
Shaft Connection Ø20 (female)
Speed control Inverter Control
Manual Variator
Inverter Output 20 – 80 Hz
Manual Hand wheel Adjustment
Supply Connection Inverter Control
Manual Variator
400v – 3ph – 50 Hz 0.37 kW
Motor Eexd II 2 G T4 IP66 ATEX
(inc thermisters when inverter
controlled)
Ambient Operating Temperature -20°C to + 40°C
Gearbox oil ( Mineral ) Inverter Control
Manual Variator
Shell Omala – 320 or equivalent
Gearbox oil volume Inverter Control
Manual Variator
1.45 Litres
Variator nit (with 4 pole Motor) Output Speed 190 – 1000 Rpm
Weight of nit Inverter Control
Manual Variator
23 Kg
28 Kg

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ATEX Conditions for Use - Section 2.2
ATEX Certification: Agitator Shaft and Mounting Assembly. Cat. 1)
Model 106946; 106948
Special Conditions for Safe use.
The ancillary Electric motor plus the connecting Gear ox used to power the agitator shaft must e
adequately rated for the intended use and e declared conformant for the category of the
equipment and potentially explosive atmosphere.
Installer shall ensure that the mixing vessel the agitator is attached to does not contain y mass
greater than 7.5% in total of magnesium, titanium or zirconium.
Operator shall ensure that there is less than 1 Ohm resistance etween metallic parts of the
mounting assem ly and agitator shaft to the mixing vessel.
Operator shall ensure the mixing vessel is adequately onded to the main protective earth.
Operator shall ensure greater than 50 mm clearance exists etween the tip of the paddle and the
side wall of the mixing vessel.
Operator shall ensure greater than 50 mm clearance etween the ottom of the tank and lowest
part of the agitator paddle or shaft.
Operator shall visually inspect the shaft for signs of damage or distortion that may reduce the
clearance requirement.
ATEX Certification: Motor Cat. 2)
Model
Technical File Reference 600028
Certificate num er TRL04ATEX91055X
Ta = -20°C to +40 °

Instruction Manual
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WARNING
Directions for Working Safety
This Product has been constructed according to advanced technological standards and i s operationally reliable. Damage may, however,
result if it is used incorrectly by untrained persons or used for purposes other than those for which it was constructed.
The l ocally current regulations for safety and prevention of accidents are val id for the operation of this product under al l circumstances.
International, national and company safety regulations are to be observed for the installation and operation of this product, as well as the
procedures involved in maintenance, repairs and cleaning.
These instructions are intended to be read, understood and observed in all points by those responsible for this product. These operating
and maintenance instructions are intended to ensure trouble free operation. Therefore, it is recommended to read these i nstructions
carefully before start-up. Bi nks P E cannot be held responsible for damage or malfunctions resulting from the non-observance of the
operating instructions. These instructions including regulations and technical drawings may not be copied, distributed, used for
commercial purposes or given to others either in ful l or in part without the consent of Binks P E.
We reserve the right to alter drawings and specifi cations necessary for the technical improvement of this product without notice.
Equipment Misuse Hazard
Equipment misuse can cause the equi pment to rupture or malfunction and result in seri ous injury.
•This equipment i s for professi onal use onl y.
•Read all instruction manuals, tags, and labels before operating the equipment.
•Use the equipment only for its intended purpose.
•Do not alter or modify this equi pment. Use only genuine Binks P E parts and accessories.
•heck equipment dail y. Repair or replace worn or damaged parts i mmediately.
•Do not exceed the maxi mum working pressure stated on the equi pment or in the Technical Data for your
equipment. Do not exceed the maximum working pressure of the l owest rated component in your system.
•Use fluids and solvents which are compatible with the equi pment wetted parts. Refer to the Techni cal Data
section of all equipment manuals. Read the fluid and solvent manufacturer’s warni ngs.
•Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose hoses to
temperatures above 82° (180°F) or below —40° (—40°F).
•Do not lift pressurized equipment.
•omply with all appl icable local, state, and national fire, electrical, and safety regulations.
Fire, Explosion and Electric Shock Hazard
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire,
explosion, or electric shock.
When installed and operated in accordance with its instructions, the pump i s approved for operation in Zone 1
(Europe) & Divi sion 1 (North America), hazardous locations. (ATEX at 2)
•Electri cal equipment must be installed, operated, and serviced only by trained, qual ified personnel who fully
understand the requirements stated in this i nstruction manual.
•Ground the equi pment and all other electrically conductive objects in the spray area. After grounding test with
ohmmeter to ensure earth continuity is 1 ohm or less.
•Keep all covers tight while the motor is energized.
•If there is any static sparking or you feel an electri c shock while using this equipment, stop sprayi ng/dispensing
immediately. Do not use the equipment until you identify and correct the probl em.
•Provi de fresh air ventilation to avoid the build up of flammabl e fumes from solvents or the fluid being
pumped.
•Keep the pumping area free of debris, including solvent, rags, and gasoline.
•Electri cal ly di sconnect all equipment in the pumping area.
•Extinguish all open flames or pilot l ights in the spray/dispense area.
•Do not smoke in the spray/dispense area.
•Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are present.

Instruction Manual
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WARNING
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the e quipment if the safety
de vices have been removed.
READ THE MANUAL
Be fore operating equipment, read and
understand all safety, operation and
ma i ntenance information provided in the
opera tion manual.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT
AND LOCK OUT ALL POWER SOURCES DURING
MAINTENANCE
Fai lure to De-energize, disconnect and lock out
al l power s upplies before performing
equipment maintenance could cause serious
in ury or death.
OPERATOR TRAINING
All personnel must be trained before
opera ting equipment.
PROJECTILE HAZARD
You ma y be in ured by venting liquids or
gas es that are released under pressure, or
fl ying debris.
PINCH POINT HAZARD
Moving parts can crush a nd cut. Pinch
points a re basically any a reas where there
are moving parts.
WEAR SAFETY GLASSES
Fa i lure to wear s afety glasses with side
shi elds could re sult in serious e ye in ury or
bl i ndness
NOISE HAZARD
You ma y be in ured by loud noise. Hearing
protecti on may be required when using this
equipment.
KNOW WHERE AND HOW TO SHUT OFF THE
EQUIPMENT IN CASE OF AN EMERGENCY
HIGH PRESSURE CONSIDERATION
High pressure can ca use serious i n ury. Relieve
al l pressure before servicing. Hose leaks, or
ruptured components ca n i n ect fluid into your
body and ca use extremely serious i n ury.
AUTOMATIC EQUIPMENT
Automa tic equipment may s tart suddenly
without warning.
PROP 65 WARNING
WARNING: This product contains chemicals
known to the State of California to ca use
cance r and birth defects or other
reproductive harm.
CA PROP
65
MAGNETIC FIELD PRESENT
You may be sub ected to magnetic fields
which may i nterfere with the operation of
certain pacemakers.
MAGNET HAZARD
Ta ke ca re when handling magnets.
Avoi d getting magnets in cl ose proximity of
ea ch other. In ury or damage to magnets
may res ults.

Instruction Manual
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Assembl Drawing
Vertical Agitator - Inverter
106946 (106973 & 106974

Instruction Manual
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Parts List - Vertical Agitator - Inverter 106946 (106973 & 106974
ITEM PART No DESCRIPTION QTY REMARKS
1 193610 GEARBOX (RATIO 11.76 USA) 1 106973
1&2 194918 MOTOR & GEARBOX – EU VERSION 1
2
193609 ELECTRIC MOTOR (0.5 P USA) 1 106973
2
193613 ELECTRIC MOTOR (0.4KW JAPAN) 1 106974
3 192744 SUPPORT HOUSING - MACHINING 1
4 192745 SHAFT CLAMP 1
5 165664 M8 x 35 GRUBSCREW 4
6 165108 M8 SPRING WASHER 4
7 163144 M8 HE AGON NUT 4
8 192746 FLINGER PLATE 1
9 161990 Ø20.29 x 2.62 O-RING (VITON) 1
10 165635 M4 x 6 GRUBSCREW 2
11 162705 Ø20 x Ø30 LIP SEAL 1
12 192748 COVER PLATE 1
13 165949 M5 x 10 TOR SCREW (ST ST) 2
14 165141 M5 SHAKEPROOF WASHER (ST ST) 2
15 161983 Ø91.67 x 3.53 O-RING 1
16 192747 PADDLE ASSEMBLY 1 SPECIFY SHAFT LENGTH
17 192750 M5 TOR SCREWDRIVER 1

Instruction Manual
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Assembl Drawing
Vertical Agitator - Variator
106948 (106975 & 106976

Instruction Manual
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Parts Lists
Parts List - Vertical Agitator - Variator 106948 (106975 & 106976
ITEM
PART No DESCRIPTION QTY REMARKS
1,2,
17
194879 MOTOR, VARIATOR + GEARBO - EU 1 BLACK
1
193611 GEARBOX (RATIO 4.70 USA) 1 106975
2
193609 ELECTRIC MOTOR (0.5 P USA) 1 106975
2
193613 ELECTRIC MOTOR (0.4KW JAPAN) 1 106976
3 192744 SUPPORT HOUSING - MACHINING 1
4 192745 SHAFT CLAMP 1
5 165664 M8 x 35 GRUBSCREW 4
6 165108 M8 SPRING WASHER 4
7 163144 M8 HE AGON NUT 4
8 192746 FLINGER PLATE 1
9 161990 Ø20.29 x 2.62 O-RING (VITON) 1
10 165635 M4 x 6 GRUBSCREW 2
11 162705 Ø20 x Ø30 LIP SEAL 1
12 192748 COVER PLATE 1
13 165949 M5 x 10 TOR SCREW (ST ST) 2
14 165141 M5 SHAKEPROOF WASHER (ST ST) 2
15 161983 Ø91.67 x 3.53 O-RING 1
16 192747 PADDLE ASSEMBLY 1 SPECIFY SHAFT LENGTH
17 192743 VARIATOR UNIT (USA) 1 106975
18 192750 M5 TOR SCREWDRIVER 1

Instruction Manual
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Installation Mounting Detail
760mm MAX
(Depen ing on Mo el)

Instruction Manual
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5 min
Installation Mounting Detail
Alternate mounting for vertical
mounting agitator on flat lid

Instruction Manual
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Maintenance - Assembl Procedure
Initial Assembly
1. Lubricate Lip seal [11] with suitable grease and
press into support housing [3]
2. Insert 4 off M8 grub screws [5] into support
housing [3] until the thread ‘bottoms out’, use
loctite 243.
3. Connect shaft clamp [4] to gearbox shaft and tighten the 2off clamping
screws.
4. Assemble motor / gearbox to support housing and fasten with 4 off M8 nuts
[7] and spring washers [6]
5. Lubricate o-ring [9] with suitable grease and fit into flinger [8] then loosely
insert 2 off M4 grub screws [10]
6. Lubricate o-ring [15] with suitable grease and fit to the bottom of the support
housing.
Assembly to Mix Tank
1. Position the Motor/Gearbox housing assembly on the mix tank (ensure o-
ring [15] is still in place) and secure using suitable M8 fasteners.
2. Position the flinger assembly into the support housing.
3. Place the agitator shaft into the mix tank then slide the shaft through the
support housing and flinger assembly until the shaft locates firmly into the
shaft clamp.
4. Tighten the 2 off shaft clamp screws.
5. Slide the flinger against the shaft clamp and tighten the M4 grub screws.
6. Position the cover plate [12] on the support housing and secure using 2 off
M5 Torx screws [13] and washers [14]. A special security screwdriver is
provided for this purpose.

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Maintenance – Gearbox
Wait until the unit has cooled sufficiently after stopping and isolate
from power supply.
Oil Plugs / Ventilator
Remove the ventilator plug prior to removing level and/or drain plug.
The gearbox is supplied factory fitted with EP mineral oil (see section 1.3) only ‘top
up’ with the same type of oil and never overfill as this may cause overheating and
leakage. Check the ventilator is clean and fitted correctly.
There is no drain plug fitted to the gearbox or variator unit as the units are ‘sealed
for life’ so top up of oil is only necessary as required.
It is recommended however, to change the oil during a overhaul of the agitator
when the unit is removed from the mix tank assembly.
If changing the oil place a suitable container underneath the plug for draining.
Note: It is recommended that the oil should be slightly warm (40-50º C) to facilitate
easier draining.
After filling with fresh oil refit the ventilator, level and/or drain plugs and clean up
any oil spillage.
Lubrication
Check the oil level every 3,000 hours or 6 months top up as necessary.
Replace the oil every year as per ATEX regulations
Note: Oil replacement not required for units that are ‘sealed for life’.
If Synthetic oil is used ( SA Gearbox) the recommendation is to replace the oil
every 3 years
Never mix different oil types.

Instruction Manual
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Preventative Maintenance
Unit Action Interval
Agitator Check for any gearbox oil leaks 1 Week
Gearbox Replace gearbox Oil 12 Months
Agitator Replace Shaft Seal162705 12 Months
Shaft Seal Replacement
1. Stop the agitator and isolate the electric motor from the mains supply.
2. Remove the Cover Plate to access the shaft clamp.
3. Loosen Cap screws on the agitator shaft clamp. Ensure the Flinger is still
firmly clamped to the shaft before doing this as the shaft will drop slightly
until the flinger rests on the bottom of the support housing. (This prevents
the agitator shaft from dropping into the tank)
4. Remove 4 off M8 Hexagon nuts
and lift off the Motor / Gearbox
assembly.
5. Remove the fasteners attaching
the support housing to the tank.
6. Lift the support housing to give
access to the agitator shaft and
temporarily clamp the shaft to
prevent it dropping into the tank.
7. Loosen the grub screws
clamping the Flinger to the
agitator shaft and remove the support housing.
8. Remove the worn shaft lip seal and insert a new seal.
9. Reassemble agitator.

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Fault Finding
Problem Cause Action
Oil coming from
agitator drain fitting
Gearbox transport plug still
fitted
Remove and Fit ‘Breather’ plug.
Check Gearbox seal is still OK
Gearbox seal failed Remove unit and replace seal.
Gearbox over filled with oil Drain and check oil volume
Excessive movement
on shaft & paddle
Shaft coupling loose Retighten and check movement
Gearbox bearings worn Remove unit and replace gearbox
bearings and seals
Excessive noise
coming from unit
No or low oil in gearbox or
variator unit
Check oil volume
Gearbox bearings or
variator discs worn
Remove unit and replace as
necessary
Spare Parts List
250616 Spare Parts List - All Agitator Models
ITEM PART No DESCRIPTION QTY REMARKS
1 161990 Ø20.29 x 2.62 O-RING (VITON) 1
2 162705 Ø20 x Ø30 LIP SEAL 1
3 165949 M5 x 10 TOR SCREW (ST ST) 2
4 165141 M5 SHAKEPROOF WASHER (ST ST) 2
5 161983 Ø91.67 x 3.53 O-RING 1
6 192750 M5 TOR SCREWDRIVER 1 Supplied with
New Agitator

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Notes

China Japan Australia
www.carlisleft.com.cn
[e-mail]
Tel: [phone]
Fax: [phone]
www.ransb rg.co.jp
[e-mail]
Tel: [phone]
Fax: [phone]
www.carlisleft.com.a
[e-mail].a
Tel: [phone]
Fax: [phone]
United Kingdom France Germany
www.carlisleft.e
info@carlisleft.e
Tel: [phone]
Fax: [phone]
www.carlisleft.e
info@carlisleft.e
Tel: [phone]
Fax: [phone]
www.carlisleft.e
info@carlisleft.e
Tel: [phone]
Fax: [phone]
www.binks.com
[e-mail]
Toll Free Tel: [phone]
Toll Free Fax: [phone]
www.carlisleft.com.mx
[e-mail]
Tel: [phone]
Fax: [phone]
www.devilbiss.com.br
[e-mail]
Tel: [phone]
Fax: [phone]
WARRANTY POLICY
Binks products are covered by Carlisle Fluid Technologies five year materials and
workmanship limited warranty. The use of any parts or accessories, from a source other than
Carlisle Fluid Technologies, will void all warranties. For specific warranty information please
contact the closest Carlisle Fluid Technologies location listed below.
© 2016 Carlisle Fl id Technologies, Inc.
All rights reserved.
Binks is part of Carlisle Fl id Technologies, a global leader in innovative finishing
technologies. For technical assistance or to locate an a thorized distrib ter, contact one
of o r international sales and c stomer s pport locations below.
USA/Canada Mexico Brazil
Carlisle Fl id Technologies reserves the right to modify eq ipment specifications witho t prior notice.
DeVilbiss®, Ransb rg®, MS®, BGK® and Binks® are registered trademarks of Carlisle Fl id
Technologies, Inc.