Carlisle DeVilbiss ProViSOR PROV-650 Series User manual

EN
PROV-650 - SERIES:
It is the Customer's responsibility to have all operators and service personnel read and understand
this manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
SERVICE MANUAL
https://www.carlisleft.eu/library/details/devilbiss-pro-visor-prov-650-service-bulletin
IMPORTANT! DO NOT DESTROY
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT.
SB-E-25.0520 R1.5 (09/2020) www.carlisleft.com

EU Declaration of Conformity
The object of the declaration described is in conformity with relevant Union harmonisation
legislation regulations and fulfils essential safety requirements set out in Annex I
Personal Protective Equipment Regulation (EU) 2016/425
by complying with the following statutory documents and harmonised standards:
EN 14594:2005 Respiratory protective devices - Continuous flow compressed air line breathing apparatus -
Requirements, testing, marking
This unit has a resistance to flammability in accordance with section 6.9 of EN 14594:2005. We recommend the
unit to be used between the normal atmospheric temperatures of 0°C to 45°C.
Protection Level:
BS EN 14594:2005 Class 3A.
Flow rate 160 - 220 l/min [5.7 - 7.8 SCFM]
Notified body details and role:
Certificate used in assessment if applicable:
EU Type examination and issuing Certificate
EU Type-Examination Cert No.CE 708342
Name and address of Authorised Representative:
Carlisle Fluid Technologies UK Ltd, Ringwood Road,
Bournemouth, BH11 9LH. UK
This Declaration of Conformity is issued under the
sole responsibility of the manufacturer
Supreme Visors Ltd, Whitehouse Ind Est. Runcorn,
Cheshire. WA7 3DL. UK
BSI, Milton Keynes (0086)
PPE Description / PPE object of Declaration:
Zone 1 / Zone 2
PROV-650 - Air Fed Visor
This Product is designed for use with:
Solvent and water based materials
Suitable for use in hazardous area:
Providing all conditions of safe use / installation stated within the product manuals have been complied with and
also installed in accordance with any applicable local codes of practice.
Bournemouth,BH11 9LH,UK
15/4/19
Director of Sales (EMEA)
D Smith
Signed for and on behalf of Carlisle Fluid
Technologies UK Ltd:
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EN
The compressed air fed Pro-Visor is specifically designed for use in paint spray applications and will
protect the wearer from airborne contaminants during painting.
A hose is provided for spray gun connection.
At all times the user must be able to escape the area without the use of the apparatus.
INTRODUCTION
The unit comes complete with:
• Head top/visor assembly with breathing air tube.
• Regulator/waist belt assembly with low pressure warning device.
• Pack of 2 tear-off disposable visors.
• Spanner for filter and cap removal / refit.
• Spacers, studs and knob set.
• Hood.
• Storage bag.
• Service Manual.
The Pro-Visor is suitable for use in zones 1 and 2 hazardous areas with gas group IIA, providing it is
fitted with one tear-off disposable visor (see page 6) and an anti-static air supply hose, item 23 or 24
(not included), is used.
The air supply hose must be attached to an earthed supply connection.
Thank you for choosing the Pro-Visor, we hope it will give many hours of trouble free service.
Please read all the following instructions carefully and keep all literature safe as it will be necessary
when ordering spares.
The Pro-Visor has been designed specifically for paint spraying and associated tasks.
The materials used in the Pro-Visor have been carefully selected to provide a product of minimum
weight and maximum safety.
This unit is not designed to protect the operator from falling objects.
None of the materials used are known to have any ill - effects on health or cause any skin irritations.
NOTE
FUNCTIONAL DESCRIPTION
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EN
NEVER MODIFY THE EQUIPMENT. Do not modify the
equipment unless the manufacturer provides written approval.
OPERATOR TRAINING. All personnel must be trained before
operating finishing equipment.
WARNING
CAUTION
LOCK OUT / TAG-OUT. Failure to de-energise, disconnect, lock out and tag-
out all power sources before performing equipment maintenance could cause
serious injury or death.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for
worn or broken parts on a daily basis. Do not operate the
equipment if you are uncertain about its condition.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information provided in the
operation manual. Users must comply with all local and national codes of
practice and insurance company requirements governing ventilation, fire
precautions, operation and house-keeping of working areas.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause
the equipment to rupture, malfunction or start unexpectedly and
result in serious injury.
Hazards or unsafe practices which could result in
severe personal injury, death or substantial
property damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage.
Important installation, operation or maintenance
information.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows:
NOTE
WARNING
Read the following warnings before using this equipment.
STATIC CHARGE. Fluid may develop a static charge that must be dissipated
through proper grounding of the equipment, objects to be sprayed and all other
electrically conductive objects in the dispensing area. Improper grounding or
sparks can cause a hazardous condition and result in fire, explosion or elecrtic
shock and other serious injury.
PROJECTILE HAZARD. You may be injured by venting liquids or
gases that are released under pressure, or flying debris.
TOXIC VAPOURS. When sprayed, certain materials may be poisonous, create
irritation, or are otherwise harmful to health. Always read all labels, safety
sheets and follow any recommendations for the material before spraying. If in
doubt contact your material supplier.
NOISE LEVELS. The A-weighted sound level of pumping and spray equipment
may exceed 85 dB(A) depending on equipment settings. Actual noise levels
are available on request. It is recommended that ear protection is worn at all
times while equipment is in use.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
SOLVENTS AND COATING MATERIALS. Can be highly flammable or
combustible when sprayed. Always refer to the coating material supplier's
instructions and safety sheets before using this equipment.
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EN
START-UP
WARNING
WARNING
Compressed air supply - shall have suitable filters to provide breathing air, compliant with BS EN12021:2014,
such as DeVilbiss PRO AIR 1,2 or 3, with no excessive moisture, to avoid freezing of the apparatus, this air must
contain no less than 19.5% Oxygen. It is the operators’ responsibility to check the air supply. The unit must not
be connected to any other gas supply i.e. Acetylene, Oxygen, Nitrogen, Argon, Oxygen enriched air etc. or a
mobile compressed air supply system. Care should be taken to ensure the compressor only draws in clean air
i.e. site compressor away from vehicle exhausts, ventilation outlets and any other toxic emissions of any nature
including Carbon Monoxide.
At very high work rates the pressure inside the device may become negative at peak inhalation flow. Adequate
protection may not be provided by this apparatus in certain highly toxic atmospheres.
The air supply hose item 23 or 24 must be used to maintain CE compliance.
Only use DeVilbiss genuine spare parts, to ensure CE approval and safety is maintained.
For serial number and build year, please see inside the headpiece.
Prior to use, the headpiece air hose must be connected to the connection on the top of the regulator.
The user must check that the capacity of the air system is sufficient for every user connected to it, in accordance
with these instructions.
Air connection – Air supply hose, item 23 or 24 (not included) should be connected to the bottom of the waist
belt regulator, a working dynamic (air flowing) pressure of 4.0 bar [60 psi] minimum to 7.0 bar [100 psi]
maximum is required.
The maximum working pressure of the air supply hose is 17.0 bar [250 psi].
A single hose of 10 metres maximum length from the air supply filtration set is allowed.
CAUTION
It is the Customer's responsibility to ensure that this equipment is of suitable design, construction and of
satisfactory condition, when considering the intended use.
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EN
CAUTION
This rigid visor complies with BS EN14594:2005 section 6.16.2.2.
To remove or replace the rigid visor, press the top-centre of the visor from the outside of the unit releasing it
from the retaining hook on the inside of the black brow guard, simultaneously rotate the visor down, the visor is
released.
To refit the visor, first locate the ends on the mounting bosses, and then rotate upwards ensuring the visor goes
inside the four location slots in the brow guard. Finally make sure the visor snaps home over the retaining hook.
The headpiece is adjustable and operated by a ratchet at the rear. To adjust, pull the knob out, then turn to
tension, push to lock. A snug fit around the head sufficient to prevent involuntary movement of the unit is
required. The top band is set with a series of adjustment holes.
The headpiece comes complete with width spacers to ensure a good fit to the head, these can be inter-changed
to achieve the most comfortable fit, see exploded view for fitting.
• HEADPIECE
• TEAR-OFF DISPOSABLE VISORS
• REGULATOR / WAIST BELT
FITTING
The elasticated face seal should be pulled under the chin with the tab and touch the face all round. Caution
facial hair may prevent the correct fitting and sealing of the headpiece.
These are supplied in packs of 10 or 50; they are to be fitted one at a time over the brass studs located on the
rigid visor.
WARNING
• RIGID VISOR
The belt strap is adjustable at the buckle and the trislide prevents the end hanging loose. The regulator
assembly can be located on either side of the waist.
Tear-off disposable visors should only be removed from the rigid visor, outside of the flammable atmosphere.
Do not use the Pro-Visor without a tear-off disposable visor fitted.
A whistle is incorporated to warn the operator that an insufficient quantity of breathing air is being supplied to
the Pro-Visor. Should the whistle sound during use, the operator should vacate the spraying area immediately
with the unit still on and check the air supply, i.e. look for crushed or cut supply hose.
Each time the Pro-Visor is used the device should be checked in a safe area, to do this the headpiece should be
worn as normal and the air supply reduced to approximately 1 bar or less, this will cause the whistle to sound,
when the pressure is restored to a safe level the whistle silences.
WARNING DEVICE
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EN
All components of the Pro-Visor may be cleaned with a damp cotton cloth and mild disinfectant. If the unit is
immersed in water the foam on the visor will need time to dry. The unit or parts must be replaced when it no
longer gives the operator the original designed protection i.e. a hole or split in the seal or scratches to the rigid
visor. No maintenance should be attempted to parts inside the regulator/waist belt assembly covers, except for
the activated carbon filter which should be replaced quarterly, (every 3 months). Unscrew the filter cap and
then the filter, ensure the seal is on the filter cap when replacing.
The tear off disposable visors should be used to prevent the rigid visor becoming contaminated.
CAUTION
Do not hang the Pro-Visor by the breathing air tube.
STORAGE AND TRANSPORTATION
MAINTENANCE AND CLEANING
The Pro-Visor is packaged in a cardboard box for transportation.
After use, to protect it from dust, thoroughly clean and dry the Pro-Visor and place in a storage bag out of direct
sunlight at -30°C to +60°C.
To maintain the integrity of the Pro-Visor when in transportation or storage, it should be adjusted as shown in
the sequence below. This way all of the load from the Pro-Visor is taken up by the adjustable headpiece and not
the acetate visor, thereby reducing any distortion to this part.
1. Holding Pro-Visor as shown.
2. Rotate adjustable headpiece.
3. Place in to storage bag and store in the orientation as shown.
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EN
PRO-VISOR COMPLETE UNIT
BELT AND REGULATOR
VISOR HEAD PIECE & BREATHING AIR TUBE
PROV-39-K
PROV-36-K50
PROV-17-K
PROV-24-K
8
9
PROV-52-K2
DESCRIPTION
10
TEAR-OFF VISORS PACK OF 10
PROV-40-K
5
6
7
PROV-650
PROV-36-K10
PROV-41-K
REPLACEMENT PARTS
PART No.
REF.
1
2
3
PROV-30-K
PROV-38-K
QD CONNECTOR
BELT AND BUCKLE
PROV-51-K
20
12
13
PROV-32-K
PROV-406-K
PROV-31-K
11
PROV-37-K
18
14
4
TEAR-OFF VISORS PACK OF 50
RIGID ACETATE VISOR & FACE SEAL
BREATHING AIR TUBE COMPLETE
RIGID ACETATE VISOR, FACE SEAL AND BREATHING AIR TUBE
PEAK
LINT FREE BROW BAND (PACK OF 2)
SPACER, STUD & KNOB (SET OF ALL SIZES)
PROV-21-K
ADJUSTABLE HEADPIECE
HOOD
PROV-42-K
15
16
17
19
FILTER CAP & SEAL
FILTER CAP SEAL (PACK OF 4)
FILTER ELEMENT (PACK OF 4)
Y-PIECE ASSEMBLY
1.2M HOSE (TO SPRAY GUN)
PROV-34-K4
PROV-27-K4
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EN
*
PROV-26-K
22
SPN-12-K
REPLACEMENT PARTS - CONTINUED
DESCRIPTION
PART No.
REF.
EXPLODED VIEW
SEE START UP SECTION FOR PRESSURES
23
24
H-6065-B
10M AIR HOSE - 5/16"ID, ¼” BSP G SWIVEL F CONNECTORS - NOT
SHOWN
10M AIR HOSE - 5/16"ID MALE & FEMALE QD’s - NOT SHOWN
STORAGE BAG - NOT SHOWN
SPANNER FOR FILTER & CAP
21
H-6085-QD
* AIR SUPPLY INLET
AIR TO SPRAY GUN
DETAIL A - SPANNER FOR
REMOVAL OF FILTER CAP &
FILTER
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EN
SMALL
HEAD SIZE
BLACK
YELLOW
GREEN
SPACER/STUD COLOUR
HEAD WIDTH ADJUSTMENT
HEAD WIDTH ADJUSTMENT
RED
X-LARGE
LARGE
MEDIUM
(NO SPACER REQUIRED)
NOTE: RIGID VISOR
TO LOCATE ON
SPACER
RIGID VISOR
SPACER
BROW GUARD
KNOB
ADJUSTABLE HEADPIECE
ITEM
11 (SEE TABLE)
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EN
PRO VISOR - MAINTENANCE RECORD
NAME
DATE
PART CHANGED
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EN
Japan
Tel: [phone]
Fax: [phone]
Australia
Tel: [phone]
Fax: [phone]
For the latest information about our products, visit www.carlisleft.com
Carlisle Fluid Technologies is a global leader in innovative finishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
BGK™, Binks®, DeVilbiss®, Hosco®, MS®, and Ransburg® are registered trademarks of Carlisle
Fluid Technologies, Inc.
© 2020 Carlisle Fluid Technologies,Inc.
All rights reserved.
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited
warranty. The use of any parts or accessories, from a source other than Carlisle Fluid
Technologies, will void all warranties. Failure to reasonably follow any maintenance
guidance provided, may invalidate any warranty.
For specific warranty information please contact Carlisle Fluid Technologies.
For technical assistance or to locate an authorised distributor, contact one of our international sales and
customer support locations below.
Region
Industrial / Automotive
Automotive Refinishing
Americas
Tel: [phone]
Fax: [phone]
Tel: [phone]
Fax: [phone]
Europe, Africa,
Middle East,
India
Tel: [phone]
Fax: [phone]
China
Tel: [phone]
Fax: [phone]
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