CARLO GAVAZZI ND12DCG User manual

User Manual
User Manual
SAFETY MODULE
SAFETY MODULE
ND12D(CG)
ND12D(CG)

2
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. SA ETY INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .3
3. ASSEMBLY AND UNCTION . . . . . . . . . . . . . . . . . . . . .4
3.1 Power supply terminals . . . . . . . . . . . . . . . . . . . . . . .4
3.2 Input terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.3 unction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. MOUNTING AND OPENING . . . . . . . . . . . . . . . . . . . . . .6
5. ELECTRONIC CONNECTION . . . . . . . . . . . . . . . . . . . . .6
5.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.2 Close the feedback control loop and the input circuit . .6
5.3 PNP auxiliary output . . . . . . . . . . . . . . . . . . . . . . . . .7
6. MAINTENANCE AND REPAIR . . . . . . . . . . . . . . . . . . . .8
7. AULT DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
8. WIRING HINTS OR OUTPUT TERMINALS . . . . . . . . . .8
9. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Table of Contents
Table of Contents
Original instruction manual
Original instruction manual

1. INT ODUCTION
This operating instruction is
referred to the two-hand devices
monitoring relay ND12DCG (24
VAC/DC) and to the models sup-
plied with an AC power supply and
named ND12DCGxxx (where xxx
is the AC supply voltage).
The ND12DCG name, used in this
manual, is referred to all the mod-
els (DC and AC supply), if not dif-
ferently specified.
These instructions are addressed
to the following persons:
• Qualified professionals, who
plan and develop safety equip-
ment for machines and plants
and who are familiar with the
safety instructions and safety
regulations.
• Qualified professionals, who
install safety equipment into
machines and plants and put
them into operation.
The operating instructions contains
several symbols which are used to
highlight important information.
WA NING
√This word is placed in front of
text which has to be absolutely
paid attention to.
Nonobservance leads to serious
injuries or damage to property.
IMPO TANT
√This word is placed in front of
text which contains important
information.
ACTIVITY
√This word is placed in front of
activities.
ESULT
√After this word follows a descrip-
tion on how the situation has
changed after an activity is per-
formed.
2. PACKAGE CONTENTS
Application
The safety relay ND12DCG can be
used in applications for Two-Hand
control according to EN 574 up to
level IIIc.
IMPO TANT
√Person and object protection are
not guaranteed, if the safety
relay is not used according to
the defined application.
WA NING
FOR YOUR SAFETY!
Please, note the following points:
√The unit should only be installed
and operated by persons who
are familiar with both these
instructions and the current reg-
ulations for safety at work and
accident prevention.
Electrical works may be execut-
ed only by electrical specialist.
√ollow local regulations as
regards preventative measures.
√Starting the machine while
standing in the dangerous area
must be impossible.
3

4
√Any guarantee is void following
opening of the housing or unau-
thorized modifications.
√Avoid mechanical vibrations
greater than 5 g / 33 Hz when
transporting and in operations.
√The unit should be panel
mounted in an enclosure rated
at IP 54 or better, otherwise
dampness or dust could lead to
function impairment.
√Adequate fuse protection must
be provided on all output safety
contacts with capacitive and / or
inductive loads.
3. ASSEMBLY AND
FUNCTION
3.1 Power supply terminals
The supply voltage must be
applied to the terminals A1 and
A2. The POWER LED illuminates.
3.2 Input terminals
The input terminals S11, S12, S21
and S22 have to be wired up to
the two-hand control device as
shown in the connection diagrams
of this user’s manual.
3.3 Fun tion
The unit is enabled to start when
the two switches S1 & S2 are
operated with a delay lower than
0.5 seconds (see ig. 1). At this
time, the safety outputs 13-14, 23-
24 and the PNP auxiliary output
34 close immediately, while the
auxiliary contact 31-32 opens
immediately.
The LEDs CH1 and CH2 illumi-
nate.
If one or both buttons are
released, the safety outputs 13-
14, 23-24 and the PNP auxiliary
output 34 open immediately, while
the auxiliary contact 31-32 closes
immediately. The LEDs CH1
and/or CH2 turn off.
A new cycle can be started only
after releasing both S1 & S2
switches and if the feedback con-
trol loop contacts are closed
(external contactors deenergized).
ig. 1 - Timings

5
ig. 2 - unctional circuit diagram of ND12DCG relay
TERMINAL FUNCTION / CONNECTION
A1 +24 VDC or AC supply
A2 GND or AC supply
S11, S12, S22 First input botton (S1)
S21, S12, S22 Second input botton (S2)
Y1-Y2 Feedback control loop
34 PNP aux output (collector of a PNP transistor with emit-
ter connected internally to VCC)
13-14 irst safety output (NO)
23-24 Second safety output (NO)
31-32 Relay auxiliary output (NC)

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4. MOUNTING AND
OPENING
The unit should be panel mounted
in an enclosure rated at IP 54 or
better, dust and humidity protect-
ed, because dampness or dust
could lead to function impairment.
ACTIVITY
√There is a notch on the rear of
the unit for DIN-Rail mounting.
Carry out the wire appropriate to
the use of the unit, according to
the technical data of this user’s
manual.
5. ELECT ONIC
CONNECTION
5.1 Power supply
Connect the power supply to A1
and A2 terminals.
5.2 Close the feedba k
ontrol loop and the input
ir uit.
Connect the NC eedback con-
tacts of the external contactors to
the Y1-Y2 terminals.
Connect the two-hand control
ig. 3 - DIN-Rail mounting
ig. 4 - ND12DCG Connection diagram

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device as shown in ig. 4
(Connection Diagram)
5.3 Installation examples
The PNP output is internally con-
nected to the +24 VCC. On termi-
nal 34 is available the collector of
the PNP transistor.
Connect to the 34 terminal an
external resistive load with R≥2400
Ohm (see fig. 3).
Connect the ground of the PNP
external circuit to:
• A2 terminal, if the safety relay is
powered with 24 Vdc supply;
• S12 (internal ground) terminal if
the relay is powered with an AC
supply.
WA NING
√Please, note the maximum
length of the cables!
ig. 5 - Connection of the auxiliary PNP output
ig. 6 - Change of the ND12DCG safety relay

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6. MAINTENANCE AND
EPAI
The safety relay ND1/2-D is main-
tenance-free.
In event of failure, it is possible to
change the defective device with a
new one following the steps
described below:
√Switch off the relay and remove
the wiring from the device.
√Take off the defective device
from the DIN-Rail.
√Mount the new device on the
DIN-Rail.
√Insert and fix the cables on the
new device.
7. FAULT DIAGNOSIS
Earth Fault (AC/DC version with
electronic fuse protection).
An electronic fuse forces the out-
put contacts to open. As soon as
the fault cause is removed, and the
rated power supply is applied, the
device is ready for new operations.
Faulty onta t ondition
In the event of welded contacts,
further activation is not possible
following the opening of the input
circuit.
Only one or no LED illuminates
External wiring or internal fault is
present.
Check the external wiring and
restart the safety relay.
If the fault is still present, contact
Carlo Gavazzi.
8. WI ING HINTS FO
OUTPUT TE MINALS
The positive power supply voltage
(for example L or 24 VDC, but not
GND) should be routed via the out-
put terminals. This will help to rec-
ognize shorts to GND or Earth.
Using R-C combination in parallel
with inductive loads (for example
coils of the external contactors)
can reduce the wearing out of the
output contacts.

9. TECHNICAL DATA
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CHARACTERISTICS
Power supply voltage (Uv) 24 VDC (Elec.fuse protect)
or AC supply (110 VAC or 230 VAC)
Voltage range 0.85 ... 1.1 Uv
requency (AC Type) 50 - 60 Hz
Power Consumption (Approx.) 2 VA / 2 W
Safety Category 4 (EN13849 -1 : 2008)
Safety parameters
MTT (years)
DC
CC
36.45 “High”
99% “High”
Achieved
Performance Level e (EN13849 -1 : 2008)
CONDUCTORS DATA VALUES
Conductor connection
0.14 ÷ 2.5 mm2Rigid Wire
0.14 ÷ 2.5 mm2lexible Wire
Max Conductor Length (input
circuit, cross-section = 1.5 mm2)4x150 m (@+55°C)
Max. capacity of input cables 150 n /km
CONTACTS DATA VALUES
Safety Contacts 2 NO
Short circuit withstand, Acc. to
IEC60947-5-1; IEC60269-1;
IEC60269-3-1; VDE036-T301
NO-Contacts: 10A
NC-Contacts: 6A
Aux. Contact 1 NC Relay output
1 NO PNP output
Safety & N.C.Aux.Contact type orced Guided Relays
Contact Material AgSnO2or comparable
Switching voltage 250 VAC, 24 VDC
Switching current 6A
Max switching capacity 1500 VA (ohms load)
Mechanical lifetime 107cycles

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AUXILIARY PNP OUTPUT VALUES
Supply voltage of the relay > 18 VDC
Resistive load ≥ 2400 Ohm
MECHANICAL DATA VALUES
Housing Material Polyamid PA6.6
Dimensions (WxHxP) 22.5 x 114.5 x 99
astening Click-fastening for DIN-rail
ENVIRONMENTAL DATA VALUES
Operating Temperature -25°C .... + 55°C
Max. Humidity Alt. Cycle: 95% / 0-50 °C
Terminal type (DIN VDE 0470 Part 1) IP 20
Housing type (DIN VDE 0470 Part 1) IP 40
Shock resistance (DIN VDE 0160) 5g, 33 Hz
CONTACTS DATA VALUES
Mechanical lifetime 107cycles
Electrical lifetime 105cycles (2A, 24 VDC)
Creeping distance and clearance
(DIN VDE 0160)
(DIN VDE 0110)
Pollution degree: 2.
Basis insulation: Overvoltage
Category: 3/250 V
Protective Separation: Ov. Cat. 2
Contact security
(DIN VDE 0660 - Part 200) 6 A fast or 4 A slow
Voltage at S11 terminal 24 VDC
Delay on de-energization < 30 ms
Max delay between inputs 0.5 sec.