Carrier TRANSICOLD Vector 8500 User manual

Operator’s Manual
Vector 8500
Trailer and Rail Refrigeration Units
62-11646-00
Rev D
TM

OPERATOR’S MANUAL
For The
VECTOR 8500
Single-Temp Trailer and Rail
Refrigeration Units
© 2015 Carrier Corporation ●Printed in U. S. A. November 2015
TM

62-11646
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Starting Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Inspect Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Switching Operating State . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IntelliSet™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operator Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pretrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Changing Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Start-Stop / Continuous Operation . . . . . . . . . . . . . . . . . . . . 24
Data Recorder / Trip Start . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Manual Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Unit Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Alarm List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
View Hour Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Stopping Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Emergency Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Pretrip Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Product Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Recommended Transport Temperatures . . . . . . . . . . . . . . . 41
General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Priming Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Emergency Road Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

1 62-11646
I NTRODUCTION
This guide has been prepared for the operator of a Carrier Transicold
Vector™ 8500 Trailer or Rail refrigeration unit with the APX™ Control System.
It contains basic instructions for the daily operation of the refrigeration unit as
well as safety information, troubleshooting tips, and other information that will
help you to deliver the load in the best possible condition. Please take the
time to read the information contained in this booklet and refer to it whenever
you have a question about the operation of this Carrier Transicold unit.
This refrigeration unit has been engineered to provide long, trouble-free
performance when it is properly operated and maintained. The checks
outlined in this guide will help to minimize over-the-road problems. In addition,
a comprehensive maintenance program will help to insure that the unit
continues to operate reliably. Such a maintenance program will also help to
control operating costs, increase the unit's working life, and improve
performance.
This guide is intended as an introduction to this unit and to provide general
assistance when needed. More comprehensive information can be found in
the Operation and Service manual for this unit. This manual can be obtained
from your Carrier Transicold dealer.
When having this unit serviced, be sure to specify genuine Carrier Transicold
replacement parts for the highest quality and best reliability.
At Carrier Transicold, we are continually working to improve the products that
we build for our customers. As a result, specifications may change without
notice.

62-11646 2
U NIT I DENTIFICATION
Each unit is identified by a decal attached to the frame of the unit inside the
roadside side door. This decal is on the bottom vertical frame next to the
display. The decal identifies the model number of the unit, the warranty ID
number, the serial number, the type of refrigerant and refrigerant charge.
If a concern arises, please refer to the information on this decal, and make a
note of the model and serial number before calling for assistance. This
information will be needed when you contact an authorized Carrier Transicold
Dealer so that they may properly assist you.
Nameplate
Model Name:
Serial No:
Model No:
Warranty ID:
Refrigerant:
Standby:
Max. Op. Press.
VECTOR 8500
PAJ########
NDK537##-##-#
######
R404A 14 Lbs.
LP: 100psig/HP: 465psig
Athens Ga.
YEAR
456
789
10 11 12
123 2011
2012
2013
2014
DAY
Made in the United States of America
123456789
10 11
12 13 14 15 16 17 18 19 20 21
324225 26 27 28 29 30
22
31
Manufacturer’s Warranty Statement:
See dealer for warranty coverage
details.
MONTH
DATE IN SERVICE
(Sample)

3 62-11646
S AFETY
WARNING
!
Unit may start automatically at any time even if the switch is
in the OFF position. Use proper lockout/tagout procedures
before inspection/servicing. All unit inspection/servicing by
properly trained personnel only.
WARNING
!
Be aware of HIGH VOLTAGE supplied at the power plug or
from the generator. When performing service or maintenance
procedures: ensure the START/RUN-OFF switch is in the OFF
position, lockout/tagout the high voltage receptacle, and
lockout/tagout the negative battery connection.
This Carrier Transicold refrigeration unit has been designed with the safety of
the operator in mind. During normal operation, all moving parts are fully
enclosed to help prevent injury. During any inspection or servicing with the
doors open you may be exposed to moving parts; please stay clear of all
moving parts when the unit is in operation.
NOTE TO TECHNICIANS
Refer to the Operation and Service manual for a complete list
of safety precautions.

62-11646 4
S AFETY - C ONTINUED
Auto-Start
This unit is equipped with Auto-Start in Start-Stop and Continuous Operation.
The unit may start at any time. A buzzer will sound for five seconds before the
unit is started. When performing any check of the refrigeration unit (e.g.,
visually checking the belt, oil, or coolant), place unit in Inspect mode, unplug
the high voltage connector, and disconnect the starter solenoid connector.
Cooling System
The engine is equipped with a pressurized cooling system including a
pressurized coolant bottle. Under normal operating conditions, the coolant in
the engine and radiator is under high pressure and is very hot. Contact with
hot coolant can cause severe burns. Do not remove the cap from a hot
coolant system; if cap must be removed, cover it with a rag and remove very
slowly in order to release the pressure without spray.
Refrigerant
The refrigerant contained in the refrigeration system of this unit can cause
frostbite, severe burns, or blindness when in direct contact with the skin or
eyes. For this reason (and because of legislation regarding the handling of
refrigerants) we recommend that you contact your nearest Carrier Transicold
authorized repair facility whenever service of the refrigerant system is
required.
Battery
This unit may be equipped with a lead-acid type battery. The battery normally
vents small amounts of flammable hydrogen gas. Do not smoke when
checking the battery. A battery explosion can cause serious physical harm
and/or blindness.

5 62-11646
S AFETY - C ONTINUED
Standby Electric Power
Be aware of HIGH VOLTAGE supplied at the power plug. Even with the unit
off, power is present from the plug to the inside of the control box. Disconnect
the high voltage source when performing service or maintenance procedures
and lockout/tagout the receptacle in accordance with your company
procedures. The recommended lockout device (Carrier P/N 07-60129-00) is
shown in the following illustration.

62-11646 6
D ISPLAY
1. MENU Key
2. DEFROST Key
3. START/STOP - CONTINUOUS Key
4. Alarm LED
5. ALARM Key
6. “=” (Select) Key
7. Arrow Keys, ▲and ▼
8. START/RUN-OFF Switch
9. Soft Keys
10. USB Interface Port (Cover)
11. Display
3
2
1
10 98
7
6
54
11

7 62-11646
D ISPLAY S CREENS
*Up to five items may be displayed at one time. Press the ▼key to view
additional items, or the ▲key to scroll back up the list. “END OF LIST” will be
displayed after the last item in the list.
START/STOP DIESEL COOL
BOX TEMPERATURE oF SETPOINT oF
STATUS OK
34.3 34
START/STOP DIESEL COOL
Viewing Menu Soft Key
INTELLISET PRETRIP HOUR
METERS
UNIT
DATA
Selections
Press Menu Key to Scroll
SAMPLE SCREEN (1 OF 3)
DISPLAYED ITEM #1
DISPLAYED ITEM #2
DISPLAYED ITEM #3
END OF LIST
BACK EXIT
Default Screen
Typical Menu Screen
Status Bar
Box Temperature
Setpoint
Message
Center
Operator
Message
Panel
Softkey
Descriptions
Highlight - White
letters on black
background
BACK key - Used to
return to previous screen
EXIT key - Used to return
to the default screen
Position of the
highlighted item
and total num-
ber of items dis-
played in the
list.*

62-11646 8
S TARTING U NIT
WARNING
!
Under no circumstances should ether or any other starting
aids be used to start the engine.
WARNING
!
Be aware of HIGH VOLTAGE supplied at the power plug or
from the generator. When performing service or maintenance
procedures: ensure the START/RUN-OFF switch is in the OFF
position, lockout/tagout the high voltage receptacle, and
lockout/tagout the negative battery connection.
WARNING
!
Unit may start automatically at any time even if the switch is
in the OFF position. Use proper lockout/tagout procedures
before inspection/servicing. All unit inspection/servicing by
properly trained personnel only.
4
3
1
START/STOP DIESEL COOL
BOX TEMPERATURE
o
F SETPOINT
o
F
STATUS OK
34 .3 34

9 62-11646
S TARTING U NIT - C ONTINUED
1. Place the START/RUN-OFF switch in the START/RUN position.
NOTE
The unit will automatically start in the same operating state (Engine
Operation or Electric Operation) it was in when last stopped.
NOTE
If required the system will initiate a “Soft Start” / “Bump Start”
procedure to clear any liquid refrigerant or oil. During this procedure,
the compressor will be started for one second and then shut down for
9 seconds, up to five times.
2. The system will display the Carrier Transicold logo, display the default
screen, present language selection and the hour meter readings (if
configured to do so) along with a test flash of the alarm light. Next the
system will perform a start sequence, energize the buzzer, and then start
the unit automatically.
NOTE
If the unit attempts to start in Electric Operation, and power is not
available, the A00073 - “NO POWER - CHECK POWER CORD”
alarm will be activated. This alarm will clear if power is restored. If this
alarm condition exists for five minutes and the Functions and
Configurations are set to allow a switch, the unit will switch to Engine
Operation.
3. If there is an alarm present, the alarm message will be displayed in the
MessageCenter and the alarm LED will flash for five seconds. If one or
more shutdown alarms are present, the alarm(s) must be cleared before
the unit will start.
4. If the unit is to be switched from Engine Operation to Electric Operation or
from Electric Operation to Engine refer to Switching Operating State.
Once the unit is operating in the desired state, observe the
MessageCenter. If the word “ACTIVE” or “MODIFIED” is displayed at the
right, the unit is equipped with IntelliSet™ settings; for more information
refer to the IntelliSet™ section of this book.

62-11646 10
I NSPECT M ODE
Inspect mode provides an additional layer of safety for operators and
technicians. Inspect mode should be used during all pretrip inspections of the
unit.
Inspect mode is a user activated feature that forces the unit to shutdown and
remain in shutdown regardless of operating state.
After unit inspection, Inspect mode must be manually disabled, at which point
the unit will resume standard operation.
Inspect mode is not a substitute for proper Lockout/Tagout procedures, which
are always required when servicing the unit.
Enter Inspect Mode:
1. With the system powered up (START/RUN-OFF switch in the START/RUN
position) press the MENU key until INSPECT MODE is displayed.
2. Press the INSPECT MODE soft key, the unit will shut down.
START/STOP DIESEL COOL
BOX TEMPERATURE oF SETPOINT oF
INSPECT
MODE
34.3 34
EXIT
1
2

11 62-11646
I NSPECT M ODE - C ONTINUED
While the unit is in Inspect mode the ALARM light will flash, and the display
will indicate that unit operation, including temperature control, has been
disabled.
Exit Inspect Mode:
1. While the unit is in Inspect mode, the EXIT soft key will be available, all
other keys and functions will be locked out.
2. Press the EXIT soft key to disable Inspect mode, the unit will resume
standard operation.
2
NO TEMPERATURE CONTROL
EXIT
OPERATIONS DISABLED
Press EXIT to return to normal
operation

62-11646 12
S WITCHING O PERATING S TATE
OPERATING STATE
WARNING
!
Do not connect power plug to any electrical outlet without
checking it meets the 460/3/60 and 30 Amp electrical
requirements of the unit.
WARNING
!
Ensure the power plug is clean and dry before connecting to
any electrical outlet/receptacle.
STANDBY ELECTRIC GUIDELINES
NOTE
The unit is equipped with automatic phase reversal which ensures
that electric motors will run in the correct direction.
4
If DIESEL is displayed, the unit is in Engine Operation
START/STOP DIESEL COOL
BOX TEMPERATURE oF SETPOINT oF
STATUS OK
34.3 34

13 62-11646
S WITCHING O PERATING S TATE - C ONTINUED
For safe, reliable operation in Electric Operation, it is important to
consider the following guidelines:
•NEVER connect the unit to a high voltage power source unless the
START/RUN - OFF switch is in the OFF position.
• The power supply cable and circuit breaker must comply with local
electrical code and unit specifications.
• The power supply cable must be equipped with a ground connection.
• Repairs or maintenance to the supply voltage circuit should only be
performed by licensed/authorized personnel.
ENGINE TO ELECTRIC
1. If the standby electric cable is not already in place, ensure the unit is
powered OFF and the external power circuit breaker is OFF, and then
connect the standby electric cable to the unit receptacle.
2. Turn the external power circuit breaker ON.
3. Turn the START/RUN-OFF switch to the START/RUN position.
4. Press and release the MENU key until the STANDBY soft key is displayed.
5. Press the STANDBY soft key, the STANDBY and DIESEL soft keys will
display.
6. Press the STANDBY soft key to place the unit in Electric operation. The
unit will stop, the status bar will change to ELECTRIC and the unit will
restart in Electric Operation.
START/STOP DIESEL
BOX TEMPERATURE oF SETPOINT oF
LANGUAGE DATA
RECORDER
34.3 34
STANDBY
START/STOP ELECTRIC
BOX TEMPERATURE oF SETPOINT oF
STANDBY DIESEL
34.3 34
EXIT
34

62-11646 14
S WITCHING O PERATING S TATE - C ONTINUED
ELECTRIC TO ENGINE
1. Press and release the MENU key until the STANDBY soft key is displayed.
2. Press the STANDBY soft key, the STANDBY and DIESEL soft keys will
display.
WARNING
!
Under no circumstances should ether or any other starting
aids be used to start the engine.
3. Press the DIESEL soft key to place the unit in Engine Operation. The unit
will stop, the status bar will change to DIESEL and the unit will restart in
Engine Operation.
4. If the standby electric cable is in place, and will not be needed, ensure the
external power circuit breaker is OFF, disconnect the cable from the unit
receptacle and hang up off the ground.
START/STOP ELECTRIC
BOX TEMPERATURE oFSETPOINT
oF
LANGUAGE DATA
RECORDER
34.3 34
STANDBY
1
START/STOP DIESEL
BOX TEMPERATURE oF SETPOINT oF
STANDBY DIESEL
34.3 34
EXIT
2