Carrier Aspas1cca007 User manual

Home Standby - 7kW - 12kW - 15kW

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INNOVATIVE DESIGN & PROTOTYPE TESTING are key components

of CARRIER’S success in “IMPROVING POWER BY DESIGN.” But it

doesn’t stop there. Total commitment to component testing, reliability

testing, environmental testing, destruction and life testing, plus testing

to applicable CSA, NEMA, EGSA, and other standards, allows you to

choose CARRIER with the confidence that these systems will provide

superior performance.

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TEST CRITERIA:

PROTOTYPE TESTED

SYSTEM TORSIONAL TESTED

NEMA MG1-22 EVALUATION

MOTOR STARTING ABILITY

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SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE

REGULATION. This state-of-the-art power maximizing regulation

system is standard on all CARRIER models. It provides optimized

FAST RESPONSE to changing load conditions and MAXIMUM

MOTOR STARTING CAPABILITY by electronically torque-matching the

surge loads to the engine.

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SINGLE SOURCE SERVICE RESPONSE from CARRIER’s dealer

network provides parts and service know-how for the entire unit, from

the engine to the smallest electronic component. You are never on

your own when you own a CARRIER system.

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CARRIER TRANSFER SWITCHES. Long life and reliability are

synonymous with CARRIER systems. One reason for this confidence

is that the CARRIER product line includes its own transfer systems

and controls for total system compatibility.

FEATURES

Air-Cooled Gas Engine Generator Sets

Continuous Standby Power Rating Model ASPAS1CCA007 - 7kW 60Hz

Model ASPAS1CCA012 - 12kW 60Hz

Model ASPAS1CCA015 - 15kW 60Hz

INCLUDES:

• Automatic Transfer Switch

with Built-In Emergency Load Center

• Pre-wired External Connection Box

• Flexible Fuel Line

• Composite Mounting Pad

• Pre-wired conduits

• Natural Gas or LP Gas Operation

• GFCI duplex outlet & 12Vdc outlet

• UL Listed to Canadian safety standards

• 2Year Limited Parts and Labor Warranty

TRANSFER SWITCH & Model ASPAS1CCA007 Model ASPAS1CCA012 Model ASPAS1CCA015

EMERGENCY LOAD CENTER (7kW) (12kW) (15kW)

No. of Poles 2 2 2

Current Rating (amps) ......................................................100 ..........................................100 ......................................... 100

Voltage Rating (VAC) ....................................................... 250 ......................................... 250 ......................................... 250

Utility Voltage Monitor (fixed)

-Pick-up ...........................................................................

70% ........................................ 70% ....................................... 70%

-Dropout .........................................................................

60% ....................................... 60% ....................................... 60%

Return to Utility ....................................................... approx. 13 sec .......................approx. 13 sec. .......................approx. 13 sec.

Exerciser weekly for 12 minutes .................................. Standard .................................Standard .................................Standard

UL Listed ...................................................................... Standard .................................Standard .................................Standard

Dimensions (H” x W” x D”) .......................................26.5 x 12.5 x 7 ...................... 26.5 x 12.5 x 7 .......................26.5 x 12.5 x 7

Total of Pre-wired Circuits .................................................. 8 ............................................ 10 ...........................................12

No. 15A 120V .......................................................... 5 ............................................ 3 ........................................... 5

No. 20A 120V .......................................................... 1 ............................................ 3 ........................................... 3

No. 15A 240V .......................................................... - ............................................ - ........................................... -

No. 20A 240V .......................................................... - ............................................ 1 ........................................... 1

No. 30A 240V .......................................................... 1 ............................................ 1 ........................................... 1

Circuit Breaker Protected

Available RMS Symmetrical

Fault Current @ 250 Volts ...................................10,000 .....................................10,000 ......................................10,000

CARRIER, INC. • 7310 WEST MORRIS STREET • INDIANAPOLIS, IN 46231 • www.carrier.com

Printed in USA 10.05 CATALOG NO. ASPAS07-2SS All specifications are subject to change without notice.

Mechanical Dimensions (in inches)

Current No. of Height Width Depth

Rating Poles H1 H2 W1 W2

100 UL Listed 2 26.5 29.25 8.14 12.5 7

H1 H2

Terminal Wire Ranges

ATS Rated Amps Switch Terminal Neutral Lug/Stud Ground Lug

100A 2-Pole UL 1 x 1/0-12 1 x 3/8-16 Stud 1 x 2/0-14

Transfer Switch Features

• Electrically operated,

mechanically-held contacts for

fast, positive connections.

• Rated for all classes of load,

100% equipment rated, both

inductive and resistive.

• 2 pole, 250 VAC contactors.

• 160 millisecond transfer time.

• Dual coil design.

• Main contacts are silver plated or

silver alloy to resist welding and

sticking.

• NEMA 1 enclosure is standard on

the 100 amp switch.

Home Standby - 7kW - 12kW - 15kW

GENERATOR Model ASPAS1CCA007 (7kW) Model ASPAS1CCA012 (12kW) Model ASPAS1CCA015 (15kW)

Rated Maximum Continuous Power Capacity (LP)................................... 7,000 Watts* . . . . . . . . . . . . . . . . . . .12,000 Watts* . . . . . . . . . . . . . . . . . . .15,000 Watts*

Rated Maximum Continuous Power Capacity (NG)...................................6,000 Watts* . . . . . . . . . . . . . . . . . . . .12,000 Watts* . . . . . . . . . . . . . . . . . . .13,000 Watts*

Rated Voltage................................................................................................120/240 . . . . . . . . . . . . . . . . . . . . . . . .120/240 . . . . . . . . . . . . . . . . . . . . . . . .120/240

Rated Maximum Continuous Load Current

120 Volts ................................................................................................ 50.0 NG/58.3 LP . . . . . . . . . . . . . . . 100.0 NG/100.0 LP . . . . . . . . . . . . . . .108.3 NG/125.0 LP

240 Volts ................................................................................................ 25.0 NG/29.2 LP . . . . . . . . . . . . . . . .50.0 NG/ 50.0 LP . . . . . . . . . . . . . . . . .54.2 NG/62.5 LP

Main Line Circuit Breaker ............................................................................. 30 Amp . . . . . . . . . . . . . . . . . . . . . . . .50 Amp . . . . . . . . . . . . . . . . . . . . . . . .65 Amp

Phase ................................................................................................................ .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Number of Rotor Poles .......................................................................................2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Rated AC Frequency ........................................................................................60Hz . . . . . . . . . . . . . . . . . . . . . . . . . .60Hz . . . . . . . . . . . . . . . . . . . . . . . . . .60Hz

Power Factor .......................................................................................................1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Battery Requirement (not included) ..........................................................Group 26 . . . . . . . . . . . . . . . . . . . . . . . .Group 26 . . . . . . . . . . . . . . . . . . . . . . .Group 26

12 Volts and . . . . . . . . . . . . . . . . . . . .12 Volts and . . . . . . . . . . . . . . . . . . . . .12 Volts and

350 Cold-cranking . . . . . . . . . . . . . . .525 Cold-cranking . . . . . . . . . . . . . . . .525 Cold-cranking

Amperes Minimum . . . . . . . . . . . . . . .Amperes Minimum . . . . . . . . . . . . . . . .Amperes Minimum

Shipping Weight (lbs.) (Includes Transfer Switch) .......................................375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .470 . . . . . . . . . . . . . . . . . . . . . . . . . . . .487

Dimensions (L” x W” x H”)....................................................................... 48 x 24 x 28-1/4 . . . . . . . . . . . . . . . . .48 x 24 x 28-1/4 . . . . . . . . . . . . . . . . . .48 x 24 x 28-1/4

ENGINE Model ASPAS1CCA007 (7kW) Model ASPAS1CCA012 (12kW) Model ASPAS1CCA015 (15kW)

Type of Engine .................................................................................................OHVI . . . . . . . . . . . . . . . . . . . . . . .OHVI V-TWIN . . . . . . . . . . . . . . . . . . . .OHVI V-TWIN

Number of Cylinders............................................................................................1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Rated Horsepower................................................................................. 14.5 @ 3,600 rpm . . . . . . . . . . . . . . . . .30 @ 3,600 rpm . . . . . . . . . . . . . . . . . .30 @ 3,600 rpm

Displacement...................................................................................................410cc . . . . . . . . . . . . . . . . . . . . . . . . . .992cc . . . . . . . . . . . . . . . . . . . . . . . . . .992cc

Cylinder Block.........................................................................................Aluminum w/Cast . . . . . . . . . . . . . . . . .Aluminum w/Cast . . . . . . . . . . . . . . . . .Aluminum w/Cast

Iron Sleeve . . . . . . . . . . . . . . . . . . . . . .Iron Sleeve . . . . . . . . . . . . . . . . . . . . . .Iron Sleeve

Valve Arrangement...................................................................................Overhead Valve . . . . . . . . . . . . . . . . . .Overhead Valve . . . . . . . . . . . . . . . . . .Overhead Valve

Ignition System.................................................................................. .Solid-state w/Magneto . . . . . . . . . . . . .Solid-state w/Magneto . . . . . . . . . . . . .Solid-state w/Magneto

Compression Ratio...........................................................................................8.6:1 . . . . . . . . . . . . . . . . . . . . . . . . . . .9.5:1 . . . . . . . . . . . . . . . . . . . . . . . . . . .9.5:1

Starter............................................................................................................ .12 Vdc . . . . . . . . . . . . . . . . . . . . . . . . .12 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . .12Vdc

Oil Capacity Including Filter..................................................................... Approx. 1.5 Qts . . . . . . . . . . . . . . . . . .Approx. 1.7 Qts. . . . . . . . . . . . . . . . . . .Approx. 1.7 Qts.

Operating RPM............................................................................................... .3,600 . . . . . . . . . . . . . . . . . . . . . . . . . .3,600 . . . . . . . . . . . . . . . . . . . . . . . . . .3,600

Fuel Consumption

Natural Gas cu.ft./hr.

1/2 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 . . . . . . . . . . . . . . . . . . . . . . . . . . . .156

Full Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 . . . . . . . . . . . . . . . . . . . . . . . . . . .215 . . . . . . . . . . . . . . . . . . . . . . . . . . . .220

Liquid Propane ft3/hr(gal/hr)

1/2 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30(0.82) . . . . . . . . . . . . . . . . . . . . . . .56(1.53) . . . . . . . . . . . . . . . . . . . . . . . .58(1.58)

Full Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54(1.47) . . . . . . . . . . . . . . . . . . . . . . .76(2.08) . . . . . . . . . . . . . . . . . . . . . . . .88(2.40)

Required fuel pressure to generator fuel inlet at all load ranges - 5 to 7 inches of water column for natural gas, 11 to 14 inches of water column for LP gas

CONTROLS

Model Switch

- AutoAutomatic Start on Utility failure/7 day exerciser

- Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stops unit. Power is removed control and charger still operate

- Manual/Test (start) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start with starter control, unit stays on. If utility fails, transfer to load takes place.

Engine Start Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cyclic cranking: 7 sec. on, 7 rest (90 sec. maximum duration)

Engine Warm-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 seconds

Engine Cool-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 minute

Starter Lock-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starter cannot re-engage until 5 sec. after engine has stopped.

2.5 Amp Timed Trickle Battery Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard

Automatic Voltage Regulator w/Overvoltage Protection. . . . . . . . . . . . . . . . . . . Standard

Automatic Low Oil Pressure Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard

Overspeed Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard, 72Hz

High Temperature Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard

Overcrank Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard

Safety Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard

ENGINE

HOME STANDBY SPECIFICATIONS Home Standby - 7kW - 12kW - 15kW

• Durable (OHVI) Design

• ”Spiny-lok” cast iron cylinder walls

• Electronic ignition, spark advance and

compression release

• Full pressure lubrication system

• Low oil pressure shutdown system

• High temperature shutdown

• Revolving field

• Skewed stator

• Displaced phase excitation

• Automatic voltage regulation

• UL 2200 Listed

• Fully Automatic

• Remote Mounting

• UL Listed

• Manual/Auto/Off switch

• Utility voltage sensing

• Utility interrupt delay

• Engine warm-up

• Engine cool-down

• Seven day exerciser

• Timed Trickle Battery charger

• Main Line Circuit Breaker

• Weather protective enclosure

• Enclosed critical grade muffler

• Small, compact, attractive

• Pre-wired External Connection Box

• 1’ Flexible Fuel Line

• Composite Mounting Pad

• Pre-wired conduits

• UL Listed wire nuts

Maximizes engine “breathing” for increased fuel efficiency. Cylinder walls run cooler, reducing

oil consumption. Because heat is the primary cause of engine wear, the OHVI has a significantly

longer life than competitive engines.

Rigid construction and added durability provide long engine life.

These features combine to assure smooth, quick starting every time.

Superior lubrication to all vital bearings means better performance, less maintenance and significantly

longer engine life.

Superior shutdown protection prevents catastrophic engine damage due to low oil.

Prevents damage due to overheating.

Allows for smaller, light weight unit that operates 25% more efficiently than a revolving armature generator.

Produces a smooth output waveform for compatibility with electronic equipment.

Maximizes motor starting capability. Provides more surge capability than brushless generator designs.

Regulates the output voltage to ±2% prevents damaging voltage spikes.

For your safety

Transfers your vital electrical loads to the energized source of power.

Mounts near your existing distribution panel for simple, low cost installation.

For your safety

Selects the operating mode.

Constantly monitors utility voltage, setpoints 60% dropout, 80% pick-up, of standard voltage.

Prevents nuisance start-ups of the engine, set point approximately 15 seconds.

Ensures engine is ready to assume the load, setpoint approximately 10 seconds.

Allows engine to cool prior to shutdown, setpoint approximately 1 minute.

Operates engine to prevent oil seal drying and damage between power outages.

Maintains battery amperage to insure starting.

Protects generator from overload.

Ensures protection against mother nature. Hinged key locking roof panel for security.

Electrostatically applied epoxy paint for durability.

Quiet, critical grade muffler is mounted inside the unit to prevent injuries.

Makes for an easy, eye appealing installation.

Easy Installation - Virtually all hardware included, plus step-by-step photographed Installation Guide.

GENERATOR

TRANSFER

SWITCH

INSTALLATION

SYSTEM MICROPROCESSOR CONTROL

UNIT

Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with

BS5514, ISO3046 and DIN6271). Prime (Unlimited Running Time): Unit not recommended for prime power applications. Applicable for supplying electric power in lieu of commercially purchased power.

Prime power is the maximum power available at variable load. A 10% overload capacity is available for 1 hour in 12 hours. (All ratings in accordance with BS5514, ISO3046, ISO8528 and DIN6271).

* Maximum wattage and current are subject to and limited by such factors as fuel Btu content, ambient temperature, altitude, engine power and condition, etc. Maximum power decreases about 3.5

percent for each 1,000 feet above sea level; and also will decrease about 1 percent for each 12° C (10° F) above 15.5° C (60°F).

Home Standby - 7kW - 12kW - 15kW