Carrier TSTATBBPB501 User manual

MULTI-STAGE PROGRAMMABLE
72
74
70
COOL
HEAT
AUTO
Mo
I2:00
HEAT
PUMP
HEAT
COOL
&
Installation Instructions
TSTATCCPB501
TSTATBBPB501
P474-1050
Digital Thermostat
NOTE: Read the entire instruciton manual before starting the installation.
Form: IM-TSTAT-16 Cancels: Printed in U.S.A. Catalog No. 13TS-TA42

Table Of Contents
PREPARATION
REMOVE OLD THERMOSTAT
INSTALL BACKPLATE & WIRE
WIRING DIAGRAMS
CALIBRATION
TEST OPERATION
TROUBLESHOOTING
Page 1
CAUTION Follow Installation Instructions carefully.
DISCONNECT POWER TO THE HEATER -
AIR CONDITIONER BEFORE REMOVING
THE OLD THERMOSTAT AND INSTALLING
THE NEW THERMOSTAT. WARNING
2
3
4
5
8
10
9
This device complies with Part 15 of the FCC rules.
Operation is subject to the following 2 conditions:
(1) This device may not cause harmful interference,
and (2) This device must accept any interference
received, including interference that may cause
undesired operation.
Replacement Components Division Carrier Corporation 4/01

Proper installation of the thermostat will be
accomplished by following these step
by step instructions. If you are unsure
about any of these steps, call a qualified
technician for assistance.
Assemble tools as shown below.
Make sure your Heater/Air Conditioner
is working properly before beginning
installation of the thermostat.
Carefully unpack the thermostat.
Save the screws, wall anchors, and
instructions.
STEP #1
PREPARATION
Page 2
Drill with 3/16
inch Drill Bit
(when not using
j-box)
Flat Blade
Screwdriver
Wire cutter
& Stripper

Turn off the power to the Heating/Air
Conditioning system at the main fuse
panel. Most residential systems have
a separate breaker for disconnecting
power to the furnace.
Remove the cover of the old thermostat.
If it does not come off easily check for
screws.
Loosen the screws holding the thermostat
base or subbase to the wall, and lift away.
Disconnect the wires from the old
thermostat. Tape the ends of the wires
as you disconnect them, and mark them
with the letter of the terminal for easy
reconnection to the new thermostat.
STEP #2
REMOVE OLD THERMOSTAT
Page 3
Keep the old thermostat for reference
purposes, until your new thermostat is
functioning properly.

STEP #3
INSTALL BACKPLATE & WIRE
Page 4
If the terminal designations on your old
thermostat do not match those on the
new thermostat, refer to the chart below,
or the wiring diagrams that follow.
* C may not be used on all systems.
** O/B is used if your system is a Heat Pump.
Remove the backplate connector from the
rear of the thermostat. Install wires as directed
below. When finished, snap thermostat on to
backplate.
Wire from the
old thermostat
terminal marked Function
Install on the
new thermostat
connector marked
G or F Fan G
Y1, Y or C Cooling Y1
W1, W or H Heating W1,O,B
W1,O,B**
PowerRh, R, M, Vr, A R
C
O/B
C *
Common
Rev. Valve
Y2 Y2
W2 W2
2nd Stage Cool
2nd Stage Heat
RS+5 Remote Sensor +5vdc
RS Remote Sensor Signal
RS G Remote Sensor Ground
CK1
CK2
Dry Contact Switch 1
Dry Contact Switch 2

Sample Wiring Diagrams
Thermostat
Thermostat
Page 5
R
C
G
Y1
Y2
W1
W2
O
E
L
RC
G
Y1
Y2 W1
W2
O
24 vac common
24 vac return
fan relay
compressor relay
1st stage heat circuit
R
C
G
Y1
Y2
W1
W2
O
E
L
RC
G
Y1
Y2 W1
W2
O
24 vac return
fan relay
compressor relay
1st stage heat circuit
5 Wire, 1 Stage Cooling, 1 Stage Gas Heat
4 Wire, 1 Stage Cooling, 1 Stage Gas Heat
Residential Gas or Electric Heat *,
Electric Cool, split systems & package
units
Residential Gas or Electric Heat *,
Electric Cool, split systems & package
units
*If using electric heat this option must be
selected on during advanced setup.
*If using electric heat this option must be
selected on during advanced setup.

Sample Wiring Diagrams
Page 6
R
C
G
Y1
Y2
W1
W2
O
E
L
RC
G
Y1
Y2 W1
W2
O
24 vac common
24 vac return
fan relay
compressor relay
2nd stage compressor relay
1st stage heat circuit
R
C
G
Y1
Y2
W1
W2
O
E
L
RC
G
Y1
Y2 W1
W2
O
24 vac common
24 vac return
fan relay
compressor relay
1st stage heat circuit
2nd stage heat circuit
Residential 2 Stage Cooling, with
Gas or Electric Heat*
Residential & commercial 1 Stage Cooling,
with 2 Stage Gas or Electric Heat*
6 Wire, 2 Stage Cooling, 1 Stage Heat
6 Wire, 1 Stage Cooling, 2 Stage Heat
Thermostat
Thermostat
* If using electric heat, this option must
be selected during advanced setup.

Sample Wiring Diagrams
Page 7
R
C
G
Y1
Y2
W1
W2
O
E
L
RC
G
Y1
Y2 W1
W2
O
24 vac common
24 vac return
fan relay
compressor relay
2nd stage compressor relay
1st stage heat circuit
2nd stage heat circuit
R
C
G
Y1
Y2
W1
W2
O
E
L
RC
G
Y1
Y2 W1
W2
O
24 vac common
24 vac return
fan relay
compressor relay
reversing valve
Commercial Gas or Electric Heat ***,
Electric Cool, split systems & package units
including Commercial Heat Pumps **
No auxiliary heat, residential Heat Pumps ,
split systems & package units
7 Wire, 2 Stage Cooling, 2 Stage Heat
5 Wire, 1 Stage Cooling, 1 Stage Heat - Heat Pump*
Thermostat
Thermostat
* If using residential heat pump, this option
must be selected on during advanced setup.
** Commercial heat pumps do not have
the heat pump turned on in advanced setup.
*** If using electric heat, this option must
be selected on during advanced setup.

Sample Wiring Diagram
Calibration
Page 8
R
C
G
Y1
Y2
W1
W2
O
E
L
RC
G
Y1
Y2 W1
W2
O
24 vac common
24 vac return
fan relay
compressor relay
1st stage heat circuit
2nd stage heat circuit
6 Wire, 1 Stage Cooling, 2 Stage Heat, Heat Pump *
Most residential split and package heat pumps
with auxiliary heat
Thermostat
* The heat pump option must be selected
on during advanced setup.
Every thermostat is calibrated before it leaves the factory.
Under normal circumstances there will never be a need to
recalibrate the thermostat again.
To accommodate special needs, the thermostat may be recalibrated
following these steps:
1. While holding the mode button in, press the down button for
2 seconds. After all the icons in the display appear, release
the buttons.
2. Press the mode button.
3. Press the up or down buttons until the flashing number
equals the current room temperature.
4. Press the mode button to return to normal operation.

STEP #4
TEST OPERATION
Page 9
Press the MODE button repeatedly until
the HEAT icon appears on the display.
Press the Up or Down buttons until the set
temperature is 10 degrees above room
temperature. The furnace should turn on.
Press the MODE button repeatedly until
the COOL icon appears on the display.
Press the Up or Down buttons until the set
temperature is 10 degrees below room
temperature. The air conditioner should
turn on. NOTE: Most equipment has a
time delay of 5 minutes between cool
cycles. This feature is defeatable on the
thermostat. Consult the Owner's Manual
under Setup, cycles per hour.
Turn the power on to the Heating/Air
Conditioning system.
Press the MODE button to OFF. Press
the FAN button to Fan On. The fan
should turn on and run continuously.

SYMPTOM: When using 4 wires (R, G, W, Y),
the air conditioning or heat equipment tries
repeatedly to turn on, but cannot. At
times the display dims or disappears.
CAUSE: There is not enough power available
to "power share".
REMEDY: Connect a 270 ohm, 10 watt power
resistor at the furnace as shown below.
TROUBLESHOOTING
Page 10
SYMPTOM: The air conditioning does not
attempt to turn on.
CAUSE: The compressor timer lockout may
prevent the air conditioner from
turning on, for a period of time.
REMEDY: Consult the Owner's Manual in
the Setup section to defeat the
cycles per hour and compressor
timeguard.
R G W Y C
TR300-10w
R G W Y C
TR300-10w
SYMPTOM: The display is blank.
CAUSE: Lack of proper power.
REMEDY: Make sure power is turned on to
the furnace and that you have 24vac
between R& W. If Cis used, 24vac
between R& C.
For Problem A/C For Problem Heat

TROUBLESHOOTING
Page 11
SYMPTOM: The air conditioning does not
attempt to turn on.
CAUSE: The cooling setpoint is set too
high.
REMEDY: Consult the Owner's Manual in
the Setup section to lower the
cooling setpoint limit.
SYMPTOM: The heating does not attempt
to turn on.
CAUSE: The heating setpoint is set too
low.
REMEDY: Consult the Owner's Manual in
the Setup section to raise the
heating setpoint limit.

SYMPTOM: When controlling a residential heat
pump, and asking for cooling, the heat
comes on.
CAUSE: Heat pump is not selected "on" in the
Advanced Setup.
REMEDY: Select heat pump on during Advanced
Setup programming. Consult the Owner's
Manual.
TROUBLESHOOTING
Page 12
SYMPTOM: When calling for cooling, both
the heat and cool come on.
CAUSE: The Advanced Setup is configured
to control a heat pump, and the hvac
the thermostat is controlling is a
"conventional" (non heat pump)
system.
REMEDY: Consult the Owner's Manual in
the Advanced Setup section to turn
off the heat pump.
P/N 88-335
4Z95
C
c
F
FOR HOME OR OFFICE USE
Tested to Comply
with FCC Standards
STAR
TSTATCCPB501
TSTATBBPB501
P474-1050