Casit EQ400I User manual

ISO 9001:2000
Cert. n. 3614/1
Quality System Certified
Cancelli Automatici Shed Infissi Telecomandati
Stab.: Strada Pietra Alta 1 – C.a.p. 10040 CASELETTE (TO) Italy
Tel. 011/9688230 - 9688170 Fax 011/9688363 –
Partita IVA 0050659.001.7
Reg. Trib. Torino N.654/62 - C.C.I.A.A. 333122 - M: T0024777
Sito www.casit.it E-Mail info@casit.it
INSTALLER TECHNICAL MANUAL
GB
ELECTRONIC CONTROL PANEL
ONE THREE-PHASE MOTOR
EQ400I
Attention!! Read this manual carefully before starting the installation.
N.B. - Casit does not accept any responsibility in case of failure to respect the norms in force in
the country of the installation.

EQ400I ENGLISH
1. GENERAL INFORMATION
This card is fitted with an on board 16A inverter to manage a 230/400 VAC three-phase motor.
The inverter allows the setting of the acceleration and deceleration ramps of the motor, the maximum torque limit and
the frequency modification (motor speed).
If an obstacle is encountered the card detects an anomalous motor absorption, stops and inverts it.
A micro-processor manages the operating logic.
The card is powered by 220 VAC single phase and therefore allows the use of three-phase motors in a domestic
environment.
2. MAIN FEATURES
•Command and control of an automated access with N°1 230VAC three-phase motor (max 1.5 KW).
•Built in safety edge and photocell self-test functions.
•Settable motor speed and torque (action on voltage and frequency).
•Settable starting boost (thrust)
•Personalised partial opening (pedestrian).
•Stop time adjustable from 0 to 60 seconds with trimmer.
•Personalised slow-downs.
•Personalised acceleration and deceleration ramps.
•Personalised amperometric (obstacle) adjustment.
•Built in cycle counter can be zeroed by maintenance technician.
•Obstacle check reaction time can be set between 0.01 and 3.0 seconds.
•Electronic protection against short circuits between the phases.
•Complies with European Reference directive: R&TTE 99/05/CE.
3. TECHNICAL FEATURES
Control unit power supply: 230 VAC single phase.
Motor output: 230/400 VAC max 1.5 KW.
Motor current: Max 10 Ampere protected by fuse.
Accessories power supply 24 VDC - 250 mA protected by fuse.
Working temp.: -20°C / + 55 °C
Inverter PWM frequency Up to 20 KHz (settable)
Fuse F1 10A motor
Fuse F2 3,15 power in
Fuse F3 500 mA power supply transformer
Fuse F4 500 mA services power
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EQ400I ENGLISH
4. CONNECTION AND SETTING UP OF THE CONTROL UNIT
4.1 CONNECTION AND WIRING LAY-OUT DIAGRAM
4.2WIRING AND CONNECTIONS (SEE FIGURE ON PAGE 17)
MAINS input: (1) Phase, (2) Neutral, (3) Earth – Flashing light 220 VAC: (4)-(5) – fixed/flashing, according to setting DIPSW6.
Motor: Earth: (6), Motor earth: (7), Motor phases (Delta connection): (8)-(9)-(10)
Safety Edge in opening: (11) NC or resistance. – Safety Edge in closing: (12) NC or resistance. If not used jump to GND and DIPSW7 in OFF.
Photocell: (14) (common at +24). Photocell input NC or NO. If not used, leave open and set NA in P5.9. (DIPSW3 in OFF)
FC Opening: (15) (common at +24) Opening limit stop. NC or NO. If not used, leave open and set NA in P5.5.
FC Ra Open: (21) (common at +24) Opening slow-down limit stop. NC or NA. If not used, leave open and set NA in P5.7 and DIPSW5 in OFF
FC Ra Close: (22) (common at +24) Closing slow-down limit stop. NC or NA. If not used, leave open and set NA in P5.8 and SW5 in OFF
Brake: (27) NO, (28) NC, (29) C. Relay switched: Motor brake: Rest. Motor operation: Activated.
START: (30) (common at +24). START Button. NO or NC. Set in P5.1
STOP: (31) (common at +24). STOP Button. NC or NO. Set in P5.4
FC Closure:(33) (common at +24). Closing limit stop NC or NO. If not used, leave open and set NA in P5.6
Pedestrian: (36) (common at +24). Pedestrian opening Button. NO or NC. Set in P5.3
Close: (37) (common at +24). Closing Button. NO or NC. Set in P5.2
[GND]: (13), (16), (24), (25), (35), (43) – [+24]: (17), (20), (23), (32), (34), 38), (41) – [Not used]: (19), (26), (39), (40), (42)
NOTE: in case of anomalous operations of photocells connect the negative of the receiver photocell to the earth
(metallic mass - gate or motor carter - NOT CONNECT IT TO THE CONTROL PANEL) with an additional thread
INTERPOSING A CAPACITOR IN SERIES 100noM 270V.
Attention!! THE MOTOR MUST HAVE A DELTA CONNECTION
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EQ400I ENGLISH
5. CONTROL UNIT SETTING UP
Attention!! POSITION THE DIPSWITCHES TO OFF DURING THE 1ST SETTING-UP PHASE EXCEPT FOR THE DIP
NR 8, (MAN PRESENT), THAT MUST BE SET TO “ON”.
5.1 FUNCTIONS OF THE SWITCHES MOUNTED ON THE CARD
SW1 Re-closing operating logic ON = Automatic OFF = Manual
SW2 Final thrust ON = Enabled OFF = Disabled
SW3 Photocell test ON = Enabled OFF = Disabled
SW4 Motor absorption check ON = Enabled OFF = Disabled
SW5 Slow-down start limit-stop ON = Enabled OFF = Disabled
SW6 Flashing light logic ON = Steady Light OFF = Flashing light
SW7 Selects safety edge type ON = Resistance edge OFF = Mechanical edge
SW8 Man present ON = Active OFF = Inactive
5.2 SWITCHING ON THE CARD AND INSERTING THE PROGRAMMER/DISPLAY
•Insert the programmer and power up the card.
•The red mains present LED lights up and the
•FW version appears on the display
5.3 USING THE PROGRAMMER AND PARAMETER MANAGEMENT.
Press OK to Select the with Press to scroll until
proceed with the the arrows Setup the parameters of Input
programming. Base menu and press OK. diagnostics (ACPS).
Note: This function is for checking the state of the inputs on the board. Move in the pages and display all the inputs
with the arrows: to go forward to the end and to go back
Page P2.1: Buttons: Apre (Start), Close, Pedestrian and Stop
A=Apre (Start), C=Close, P=Pedestrian, S=Stop
Values: 1= Input closed, connected and active. 0 = Input open, not connected or deactivated. Press
Page P2.2: Limit stop: RA: Opening slow-down, RC:Closing slow-down, FA: Opening, FC: Closing
RA= Opening slow-down start. (FC Ral Start), RC= Closing slow-down start (FC Ral Close)
FA= Opening limit stop. (FC Start), FC= Closing limit stop (FC Closing)
Values: 1= Input closed, connected and active. 0 = Input open, not connected or deactivated. Press
Page P2.3: Safety edges: CSAP=000 Edge opening Input. CSCH=000 Edge Closing Input
Values: 255=Input open, 0= Input closed, Edge NC connected or resistance activated,
xxx=resistance value of the type of edge connected (0 < value < 255). Press
Page P2.4. Status of the DIP SWITCH present on the board: 12345678
Values: 0switch off (OFF), 1switch on (ON) Press
Page P2.5 L1 PAUS=XXX: Pause time set. Displays the time adjusting the trimmer TR1 (Pause)
L2 PAUS=xxx= During the pause, shows the remaining time, that decreases starting from the set value until
reaching 0. Press
Page P2.6. FT = Status of photocell input.
Values: 0= Input open or photocell not connected, 1= Input short circuited or photocell connected Press
Page P2.7 = Information on the slow-down point and thrust status (Internal information) Press
Page P2.8 = Relative position (Sec)
Values: 0.0 = Door closed, Limit stop activated. Decrease to closing
SS.s = Door open, Limit stop activated. Increase to opening until reaching the value
set in RunTime (P2.24)
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EQ400I ENGLISH
5.4 CHECK THE MOTOR RUNNING DIRECTION AND OPERATING COURSE LEARNING
Attention!! THE MOTOR MUST HAVE A DELTA CONNECTION
5.5 CHECK THE RUNNING DIRECTION of the MOTOR
1. Close the door.
2. Switch DIP 8 (Man Present) to OFF
3. With the Start (OPEN) and Close buttons, check the correct running direction and invert the motor polarity if
necessary.
5.6 LEARNING THE OPERATING COURSE
1. Leave the door in the closed position (closing limit stop, activated)
2. Set the Dip 8 (Man present) to the “ON” position
3. Press the P1 button for at least 2 seconds until the LED “L1” flashes.
4. Press the OPEN button (Start input) and keep it pressed until the door is completely open (Opening end Limit
stop reached).
5. Press the Close button (Close Input) to re-close door
6. When the Closing end Limit stop is reached the door stops, the LED L1 stops flashing and the stroke learning
procedure is completed.
Note 1: Yellow LED fast flashing +Green LED OFF = Door in opening
Note 2: Yellow LED fast flashing + Green LED ON = Door in closing
Note 3: Yellow LED two flashes every 4-5 seconds = signals an error (e.g. Edge programmed as NC instead a
resistance connected, photocell autotest failed, etc.) This type of error prevents entering into programming. (See
display P4.1 to show alarm produced)
5.7 SETTINGS AND OPERATING LOGIC.
5.7.1 Operating with automatic closing. SW1 - ON
•A start open command.
•A second impulse during the opening is not accepted.
•A command during the pause resets the Pause time.
•A command during closing inverts the motion and resets the Pause time.
NOTE: The pause time can be set from 0 to 60 seconds.
5.7.2 Step by Step operation. SW1 - OFF
•A start command opens.
•A successive command stops the door.
•The next command closes.
•The next command stops the door.
5.7.3 Man Present Operation. SW1 - OFF
Press the Open (Start) button until completely open then release.
Press the Close button until completely closed.
NOTE: If the pushbutton is released during the opening or closing manoeuvre the operator stops.
5.7.4 FINAL THRUST SW2 – ON
At the end of the closing manoeuvre, after the limit stop has been tripped a final thrust is given.
5.7.5 Self-Test of the photocells SW3 – ON
At the start of each manoeuvre, the control unit switches the photocell on then off to check its functionality, if there
is a change in the signal it will not perform the manoeuvre.
NOTE: The alarm signals can be checked in the ALARMS menu on the display.
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EQ400I ENGLISH
Rev. 00 del 30/11/2009
6. SETTING CONTROL UNIT WORK PARAMETERS
press OK and until the display P2 appears Press
6.1 BASIC MENU –DEFAULT PARAMETERS
6.1.1 BOOST Display: P2.10 – Initial thrust force
Value expressed in %. Default setting = 15%. Press
6.1.2 CO.MAX Display: P2.11 – max torque
Value expressed in % Default setting = 60%. Press
6.1.3 SP. MAX AP Display: P2.12 - Max. opening Speed
Value expressed in Hz (50:110) Default setting = 50Hz Press
6.1.4 SP. MAX CH Display: P2.13 - Max. in closing speed
Value expressed in Hz (50:110) Default setting = 50Hz Press
6.1.5 SP. LOWAP Display: P2.14 - Opening slow-down speed
Value expressed in Hz Default setting = 20Hz Press
6.1.6 SP. LOWCH Display: P2.15 - Closing slow-down speed
Value expressed in Hz Default setting = 20Hz Press
6.1.7 RAMPA ACC. Display: P2.16 – Acceleration ramp
Value expressed in milliseconds Default setting = 350ms Press
6.1.8 RAMPA DEC. Display: P2.17 – Deceleration ramp
Value expressed in milliseconds Default setting = 1000ms Press
6.1.9 Fotocel AP. Display: P2.18 - Photocell behaviour in opening Press
Values: 0:performs immediate opening. 1:performs opening when photocell is free
6.1.10 INV.T AP. Display: P2.19 – Inversion time of the motor in case obstacle check intervenes
Value expressed in seconds Default setting = 0 s
Note:0 = inversion until closing limit stop. Press
6.1.11 INV.T CH. Display: P2.20 - Inversion time of the motor in case obstacle check intervenes
Value expressed in seconds Default setting = 0 s
Note:0= inversion until opening limit stop. Press
6.1.12 Pedestrian Display: P2.21 - Pedestrian opening time
Value expressed in seconds Default setting = 3.0 s Press
6.1.13 Colpo F Display: P2.22 – Final thrust execution time.
Value expressed in seconds Default setting = 0.5 s Press
6.1.14 RUN TIME. Display: P2.23 – Working time
Value expressed in seconds Default setting = 10.0 sec Press
6.1.15 SLOWT. AP Display: P2.24 – Slow-down time, before opening Limit stop.
Value expressed in % Default setting = 15%
Press
6.1.16 SLOWT. CH Display: P2.25 - Slow-down time, before closing Limit stop.
Value expressed in % Default setting = 35% s
.Press
6.1.17 Prelamp Display: P2.26 - Flashing light pre-flash time
Pagina 6 di 9
Value expressed in seconds Default setting = 2.0 s Press

EQ400I ENGLISH
RIT. INV. Display: P2.27 - Motion inversion delay time in case of intervention of obstacle check, photocells,
edges etc
Value expressed in milliseconds Default setting = 100 ms
Note: It is recommended not to set values less than 100 m/s to avoid violent mechanical stress
(gear motors, drive shafts etc) Press
6.1.18 OFF TIME. Display: P2.28 – Intervention time of obstacle check during initial thrust
Value expressed in seconds Default setting = 1.0 s Press
6.1.19 OFFSET TIME. Display: P2.29 – Absorption increase number for obstacle check sensitivity
Value expressed in nº. – 0:255 Default setting = 50 Press
6.1.20 MAX. ASS. Display: P2.30 – Max. current absorption threshold reachable for the obstacle check
Value expressed in nº. – 1:255 Default setting = 200
6.2 INPUT SETUP MENU (DISPLAY P5)
Enter the INPUTS SETUP menu to modify the NO/NC logic of the inputs:
START, CLOSE, PEDESTRIAN, STOP, PHOTOCELL and the four LIMIT STOPS.
The logic default is:
NO (normally open) for inputs START, CLOSE, PEDESTRIAN
NC (normally closed) for inputs STOP, PHOTOCELL and for the LIMIT STOPS.
Press to continue or change the parameter from NO to NC and vice versa.
Display P5.1 Display P5.2 Display P5.3
Start Button Chiude (Close) Button Pedonale (Pedestrian)
Default N. Open Default N. Open Button Default N. Open
DisplayP5.4 Display P5.5 Display P5.6
STOP Button Opening limit stop Closing limit stop
Default N Closed Default N Closed Default N Closed
DisplayP5.7 Display P5.8 Display P5.9
Slow-down start LS Slow-down start LS Photocell contact
Opening Closing Default N Closed
Default N Closed Default N Closed
6.3 MANOEUVRE COUNTER (Display P3)
Through display P3, we can display and zero the manoeuvre counter
Attention: the cancellation of the
manoeuvre counter does not require
confirmation.
OK Press OK and the counter zeroes.
6.4 RESETTING DEFAULT PARAMETERS
To change the manoeuvres in the factory setting, switch the panel off then back on again keeping the OK
button pressed for at least 2 seconds
The panel will ask for confirmation to perform the order. To perform the RESET, press OK to confirm. Otherwise,
switch the panel off again because this option cannot be cancelled.
NOTE: The alarm signals can be checked in the alarms menu display.
A: - Edge in opening alarm
C: - Edge in closing alarm
F: - Photocell alarm
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M: - Inversion alarm (Temperature or phase short circuit)

EQ400I ENGLISH
7. DISPLAY FOR SHOWING AND PROGRAMMING THE CONTROL UNIT
RESET display to start from the panel with the OK button pressed
0=Normal
1=Alarm
Pagina 8 di 9 Rev. 00 del 30/11/2009

SAFETY PRECAUTIONS
These warnings are an essential, integral part of the product and must be given to the user. They provide important
indications on the installation, use and maintenance and must be read carefully. This form must be preserved and
passed on to subsequent users of the system. The incorrect installation or improper use of the product may be
dangerous.
INSTALLATION INSTRUCTIONS
•The installation must be performed by professionally skilled personnel and in compliance with current local, state,
national and European legislation.
•Before beginning the installation, check the integrity of the product.
•The laying of cables, electrical connections and adjustments must be workmanlike performed.
•The packing materials (cardboard, plastic, polystyrene, etc.) are a potential hazard and should be disposed of correctly
and not left within reach of children.
•Do not install the product in potentially explosive environments or environments disturbed by electromagnetic fields. The
presence of inflammable gases or fumes is a grave danger to safety.
•Set up a safety device for overvoltage, a disconnecting and/or differential switch suitable for the product and conforming
to current standards.
•The manufacturer declines any and all responsibility for product integrity, safety and operation in the event incompatible
devices and/or components are installed.
•Solely original spare parts should be used for repairs and replacements.
•The installer must provide all the information relative to the operating, maintenance and use of the individual
components and the complete system as specified in the MACHINE LEGISLATION (see regulations EN 12635, EN
12453 and EN 12445).
MAINTENANCE
•To ensure product efficiency, it is essential that professionally skilled personnel carry out maintenance within the times
established by the installer, the manufacturer and by current legislation.
•All installation, maintenance, repairs and cleaning operations must be documented. This documentation must be
preserved by the user, and made available to the personnel responsible for the control.
WARNINGS FOR THE USER
•Read the instructions and enclosed documentation carefully.
•The product must be used for the express purpose for which it was designed. Any other use is considered improper and
therefore hazardous. In addition, the information given in this document and in the enclosed documentation may be
subject to modifications without prior notice. It is given as an indication only for product application. Casit declines any
responsibility for the above.
•Keep products, devices, documentation and anything else provided out of reach of children.
•In the event of maintenance, cleaning, breakdown or faulty operation of the product, cut off the power and do not
attempt to operate on the product except when indicated. Contact professional personnel, competent and suitable for the
task. Failure to adhere to the above indications may be dangerous.
WARRANTY LIMITS
The warrantee is valid for 12 months from the date indicated in the sales document and its validity is limited to the original
purchaser. It does not cover the following eventualities: negligence, incorrect or improper use of the product, use of
accessories not conforming to the manufacturer's specifications, tampering by the customer or third parties, natural
causes (lightning, floods, fire, etc.), riots, vandalism, modifications to the environmental conditions of the installation site.
Nor does the warranty cover parts subject to wear (batteries, oil etc.). Products returned to Casit for repair shall only be
accepted carriage paid. Casit shall return the repaired product to the sender carriage forward. Otherwise the goods will be
refused on receipt. The purchase of the product implies the full acceptance of all the general terms of sale. Any dispute
shall be submitted for judgement to the Court of Torino.
Pagina 9 di 9 Rev. 00 del 30/11/2009
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