Caslon Rollataq User manual

Rollataq
Operation and Maintenance Manual
01-09-2015
Caslon House, Lyon Way, Hatfield Road, St. Albans, Herts, AL4 0LB / UK
Telephone: [phone] Fax: [phone]
Email: [e-mail] Website: www.caslon.co.uk

Page 1
Contents
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........................................................................................................................5
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Page 2
Specifications
Model 305mm (12”)
Maximum Paper Size:
305mm x unlimited
Physical Size:
560mm long x 275mm wide x 150mm high
Shipping Size:
660mm long x 355mm wide x 254mm high
Net Weight:
12 Kilos
Shipping Weight:
14 Kilos
Model 622mm (24.5”)
Maximum Paper Size:
622mm x unlimited
Physical Size:
865mm long x 275mm wide x 150mm high
Shipping Size:
965mm long x 355mm wide x 254mm high
Net Weight:
17 Kilos
Shipping Weight:
19 Kilos
Model 927mm (36.5”)
Maximum Paper Size:
927mm x unlimited
Physical Size:
560mm long x 275mm wide x 150mm high
Shipping Size:
1170mm long x 355mm wide x 254mm high
Net Weight:
23 Kilos
Shipping Weight:
25 Kilos
All models
Paper Thickness:
60 gsm –800 gsm (0.05 –2.5mm)
Coverage Speed:
30cms in 40 seconds
Feeding Method:
Hand feed
Delivery Method:
Hand feed
Power:
AC 230V, 50Hz
Auxiliary Parts supplied with machine:
Instruction Manual, Screwdriver

Page 3
Safety Information
Read and understand all instructions in this manual before attempting installation, operation or
general maintenance of the Rollataq.
Use only a grounded electrical outlet when connecting the Rollataq to a power source. If you are
unsure, check with a qualified electrician –see “Important information before you start” below.
Observe all warnings and instructions marked on the Rollataq.
Unplug the Rollataq from wall outlets before cleaning or maintenance.
Do not install or operate the Rollataq near water or whilst you are wet.
Make sure the Rollataq is installed on a secure and stable surface.
Make sure the power cord does not obstruct walkways near the Rollataq.
Keep long hair and jewellery clear whilst operating the Rollataq.
Never operate the Rollataq with any guarding removed.
Always disconnect the power to the Rollataq whilst not in use.
If you are in any doubt about the operation of the Rollataq, please call your local service agent.
Important information before you start
A power surge protector should be used with the Rollataq to protect the electronics. Electronics
that are damaged due to power surges are not covered under the standard warranty.
The user is solely responsible to assure that the Rollataq is not connected to the wrong voltage.
Damage caused by incorrect voltage hook-up is not covered under the standard warranty.
We recommend that the Rollataq box and packing materials be kept. While service parts are
available from your dealer and can typically be easily replaced in the field, it may be necessary
to return the Rollataq to the factory for complex service. The Rollataq box and packing material
have been designed to protect the machine from normal handling during transportation.
Use only Rollataq adhesive in this coater

Page 4
Product Recycling and Disposal
European Union - Disposal Information for Commercial Users
Application of this symbol on your equipment is confirmation that you must dispose of this
equipment in compliance with agreed national Procedures.
In accordance with European legislation end of life electrical and electronic equipment subject
to disposal must be managed within agreed procedures.
Prior to disposal please contact your local dealer for end of life take back information.
European Union - Disposal Information for Domestic Users
Application of this symbol on your equipment is confirmation that you should not dispose of
the equipment in the normal household waste stream.
In accordance with European legislation, end of life electrical and electronic equipment subject
to disposal must be segregated from household waste.
Private households within EU Member States may return used electrical and electronic
equipment to designated collection facilities free of charge. Please contact your local disposal
authority for information.
In some Member States when you purchase new equipment your local retailer may be required
to take back your old equipment free of charge. Please ask your retailer for information.
Countries not within the European Union
Please contact your local waste authorities and request disposal information.

Page 5
Start Up
Place the Rollataq on a level surface and connect the machine to an
approved outlet. Roll back or remove the black vinyl cover from the
Velcro backing. The cover should be replaced when the machine is
not being used as it keeps the adhesive fresh.
Space the stripper fingers 4cms apart as these are used to strip the
print away from the adhesive roller.
Pour the adhesive into the rear of the tray until the level reaches the
upper label (full). There is also an ‘add level’ label.
Applying adhesive
1. Turn on the motor switch located at the front of the machine. Feed the print in with one
hand and catch it as it comes out with the other hand. Do not let the print drop down as it
exits. Turn off the motor after coating the print. : the motor should not be left running
for more than five minutes at a time or it will overheat and cut out. The motor will only start
to operate again when it has cooled down.
2. For longer prints, such as posters, take the leading edge as it exits and guide the print
back towards the front of the Rollataq. The small upper roller will assist with guiding the
poster back towards the operator.
3. After coating you have approximately 1to1.5 minutes to mount the print before the adhesive
starts to dry. Position the print on your substrate and smooth it down to make contact and
remove any air. You can then use a burnishing roller to complete the final smoothing and
removal of air.

Page 6
Adjustments
: The coating thickness can be changed by adjusting the wiper blade.
Loosen the screws on top of the blade and then turn the two adjustment screws in front of
the blade. Clockwise will reduce the coating and counter clockwise will increase the coating.
These screws are a fine adjustment and need only small movements.

Page 7
Maintenance
When you have finished coating, replace the black vinyl cover
over the machine to reduce the thickening of the adhesive in
the tray.
Over a period of time (3-7 days depending on humidity and the
quantity of adhesive in the machine) the adhesive in the tray
will start to thicken. If this happens, thin the adhesive by
adding some fresh adhesive into the tray.
If the adhesive gets very thick, then it should be removed and
the machine cleaned.
Remove the screws on both ends of the coater.
Holding the top roller, swivel the coating roller up and out of
the tray.
There are two support plates attached to the back arm which
have a V groove in them. Hook the V groove to the steel base,
to keep the assembly up.
Leave the roller in the up position allowing the adhesive to
drip from the roller. Lift the roller up, remove the tray and
clean it. Lower the roller down and run paper through the
machine to remove any excess adhesive. You do not have to
clean it perfectly as any adhesive on the roller will dissolve
when the roller runs in fresh adhesive.
If you are not going to use the machine for an extended
period of time you can cover the adhesive tray with the spare
tray supplied. This will keep the adhesive fresh for up to two
weeks. (note: stackable plastic trays in 24” model only, not
36”)