Cassese 910 JR User manual

OWNERSMANUEL
Cassese910JRTabletop
&CS910Joiningmachine
Cassese®
Qualityfor the world
Zoneindustrielle77390VERNEUILL'ETANG- FRANCE
Tel: [phone]- Fax: [phone]
SA250000F• SIRET.108:105.13300038MB3309

TABLEOFCONTENTS
INTRODUCTION
1.IntroductionPage1
2.AccessoriesPage1
3.SpecificationsPage1
4.OptionsPage1
5.GuaranteePage1
SETUP
1.Inspectionofcontents
2.AssemblyPage3
3.ConnectingthemachinePage3
SETTINGS
1.SettingofmouldingbackingfencesPage4
2.SettingofjoininganglePage4
3. Settingof clampingPage4
4.SelectionofstaplingpositionsPage5
5.Selectionofstaples(wedges)Page5
6.ChangingthewedgecartridgePage6
7.LocationofverticalplungerPage6
OPERATION
JoiningofframePage7
MAINTENANCE
1.ChangingthehammerPage8
2.Maintenanceof"wedgedistributor"(blocH)Page9
3.MaintenanceandlubricationPage9
5.Releasinga jammedwedgePage9
TROUBLESHOOTINGPage10
SPAREPARTS- DRAWINGS
1.PartslistPage11
2.ExplodedviewsofCS91OJr&SrPage12a,b,c,
3.PneumaticdiagramPage13

INTRODUCTION
DearPurchaser,pleasereadthisnotecarefully,inadditiontothestraightforward
operatinginstructionsforthemachine,becausethemanuelalsoincludesvaluable
adviceforoptimisingyourmanufacturing.Lookatthissymbol:
I- INTRODUCTION
Wecongratulateyouonyourwisedecisionandthankyouforyourtrust.
TheCS910isanunderpinnerwhichhasbeendevelopedthroughextensiveexperiencegainedin
themanufactureofthereputableCassesemachines.Itenablesperfectjoiningofrectangularframes
andalsovariousotherformsincludinghexagons,octagons
Framesarejoinedbymeansofmetalwedgeswhicharespeciallydesignedforperfectlocking.
TheCS910requiresminimummaintenance.Please,readthesuggestionsinsection5 carefullyto
ensureyearsofprofessionaluse.
IMPORTANT:
USECASSESEWEDGEMAGAZINESANDNOOTHERS(Trademark: CS)
II- ACCESSORIESBOX(suppliedwiththemachine)
-4 feet(forJuniormodel)
-1 setorspacerbarsforsmallmouldings,
-1 adjustabletriangletopplungerforsoftwood,
-1 AllenkeyN'.3(fortopplunger- P)+ 1 AllenkeyN'2,5(forblockH)
-1 sparehammer.
-1 tubeofgrease
III-SPECIFICATIONS
•Net weight: 910 JR: 40kg(85lbs); 910 SR: 46kg(100lbs)
•Power supply:compressedair.
Onepowersupplyonly,onesettingonly(6- 7 bars)bothforclampingpressureandforstapling
pressure
•Dimensions offrames : mini: 80x 80mm(3l/7"x31/7")(bottomofrabbet)
•Width ofmoulding : mini: 5 mm(1/5"); maxi: 85mm(32/5")+
rabbet
•Height ofmoulding : maxi90mm(3 1/2")
•Wedgesizes : 5 mm(3/16"),7 mm(1/4"),10mm(3/8"),
12mm(1/2"),15mm(5/8")
•Octogonal/hexagonal frame : A specialshimistobelocatedinfrontofthestops
at90°toproducethecorrectangle
IV• OPTIONS
•Tableextension.
-1 angledshimof135°,120°,etc...
Forparticularrequirements,callinyoursalescontact.
V- WARRANTY
TheCS910isguaranteedforpartsandlabourforoneyear,againstmanufacturingdefects.Parts
wornthroughnormaluseandthosedamagedbyoperationcontrarytotheconditionsofthismanual
areexcludedfromthiswarranty.
910JRSR/02.94
-1 -

FIGURE1
RC P I N LXO
AWORK
POSITION
A
B
C
D
E
H
I
L
M-N
0
P
R
S
T
U
V
W-X
BACKFENCES'ANGLEKNOB1 i
SETUPLEVER
SETTINGRING||
CLAMP\
BRACKET
WEDGESDISTRIBUTOR
(BLOCKH)
CLAMPHANDLE
ANGLESETUPSCREW
FENCES
MANOMETER
PLUNGER
PLUNGERSPEEDBUTTON
ON/OFFVALVE
TIMERBUTTON
PRESSUREREGULATOR
STAPLINGBUTTON
STAPLINGPOSITION
HANDLES.
9IOJRSR/02.94
-2-

SETUP
I- INSPECTIONOFCONTENTS
Please,inspectthecontentsofyourboxcarefully.Ifyoushouldnoteanycratedamage,
pleasenotifythecarrierimmediatelytofilea claim.
The following list ofitemsshould befound inyour box
LISTOFITEMS:
-4 feet(forJuniormodel)
-1 setofspacerbarsforsmallmouldings,
-1 adjustabletriangletopplungerfornormalwood,
-1 N'.3Allenkey(fortopplunger- P)+ 1 N'2,5Allenkey(forblockH)
-1 sparehammer.
-1 tubeofgrease
II- ASSEMBLY
1- ForCS910Juniormodel: assemblethe4 feetofthemachine(packagedwiththe
accessories).
OntheCS910Sr(standing)model,theworkbenchofthemachineisadjustableinheight
(between800mm/31"2".- to1000mm/391/2")tofitanyworktableyoumayhavein
yourworkshop.
NOTE : Please refer to the operating position as illustrated in Figure 1 for
all explanations for start-up and settings.
IMPORTANT;
INORDERTOOBTAINOPTIMUMOPERATIONFROM
THECS910,WERECOMMENDTHATYOUPERFORM
THESETTINGANDSERVICINGOPERATIONSOFTHEMACHINE
INTHESEQUENCESETOUTINTHESEINSTRUCTIONS.
Ill- CONNECTIONOFMACHINE
ConnecttheCS910toa sourceofcompressed,dry,filteredair,andcheckthatthepressure
gaugereadingisatleast6 bars(max8 bars).
910JRSR/02.94
-3-

SETTINGS
I- SETTINGOFASSEMBLYANGLE(FIG2 & 3)FORA SQUAREFRAME
Sinceyourframejoinerwillalways
workaftera cuttingmaterial(your
chopper,saworchopservice
mouldings),ithastoadaptitselfto
thecuttingangleofthemachine
thatwasusedbefore.
Ifyouarecuttingyourselfyour
mouldings,yousetuponlyonce
thejoiningangleofyourCS910to
theangleofyourcuttingmachine.
Aslongasyoudonothaveyour
cuttingmachineoritsblade
changedorrepaired,yourCS910
willalwaysjoinperfectlyatthe
sameangleasyoursawiscutting.
•Takeoneofyourwidestmoulding
andcuttopiecesofit.Positionthetwopiecesofmouldingagainstthestopsfences.
II-SETTINGOFBOTHFENCES
Placebacksofthemoulding,tothefences(M& N)..Toflushupfenceswithmouldings,setting
knobA maybeadjusted+ or- (FIGURE2)toensurethemitresmeetproperly.
FIGURE
3A
Set up using setting screw L as follows :
•Iftheangleisopentooutside(FIGURE3A),screwdownsetting
screw(referenceL onFIGURE2)untilthe
mouldingsmeetexactly.
Iftheangleisopenontheinside(FIG.3B)
unscrewtheanglesetscrew
(REFL,FIGURE2)untilthecornersmeetexactly.
Ifyouobtainthisresult(FIGURE4),thenyourmitres
arenotexactly45°.Periodicallycheckyourcutting
machineforangleaccuracy.
SQUAREFRAMES: ITISIMPOSSIBLETOMAKE
ANASSEMBLYOFLESSTHAN90°
III- SETTINGOFCLAMPD (FIGURE1)
-RaiseleverB tobringclampD forwardslightly,
-ReleasehandleI,
-PositiontwomouldingsagainstfencesM & N,
-Bringtheclampintocontactwiththemoulds,withoutforcingit,
-TightenhandleI,
-Lowerlever
910JRSR/02.94- 4 -

IV- SELECTIONOFSTAPLINGPOSITION
TheCS910isdesignedtoenablewedgingofmouldingsat1 or2
points,withoneorseveralwedgesstackedateachofthesetwo
positions.
Thechoicemustbemadeaccordingtothewidthandtheheightof
themoulding.
NOTE: INALLCASES,WEDGESMUSTBEINSERTEDASCLOSEASPOSSIBLE
TOTHEHIGHESTCROWNORCROWNSOFTHEMOULDING(FIGURE5)
ReleaseoperatingleversX andW (FIGURE1)
PlaceonemouldingagainstfenceM andslideitasfarasstopN (FIGURE2)
a)Firstposition: insideofframe:
SlidebracketE towardsfencesM andN untiltheselectedstaplingpositionisreached,anddraw
operatingleverW towardsyoutothepositionandlockit.
b)Secondposition: ontheoutsideoftheframe.
SlidebracketE towardsfencesM andN untilthestaplingpositionisreached,andpushoperating
leverX totheposition,andlockit.
TIP: UsethemeasuringstickersnexttobothstopsW & X todeterminethe
bestselectionsofwedgingpositionsforyourmouldings.
V- SELECTIONOFWEDGES
Thesizeofthewedges(5,7,10,12or15mm- 3/16",1/4",3/8",1/7",5/8")mustbe
selectedonthebasisoftheheightofthemoulding. Asa generalrulea minimumallowanceof
2mm(2/25")ismadeabovethewedge.
E.g.:Mouldingthickness12mm(1/2"): 10mm(3/8")wedge(seebelow)
WEDGES'SIZES CARTRIDGECOLORS
2mm(2/25")minimum
Wedge12mm(1/2°) 5mm(3/16")ORANGE
7mm(1/4")PINK
10mm(3/8"
12mm(1/2"
15mm(5/8"
BRIGHTBLUE
DARKBLUE
WHITE
*Twotypesofwedges: fornormal
andhardwood(seebellowNOTE2)
NOTE 1 : Wedgesofthesamesizemaybestacked(FIGURE6),inordertoavoidtheneed
forchangingthecartridge,if youarejoiningframesof differentthicknesses.
NOTE 2 : Therearealsowedgesmadeespeciallyforhardwoods(BD).wherestandard
wedgeswouldnotbeadequate,i.e.theywouldbend,breakorfailtopenetrateentirely.
910SRJR/02.94
-5-

FIGURE7
VI-CHANGINGTHECARTRIDGE(FIG7)
1- Pullbackthewedgepusherspring(FIGURE7-F)
2- Removetheemptycartridge
3- Insertthenewcartridgeinthewedgedistributor'swindowmakingsurethecartridgeis
firmlyagainstthedistributorblock.
4- Releaseslowlywire(F).
VII- LOCATIONOFPLUNGER
Theverticalplungercanoperatewithoutsettingatallring heightsbut
theheightoftheplungercanbeadjustedbythesettingring(referenceC inFIGURE1)
NOTE: Ina generalwayyoushouldusethemetalroundplungerend.Onlyiftheplunger
makesmarksonverysoftthemouldings,thenusetheadjustabletriangle.(FIGURES8 a,b,c)
IMPORTANT: Ifworkingwithsmallmouldings,theverticalplungercanbesetsothatthe
distancebetweenthemouldingandplungerinminimized.
910SR-JR/02.94- 6 -

TIP/HINT: Forproductionjoining,itisrecommendedtoreducethedistance
ofplungerP toapprox3/8"fromthemoulding,usingscrewC,andto
acceleratethefiringofwedgesbyadjustingbuttonT (towards+)(see
FIGURE1).
ItisalsopossibletocontrolthefiringrateofplungerP usingtheknurledbuttonR
locatedatthetopofthemachine.
USE
II-ASSEMBLYOFFRAME(FIGURE9)
Followthesestepsaftersettingshavebeenmadethefencesadjusted,appropriatewedgesinsert.
CS910Jr(TABLETOP)
1- Placethefirstmouldingagainstleftfence
M,andslideitasfarasrightasfenceN,
2- Whileholdingthefirstmoulding,place
thesecondmouldingagainstrightfenceN
andslideituntilittouchesthefirstone,
3- SlidebracketE tothefirstposition.
4- Gentlypressonthepedaltolockboth
mouldingsbymeansofclampD,
5- Thenpressthepedalfullytofirethefirst
wedge.
Whereseveralwedgesmightbestacked,
slightlywithdrawpedalpressureinorderto
keepthemouldingsclamped,thenfullypress
onceagainandthesecondwedgewillbe
locatedtoreinforcethefirstone.
6- Whenfiringwedgeatthesecond
position,slightlywithdrawpressureonthe
pedal,movethebrackettotheotherposition,
thenpressfullyonceagaininordertoinsert
awedge,
7- Fullyreleasethepedal.
FIGURE9
CS910Sr(SENIOR)
1- Placethefirstmouldingagainstlefthandfence
M,andslideitasfarasrightfenceN,
2- Whileholdingthefirstmoulding,placethe
secondmouldingagainstrighthandfenceN
andslideituntilittouchesthefirstone,
3- SlidebracketE tothefirstposition.
4• Pressonthepedaltolockbothmouldingsby
meansofclampD,
5- Thenpressthefiringbutton(FIG1 - PARTV)to
firethefirstwedge.Ifyouwishtostacka second
wedgeinthesameposition(oneontopofthe
other),pressthebuttononceagain.
6• Fora secondwedge,movethebracket
assemblytothesecondposition,keepingthe
pedalpressed(mouldingsclamped).Pressthe
staplingbuttontoinsertwedge(s).
7- Releasingthepedalwillreleasethecorner.
910SRJR/02.94 -7-

MAINTENANCE 5
THETWOPLATES
AREFACTORYSET
ANDPINNED
DON'TREPLACE
THEMSEPARATELY
REP.2
ASSEMBLYSCREWS
PROCEDURE:
1- Removethepresentwedgecartridge,
2- Usingthe3 mmAllenkey,loosentheretainingscrewfromthebaratthefrontofblock
H,(seeFIGURE1)(fromthesideofthehorizontalclamp)andremovetheblockH,
3- A/IFHAMMERISBROKEN: ItwillhaveremainedinblockH,andinthiscase:
a)Usinga 2,5mmAllenkey,unscrewthe2 centralscrews(reference2 inFIGURE10)which
holdthefixguideinposition,
b)Removethefixguidecompletely,thenremovethebrokenhammer.Ifthehammerwillnotcome
out,removetheassemblyscrewsofblockH.Removehammer.
c)Re-assemblytheblockH (ThetwoplatesoftheblockH arefactorysetandpinned.Don't
replacethemseparately.Relocatethefixedguideandtightenitstwoscrews( R E P . 2 ) ,
d)Relocatetheblockinitshousinginthecorrectdirection,i.e.withthewindowfacingthewedge
cartridge; checkwithyourfingerthattheblockH isnothigherthanthemachine'sworktable.
e)LocktheblockH retainingscrewusingtheAllenkey,
f)Fitthenewhammer(withtheholedownwards)inblockH fromthetopuntilitnolonger
protrudes,
g)Switchthemachineon,inserta bracketortwomouldingpiecesandsimulatea stapling
operation,(withoutwedgecartridge)
h)Thenewhammerwillautomaticallytakethecorrectpositioninthemachine,
i)Reloadthecartridge.
3- B/THEHAMMERISNOTBROKENBUTYOUWISHTOCHANGE
a)PerformthesameoperationasinProcedures1 and2,
b)Usingpliers,removethehammerfromitsmountingbypullingvertically,
c)Repeatsteps" e"to" i " above.
IT:
910SR-JR/02.94 -8 -
HAMMER
FIGURE10
FiXGUIDE
BLOCKH
ASSEMBLYSCREWS

II- MAINTENANCEOF"WEDGESDISTRIBUTION"SECTION(blocH)
AtregularintervalsremoveblocH fromthe
machineandcleanitusingcompressedair
(Figure1 1).
Lubricatethehammerslightlybeforere-
assembly
III- MAINTENANCE& LUBRICATION
Ifthehorizontaltravelofthebracket(FIGURE1,
referenceE)isnolongersmooth,thenlubricatethe
horizontalshafts(use2 0 / 4 0 SAEoil).
Ifglueisused,lightlyspraytheplateswithsiliconeoil
(aerosolcan),whichwillmakeiteasiertocleanoff
spotsofglueafterdrying.
Cleanthetabletopperiodically,preferablywitha non-scratchingmaterial.Removeallexcessglue
asfastaspossible.
IMPORTANTNOTE:
WHENORDERINGANYSPAREPARTS,EVENTHOSE
REPRESENTEDWITHLETTERSORNUMBERSINTHE
"FIGURES",PLEASESPECIFYITSREFERENCENUMBER
WHICHYOUWILLFINDONTHEEXPLODEDVIEWSOFTHE
MACHINES(SEEENDOFTHISMANUAL)
910SR-JR/02.94
-9

TROUBLESHOOTING
PROBLEM
THECLAMPDOESNOT
CLAMPTHEM0ULDING
THERIGHTMOULDING
ISNOTCLAMPED
THELEFTMOULDINGIS
NOTCLAMPED
ANGLEOPEN
ABOVE/BELOW
TOPANGLEOFCORNER
ISOPEN
THEPRESSLEAVESA
MARKON
THEMOULDINGS
WEDGESWILL
NOTFIRE
WEDGES
DONOT
PENETRATE
INTO
THEWOOD
WEDGES
WILL
NOT
STACK
POSSIBLESCAUSES
C1:Mouldingclampsettingisincorrect
C.2 : excessivedistancebetweenmouldingandclamp
C3:Clampsettingisincorrect
C.4:Assemblyangleistoowide
C.5:IncorrectsettingofbackfencesM & N
C.6 : Plungerspeedandwedgefiringarenotsynchronised
C.7:Plungercomingdowntoofast
C.8:Distancebetweenplungerandmouldingistoobig
C.9:Mouldingisdelicate
C1O:Thecartridgeisempty
C11:Thecartridgeisincorrectlypositioned
C12:Thehammerisbroken
C13:Usingincorrectwedges
C14:Inadequatestaplingpressure
C15:Plungerspeed& wedgefiringnotsynchronized
C.16:Theplungerisnotincontactwiththemouldingbutresting
atfencesM&N
C17:Thehammerisbroken
C18:Sub-assemblyisclogged
C19:Thetensionspringisbrokenorover-extended
C.20:Lossinpressureatmomentoffiring
C21:Incorrectpositioningofwedgeinthemoulding,
causingittotillandpreventingstacking
C22:Hammerisbluntorjagged(dryclatteringnoise
isheardonstapling)
C23:Tryingtostockinhardwoods
C24:Seriousdropofpressureinthecompressor:defectin
blow-offvalve:seriousinaccrocyinreference0 pres-
suregaugeneedle(e.g.from7 to3 bars,andvery
slowriseofneedle].
SOLUTIONS
S.1:Repeatsettingandensureclampingof
operatinglever1
S.2:RepeatsettingofoperatingleverusingleverH
S.3:RepeatsettingofmouldingclampwithleverH
S.4:Repeatsettingofassemblyangle
S.5:RepealsettingoftwofencesM & N
S.6:Repeatsettingofsynchronisationbutton
(turna littleclockwise)
S.7:Repeatsettingoftoppressordescentspeed
S.8:Repeatdistancesetting
S.9 : Repeatdistancesettingandusethejoiningjigs
S.10:Inserta fullcartridge
S.11: WithdrawwireF andpositionthecartridgefully
in,thenreleasegently
S.12:Replacethehammer
S.13:Usehardwoodwedges
S.14:Checkpressuregaugereadings
S.15:RepealsettingusingbuttonT (clockwise)
S.16:Usesidebarsforsmallmouldings(accessories)
S.17:Replacethehammer
S.18: Havethehammercleaned
S.19:Replacethespring(PART6520)
S.20:Checkcompressorpressure& hose
connections- includingfoot-pedal
S.21:Repeatsettingofstaplingposition
S.22:Replacethehammer
S.23:Usetallerwedges(HW)
S.24:Replacetheblow-offvalve
PAGE
P4-SIII
P4-§III
P4-§lll
P4§llfig3B
P4-SI/II
P7
"TIP"
P.7TIP
P.6"NOTE"
P.6§ VI
P6-§V
P6-§V
P8 § 1
P5-NB2
P3-§ll
P7"ADVICE"
PI§11
P8 §1
P9 § II
P5-SIII
P8 § I
P5-SIII
FORTECHNICALASSISTANCECALLYOURSALESDISTRIBUTOR
910SR-JR/02.94
-10-

PLUNGERSUB-ASSEMBLYSTAPLINGBUTTON
(FIG1-P)(FIG1 V,Part218P)
BRAKECYLINDERPRESSUREGAUGE
(Part177P)(FIG1 - 0,Part159P)
STAPLINGCYLINDERPRESSUREREGULATOR
SUBASSEMBLY(FIG1 - U,Part161P
CLAMPCYLINDER
(Part197P°
PLUNGERSPEEDKNOBON/OFFSWITCH
(FIG1-R,Part125P)(FIG1 - S,Part121P)
STAPLINGDELAYSWITCH
(FIG1-T,Part250P) AIRSUPPLY
STAPLINGDISTRIBUTOR
(Part243P)
PEDAL
(Part230P)
PLUNGERSUB-ASSEMBLYSTAPLINGBUTTONPNEUMATICDIAGRAM
(FIG1 P)(FIG1 V,Part218P)OFTHECS910JUNIOR
BRAKECYLINDERPRESSUREGAUGE
(Part177P)(FIG1 - 0,Part159P)
STAPLINGCYLINDERPRESSUREREGULATOR
SUBASSEMBLY(FIG1 - U,Part161P
CLAMPCYLINDER
(Part197P)ON/OFFSWITCH
(FIG1 -S,Part124P)
PLUNGERSPEEDKNOB
(FIG1-R,Part125P)AIRSUPPLY
STAPLINGDELAYSWITCH
(FIG1-T,Part250P)
STAPLINGDISTRIBUTORPNEUMATICDIAGRAM
(Part243P)OFTHECS910JUNIOR
PEDAL
(Part231P)PNEUMATICDIAGRAM
OFTHECS910SENIOR
PNEUMATICDIAGRAM
OFTHECS910SENIOR
PNEUMATICDIAGRAM
OFTHECS910JUNIOR