Valiani OMNIA Instructions for use

OMNIA
Instruction and Maintenance
Manual

OMNIA
SUMMARY
1PREFACE.............................................................................................................................................................. 1
1.1 TO ENSURE PROPER AND SAFE USE.....................................................................................................................1
1.2 CONVENTIONS USE IN THIS MANUAL ................................................................................................................. 1
1.3 SAFETY PRECAUTIONS (NOTE) ............................................................................................................................ 1
1.4 SAFETY PRECAUTIONS (DANGER)........................................................................................................................2
1.5 SAFETY PRECAUTIONS (CAUTION) ......................................................................................................................3
1.6 CEE REGULATION ................................................................................................................................................3
1.7 NOTE ABOUT THIS MANUAL ............................................................................................................................... 4
1.8 SCOPE OF THE INSTRUCTION MANUAL...............................................................................................................4
1.9 INFORMATION REGARDING TECHNICAL ASSISTANCE.........................................................................................4
1.10 WARRANTY CONDITIONS....................................................................................................................................5
1.11 GENERAL INFORMATION .................................................................................................................................... 5
1.12 TRADEMARKS......................................................................................................................................................5
1.13 COPYRIGHT ......................................................................................................................................................... 5
2WARNINGS ......................................................................................................................................................... 6
2.1 LABELS PRESENT ON THE MACHINE....................................................................................................................6
2.2 DETAILS OF THE VARIOUS LABELS .......................................................................................................................7
2.3 SAFETY EQUIPMENT FITTED TO THE MACHINE ...................................................................................................8
2.4 OPERATOR SAFETY MEASURES ...........................................................................................................................9
2.5 OTHER RISKS ....................................................................................................................................................... 9
2.6 REQUIREMENTS FOR THE CORRECT INSTALLATION OF THE MACHINE ...............................................................9
3INTRODUCTION..................................................................................................................................................10
3.1 MACHINE DESCRIPTION .................................................................................................................................... 10
3.2 CUTTING TOOLS ................................................................................................................................................11
3.3 PEN PLOTTING TOOL (OPTIONAL) .....................................................................................................................12
3.4 CREASING TOOL (OPTIONAL) ............................................................................................................................ 13
3.5 VERSATOOL (OPTIONAL)...................................................................................................................................... 13
3.5.1 Interchangeable cutting heads (Optional) ................................................................................................ 14
3.6 TECHNICAL DATA .............................................................................................................................................. 15
3.7 PROPER USE OF THE MACHINE ......................................................................................................................... 15
3.8 IMPROPER USE OF THE MACHINE ..................................................................................................................... 16
3.9 BEFORE USE....................................................................................................................................................... 16
4TRANSPORTING OR MOVING A PACKED MACHINE ............................................................................................17
4.1 STORING APACKED MACHINE ..........................................................................................................................18
4.2 STORING AN UNPACKED MACHINE................................................................................................................... 18
4.3 TRANSPORTING THE UNPACKED MACHINE ...................................................................................................... 18
5INSTALLATION....................................................................................................................................................18
5.1 UNPACKING THE MACHINE............................................................................................................................... 18
5.2 INSTALLATION AREA AND OPERATOR ZONE ..................................................................................................... 19
5.3 MACHINE ASSEMBLY.........................................................................................................................................20
5.4 LOADER ASSEMBLY ...........................................................................................................................................23
5.5 TROLLEY ASSEMBLY...........................................................................................................................................24
5.6 PARTS ASSEMBLY...............................................................................................................................................24
5.7 ELECTRO/PNEUMATIC AND DATA CONNECTIONS. ........................................................................................... 28
5.7.1 Loader electrical connection ..................................................................................................................... 28
5.7.2 Electrical connection ................................................................................................................................. 29
5.7.3 Power on and check connection................................................................................................................ 29

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5.7.4 Pneumatic connection............................................................................................................................... 30
5.7.5 Data connection........................................................................................................................................ 30
5.7.6 Connecting operator safety mats.............................................................................................................. 31
6CONTROLS DESCRIPTIONS AND PREPARATION FOR USE....................................................................................33
6.1 EMERGENCY BUTTONS .....................................................................................................................................33
6.2 POWER ON SWITCH .......................................................................................................................................... 34
6.3 STARTING THE VACUUM PUMP AND SELECTING THE SUCTION ZONES ............................................................34
6.4 LOADER CONTROLS........................................................................................................................................... 34
6.5 MATERIAL PICK-UP ROLLER............................................................................................................................... 35
6.6 DESCRIPTION OF SIGNAL LIGHTS.......................................................................................................................35
6.7 PREPARING FOR USE .........................................................................................................................................36
6.7.1 Positioning the material on the loader table ............................................................................................ 37
6.7.2 Switching on the vacuum pump................................................................................................................ 39
6.7.3 Tangential tool preparation...................................................................................................................... 40
6.7.4 Oscillating cutting tool preperation (optional) ......................................................................................... 41
6.7.5 X type oscillating tool preparation (optional) ........................................................................................... 42
6.7.6 Preparing the t-mark tool ......................................................................................................................... 42
6.7.7 Preparing the creasing tool....................................................................................................................... 43
6.7.8 Fitting a cutting blade versatool (optional) .............................................................................................. 43
6.7.9 Repalcying the foot/roller on white head - versa tool (optional).............................................................. 44
6.7.10 Head access............................................................................................................................................... 45
6.7.11 Mounting tool ........................................................................................................................................... 45
6.7.12 Assembling the versatool head ................................................................................................................. 47
6.7.13 Disassembling the versatool head ............................................................................................................ 47
7ADJUSTMENTS ...................................................................................................................................................48
7.1 ADJUSTING CUTTING AND CREASING DEPTH.................................................................................................... 48
7.2 REGULATING THE VERSATOOL CUTTING DEPTH ...............................................................................................48
7.3 ADJUSTING THE DOWN PRESSURE OF THE CUTTING HEAD .............................................................................. 49
7.4 ADJUSTING THE UNLOADING CHUTE INCLINATION. .........................................................................................49
8ROUTINE MAINTENANCE ...................................................................................................................................50
8.1 CLEANING..........................................................................................................................................................50
8.2 LUBRIFICATION ................................................................................................................................................. 51
8.3 PNEUMATIC SYSTEM MAINTENANCE (EVERY 1-2 MONTHS) ................................................................................. 52
8.4 REPLACING THE CONVEYOR BELT......................................................................................................................53
9TROUBLE SHOOTING..........................................................................................................................................56
9.1 CONNECTION PROBLEMS..................................................................................................................................56
10 DECOMMISSIONING AND DISMANTLING .......................................................................................................57
10.1 HAZARDOUS SITUATIONS .................................................................................................................................57
11 DOCUMENTATION SUPPLIED WITH THE MACHINE.........................................................................................57
12 WARRANTY ....................................................................................................................................................58
13 EU –DECLARATION OF CONFORMITY.............................................................................................................59
14 EXTERNAL DIMENSION...................................................................................................................................60

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1PREFACE
Thank you for choosing Omnia. The Omnia has been designed for automatic feeding of the material to be processed
and to carry out cutting and creasing for packaging boxes. Brushless motors and continuous cycle processing make it
the most effective solution for medium and large runs.
To ensure high cutting quality and optimal productivity, be sure to read this User Manual thoroughly prior to use.
CAUTION! The device is for professional use and not for domestic use.
1.1 TO ENSURE PROPER AND SAFE USE
•To ensure the safe and correct usage of your machine, please read this manual carefully before use.
•After reading this manual keep it in a handy place for quick consultation if necessary.
•Do not allow children to touch, or be near, the machine.
•The following symbols/icons describe important points to safely operate the machine. Please ensure that our safety
and general operating instructions are strictly followed.
1.2 CONVENTIONS USE IN THIS MANUAL
To ensure safe and accurate usage of the machine, as well as to prevent injury to persons and property, the security
measures contained in this manual are classified in three categories as described below. Be sure to get a full
understanding of the difference between each of the categories before reading the manual.
Note
These are warnings to guide and optimize actions by the operator, or to better highlight the
particular characteristics of the machine.
Danger
This category provides information that, if ignored, could result in serious injury to the
operator.
Caution
This category provides information that, if ignored, could result in injury to the operator
and/or damage to the machine.
1.3 SAFETY PRECAUTIONS (NOTE)
Note
When using the cutting tool, take care not to set the blade deeper than necessary. An overly deep
blade set-up might damage the conveyor belt and adversely affect the cutting quality.

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1.4 SAFETY PRECAUTIONS (DANGER)
Danger
Do not touch the rollers or moving parts such as the carriage while cutting or plotting is in progress.
Such action may result in injury
Be sure to ground the earth terminal. If the cutting plotter is not grounded, the operator could suffer
an electric shock in the event of current leakage.
Keep your hands, hair, etc., away from the rollers or moving parts such as the carriage even if the
machine is stopped, as it may suddenly start moving when data is received. Such action may result in
injury.
Do not disassemble, repair, or modify the machine. Such actions may result in an electric shock or
create a fire hazard due to current leakage. Contact with the high-voltage parts within the cutting
plotter may also cause an electric shock. If the machine requires repairs, please contact your sales
representative or your nearest Valiani vendor for advice.
Do not connect the machine to a non-rated power supply. The use of a different supply voltage may
result in an electric shock or create a fire hazard due to current leakage.
Do not use the machine in a location where it might be exposed to water, rain, or snow. Such locations
may cause electric shock or create a fire hazard due to current leakage.
If the machine generates smoke, overheats, emits a strange odor, or otherwise functions abnormally,
do not continue using it. Turn off the power and unplug the power cord from the electrical socket. Use
of the cutting plotter in such a condition may result in a fire hazard or electric shock. After confirming
that smoke is no longer being emitted, contact your sales representative or nearest Valiani vendor for
repairs. Never attempt to perform repairs yourself. Repair work by inexperienced personnel is
extremely dangerous.
Do not allow dust or metal scraps to adhere to the power plug. A dirty power plug may result in electric
shock or create a fire hazard due to current leakage.
Do not use the power cord if it is damaged. Use of a damaged cord may result in electric shock or create
a fire hazard due to current leakage. Replace the power cord with a new one.
Be careful when handling the cutting blade. Touching the blade with your bare hands may cause injury.
Always wear gloves when handling blades. Do not touch the cutter blade whilst cutting is in progress.
The machine while using oscillating tools, router and dust aspirator emits a sound pressure higher than
78 dB (A), for which the use of PPE is required.

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1.5 SAFETY PRECAUTIONS (CAUTION)
Caution
Do not use or store the machine in a location exposed to direct sunlight or the direct draft of an
air conditioner or heater. Such locations may impair the performance of the cutting plotter.
Do not use the machine in an excessively dusty or humid location. Such locations may impair the
performance of the cutting plotter.
Do not place any receptacle containing water or other fluid on top of the cutting plotter. Fluid
falling inside the cutting plotter could cause electric shock or create a fire hazard due to current
leakage.
Do not use the cutting plotter in a location subject to excessive mechanical vibration or electrical
noise. Use in such locations may impair the performance of the cutting plotter.
When disconnecting the power cord or interface cable, do not pull on the cord/cable. Such action
will damage the cord/cable, resulting in a fire hazard or, possibly, an electric shock.
Do not clean the cutting plotter using volatile solvents such as thinners or benzene. Such actions
may impair its performance.
Provide sufficient space around the cutting plotter so that it does not strike any objects in its
vicinity during cutting or plotting. Such contact may cause cutting or plotting to go out of
alignment.
1.6 CEE REGULATION
This manual has been written in accordance with the directions of CEE DIRECTIVE 2006/42/CE as detailed in the machine
design definition. User instructions are an integral part of the machine. The criteria used for writing comply with the
indications of the EUROPEAN STANDARD EN - 292 and, in particular, the point related to USER INSTRUCTIONS
(instructions, general requirements and nature of the instructions).

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1.7 NOTE ABOUT THIS MANUAL
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
without the prior written permission of Valiani.
•Product specifications and other information contained in this document are subject to change without notice.
•Although every effort is made to provide complete and accurate information, please contact your sales
representative or the nearest dealer if you find any incorrect or unclear information or wish to make any other
comments or suggestions.
•Valiani assumes no liability for damages resulting from incorrect use of the machine.
This instruction and maintenance manual is essential for the technician who will install and operate the machine for the
first time. It also provides all the information needed to properly prepare the operator for using, and performing proper
maintenance, on the machine. The instruction and maintenance manual is essentially divided into:
•Cover with the name of the machine
•Summary
•Preface
•Manufacturer’s details and machine identification
•Instructions for the transportation, installation and use of the machine
•Machine maintenance instructions
The instructions, drawings, images and documents contained in this manual are of a technical nature and confidential
property of the Valiani. They cannot be reproduced in any way, either entirely or in part, without prior written
permission from the company.
1.8 SCOPE OF THE INSTRUCTION MANUAL
This instruction manual is an essential part of the machine and its scope is to provide all the information necessary to:
•Safely move a packed, or unpacked, machine.
•Correctly install the machine.
•Safely use the machine
•Safely and correctly carry out machine maintenance.
•Decommission and dismantle the machine with respect to the laws in force and the environment.
The instruction manual should be handled with care, using clean hands, and should not placed on dirty surfaces. It
should be protected from humidity, heat and used carefully so as not to damage its contents. Under no circumstances
should any of its contents be removed or modified. Should the manufacturer make any changes to the machine he will
provide new documentation if necessary.
1.9 INFORMATION REGARDING TECHNICAL ASSISTANCE
The machine is covered by a guarantee as detailed in general conditions of sale. If, during the guarantee period, there
are any faults with the machine or with the way it works the manufacturer will, after identifying the problem, conduct
repairs or replace any faulty parts deemed necessary. Unauthorised repairs, or the use of parts not provided by Valiani.
(unless specified in writing by Valiani), will render the guarantee void and cancel any responsibility for damage caused
by the machine as a consequence of unauthorised repairs or the use of unauthorised parts. For these reasons we
strongly advise our clients to always call their sales rapresentative, their nearest vendor or technical assistance
department at Valiani for advice.

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1.10 WARRANTY CONDITIONS
Valiani guarantees that it’s products are soundly made and are free of manufacturing defects. For guarantee details
please refer to the specific guarantee document supplied with this manual.
1.11 GENERAL INFORMATION
Carefully following the assembly, usage and maintenance standards described in this manual will ensure lasting
performance and protect your investment. We suggest that you read and follow the recommendations carefully before
machine start-up. We are available to offer any assistance that you may require. Please remember that non-observance
of the advice and instructions included in this manual will, or could, result in the loss of warranty. As part of it’s
continuing quality improvement programme VALIANI S.r.l. reserves the right to carry out modifications it believes to be
necessary. For further details or any eventual problem, please contact us.
1.12 TRADEMARKS
All trademarks mentioned belong to their owners, third-party brands, product names, trade names, corporate names
and companies mentioned herein may be the trademarks of their respective owners or registered trademarks of other
companies and have been used for purposes of explanation and the owner's benefit, without implying a violation of
copyright law.
1.13 COPYRIGHT
All the material contained in this manual is owned by the vendor and may not be reproduced in full, or in part, without
prior written consent from the vendor.

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2WARNINGS
2.1 LABELS PRESENT ON THE MACHINE
The machine is fitted with various labels to show either data or safety concern areas for the operator. Referring to the
photograph below these are:
1
4
3
6
2
4
5
7
Figure 2-1

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2.2 DETAILS OF THE VARIOUS LABELS
LABEL 1:
Plate showing manufacturer data, model, year, serial number, weight, electrical and pneumatic
information of the machine.
LABEL 2:
Adhesive label: Hand Entanglement / Rotating Gears warning
LABEL 3:
Adhesive label: Rotating gears warning.
LABEL 4:
Adhesive label: Moving parts warning.
LABEL 5:
Adhesive label: Hand cut warning
LABEL 6:
Adhesive label: Do not remove protection while machine is on.
LABEL 7:
Adhesive label: Danger from laser beam photocells.
1
2
3
4
5
6
7
Figure 2-2

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2.3 SAFETY EQUIPMENT FITTED TO THE MACHINE
The machine is equipped with various safety devices and an emergecy stop button, to the drivetrain, that protects the
operator from possible injury resulting from contact with moving parts. Two types of safety protection are provided:
The safety devices fitted on the machine are as follows:
1Openable cutting head guard (fixed
protection - mounted with screws).
2Motor protection (fixed gurards
mounted with screws).
3Emergency button (see paragraph 6 of
this manual).
4Optional operator safety mats (fixed to
the floor with screws).
5Electrical panel door (mobile guard
closed with a key).
6Loader door (mobile guard closed with a
key).
7Internal parts access panels (fixed
guards mounted with screws).
8Mobile beam guards (fixed guards
mounted with screws).
DANGER! Before switching the machine on, please check that all the safety covers are closed. Ignoring
these precautions could result in serious injury to the operator, to anybody nearby or potentially
damage the machine. Under no circumstances use the machine with the mobile safety covers open or
the fixed covers removed
1
2
3
4
7
7
8
4
3
5
7
6
8
Figure 2-3

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2.4 OPERATOR SAFETY MEASURES
According to the type of work conducted with the machine some maintenance work will require the operator to wear
gloves and safety glasses.
While servicing the machine, it is recommended to use personal protective equipment:
•Gloves while cleaning the machine;
•Gloves with any operation involving the tools, cutting blades.
•Safety glasses while performing maintenance and inspection of the compressed air system.
2.5 OTHER RISKS
This section has the scope of identifying the other risks associated with using the machine so that operators can identify
situations in which they should take particular care when doing specific tasks.
•During installation take the outmost care when positioning the machine on its base, where there could be a risk of
you losing your balance and dropping the work table. Only people directly involved in the assembly operation
should be allowed into the assembly area.
•Be very careful; to avoid possible injury due to the incorrect handling of the blades and the cutters while
performing any tasks on the tool or on the blade itself, always wear safety gloves.
•To avoid possible injury to hands or fingers do not to place your hands on the worktable, under the cutting head
carriage or the cutting head while the machine is working.
•Wait for at least a minute after switching the machine off before opening the electrical box for maintenance so
that any residual electrical energy has had time to dissipate.
•Even if the machine is stopped the "EMERGENCY" button must be pressed to put the machine into “suspend mode”
before doing any maintenance work (including adjustments).
NOTE! Before doing any maintenance to the electrical system the operator must read this manual
and refer to the circuit diagrams provided.
NOTE! This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
2.6 REQUIREMENTS FOR THE CORRECT INSTALLATION OF THE MACHINE
•Attention: It is mandatory that the electrical system to which the machine is connected be equipped with a
differential switch.
•Attention: It is mandatory that the pneumatic system to which the machine is connected be equipped with a
tap to shut off the air and drain the pneumatic circuit of the machine.
•Make sure that there are at least 60 cm of free space around the machinery to facilitate maintenance (also
consider the footprint for opening electrical panels, etc.) see paragraph "external dimensions" and paragraph
"installation and operator area".
•Make sure that you have an electrical and pneumatic system suitable for the machine’s absorption (see
technical data sheet).

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3INTRODUCTION
Omnia has been designed for the automatic execution of contour cutting on various supports. Through an automatic
loader the sheets are loaded and pulled into the cutting area, all thanks to a suction cup pick-up system. The feeder
can hold up to 600 sheets, depending on the thickness. Once in place, the camera will detect the crop marks and start
the work cycle, after which the sheets will be unloaded into the collection tray.
The software can control a wide variety of workflow options, including the cutting of files from various graphic design
software, QR Code mode and unprinted material. Omnia is perfect for cardboard die-cutting projects, including
packaging, business cards and kiss-cuts. With its robust design, it is even capable of processing heavy materials such as
corrugated cardboard, pressed cardboard and plastic sheets.
3.1 MACHINE DESCRIPTION
The Omnia consists of a loader, the machine that performs the processing and an unloader to be assembled on site for
easier transportation (see paragraph 5). The depth of the cutting blade can be easily adjusted by turning the knob on
the head. The software guides the operator through the operations necessary for adjusting the cutting depth.
Once positioned in the loader (1) the material to be processed will be automatically picked up by suction cups (2) and
deposited by them on the conveyor belt (3) which will move it to the work area. When in position the material will be
blocked by the suction from the worktable and a camera (OPTICROP) (4) prepared for the recognition of the print crop
marks and allow, through the software, the identification of the sheet and the creation of cuts and creases on pre-
printed materials. Once the cutting and / or creasing cycle is finished, the material will be released, and the belt will
transport it to the unloading chute (5) and from there to the collection trolley (6)
Figure 3-1
10
4
1
5
6
8
2
3
0
9
11
12

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3.2 CUTTING TOOLS
The machine can use three tools that allow a greater variety of cuts, types of workable materials
Grey –Tangential Drag Knife (included): The
tangential cutting tool allows you to cut a wide
variety of materials with a maximum thickness
of 5mm (0.196”). The use of drag knife allows
you to perform cuts even at high speed.
Depending on the blade holders and the king of
job the machine is supposed to perform the following blade might be available:
Code
Description
Fields of use
L100
Multipurpose Blade. 50°Angle
Universal knife for materials such as paper,
cardboard, thin plastic, soft PVC, Foam Board.
L100B
Multi-purpose Blade. 38 °Angle for a
more precise cut on small radius.
Universal knife for materials such as paper,
cardboard, thin plastic.
L1W40
Carbide multipurpose blade for a longer
sharpening duration. 50 ° angle.
Long lasting blade ideal for very abrasive
materials. (See L100)
L1W46
Carbide multipurpose blade for a longer
sharpening duration and with a 38 ° angle
for greater precision on cuts with a
reduced radius.
Long lasting blade ideal for very abrasive
materials. (See L100B)
002156
Multipurpose T16 Blade (38° Angle)
Universal knife for soft materials. To make
sharp edges.
002157
Multipurpose T17 Blade, with a tighter
angle for greater precision on cuts with a
small radius. (25° Angle)
Sole leather, cardboard, thin polyester. To
make sharp edges.
Note: For any special need, other blades might be available. Please contact your local Valiani dealer, or the manufacturer
for further information.
Black - Oscillating Cutting Knife
(Optional): The oscillating cutting
tool is operated by compressed air
and it is suitable for both soft and
rigid materials. The tool reaches a
number of 9.000 oscillations per
minute (rpm) with a stroke of 8mm
(0.315”). Depending on the blade
used, it can cut up to 20 mm (0.787”)
thick *. Minimum use pressure: 7 Bar
* With TC25 Blade.
Depending on the work to be performed, the following blades are available:
Code
Description
Fields of use
002720
TC 5mm Blade
Gasket material, solid cardboard, foam cardboard,
foamboard with paper surface, foamed materials, soft
foam panels, corrugated cardboard, packaging material,
honeycomb cardboard.
001899
TC 10mm Blade
001898
TC 15mm Blade
001897
TC 25mm Blade
Note: For any particular need, other blades might be available. Please contact your local Valiani dealer, or the
manufacturer for further information.
Figure 3-2
Figure 3-3

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Black X - Oscillating Cutting Knife -
Type X (Optional): The oscillating
cutting tool type X is operated by air
compressed and it is suitable for soft
and thin material. The tool reaches a
number of 16.000 oscillations per
minute (rpm) with a stroke of 8mm
(0.315”). Depending on the blade
used, it can cut up to 20 mm thick *
Use pressure 8 Bar.
*With 0.64x38mm (0.025”x 1.49”)
blade.
Depending on the work to be performed, the following blades are available:
Code
Description
Fields of use
002156
Multipurpose T16 Blade (38° Angle)
Universal knife for soft materials.
To make sharp edges.
002157
Multipurpose T17 Blade, with a tighter
angle for greater precision on cuts with
a small radius. (25° Angle)
Sole leather, cardboard, thin
polyester. To make sharp edges.
002445
T18 Heavy-Duty Blade
Very rigid materials, sole leather,
asbestos free, tang graphite, for
thickness up to 5 mm.
002447
T19 Blade –Soft Rubbers
Soft rubbers up to 12 mm thick.
002733
T21 Blade –Double Edge HD Blade
Note: For any special need, other blades might be available. Please contact your local Valiani dealer, or the manufacturer
for further information.
3.3 PEN PLOTTING TOOL (OPTIONAL)
Gold - T-Mark Tool: T-Mark is a tool that allows writing or drawing on the material, creating dynamic drawing or text
on the cardboard patterns. The Tool is supplied with a pen cartridge 0.4mm / 0.157” (FISHER pressurized,
H=76mm/2.99”, Ø4.8mm/1.89”, ball 1.1mm/0.43”).
Figure 3-4
Figure 3-5

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3.4 CREASING TOOL (OPTIONAL)
Brown –T-Creasing Tool: The Packaging Tools set, consists of one head (Tool holder) with an assortment of creasing
wheels of various geometry, which have been designed to process a wide range of materials, for those who need to
crease folding cardboard, flute board, corrugated board and coroplast.
Creasing can be performed either in Pressure Mode or Position Mode. In Position Mode, the creasing wheel is lowered
to a set depth through the second head’s knob and this method is well suited for creasing corrugated carton
preventing the breaking of the flute. Pressure Mode is commonly used for folding cardboard; however, a hybrid mode
might be needed with other materials.
The various wheels can be exchanged on the head without any additional tools, therefore minimizing delay during the
working process.
Figure 3-6
The creasing set consists of 9 tools each with different characteristics:
1.
PerforatingtoolØ 32mm /1.26”
Serrated cut wheel, 2-1mm / 0.078-0.039” step.
2.
CuttingtoolØ 32 mm /1.26”
Metal wheel, for Cut-crease
3.
PerforatingtoolØ 32 mm /1.26”
Serrated cut wheel, 3-1mm / 0.118-0.039” step.
4.
CreasingWheelØ 32 mm /1.26”
3 pt (1.1mm / 0.043”) round crest, Flute F/E
5.
CreasingWheelØ 32 mm /1.26”
4 pt (1.5mm / 0.059”) round crest, Flute B/C
6.
CreasingWheelØ 32 mm /1.26”
6 pt (2mm / 0.078”) round crest, Flute A/B/Double
7.
CreasingWheelØ 16 mm /0.63”
2 pt (0.7mm / 0.0275”) round crest, cardboard 150-300 gsm.
8.
CreasingWheelØ 16 mm /0.63”
3 pt (1.1mm / 0.043”) round crest, cardboard 150-300 gsm.
9.
CreasingWheelØ 16 mm /0.63”
4 pt (1.5mm / 0.059”) round crest, cardboard 250-400 gsm.
3.5 VERSATOOL (OPTIONAL)
The VersaTool accessory allows the use of instruments of the "i" series (interchangeable), allowing the operator to
expand the range of tools available.
Figure 3-7

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3.5.1 INTERCHANGEABLE CUTTING HEADS (OPTIONAL)
The VersaTool holder, as mentioned above, can be equipped with a series of interchangeable cutting heads (optional),
which allow you to increase the type of cuts, the type of mountboard and the type of materials that can be processed,
extending the range of processes available.
B - 45° Head (red) for bevel cut: The 45° head (red) cuts from the front of material with an inclination of exactly 45°.
The head allows the cutting of all types of mountboard with thicknesses from 0 to 2,2 mm (0,087”).
C - 90° head (grey) for straight cut: This cutting head has been specifically designed for the vacuum table series of
machines and benefits from Valiani’s vast experience in the CMC machinery market. Thanks to a wide Teflon foot it
guarantees a wider cutting footprint and superior accuracy, especially on thick and hard materials (max 5mm –3/16”).
In combination with a vacuum table it allows the machine to cut to the edge of the material.
D –40° Head (green) for bevel cut: This head offers ample versatility guaranteeing an excellent quality of cut from the
front of materials on all types of mountboard with thicknesses from 0 to 2,2 mm (0,087”). This head gives very good
results when cutting curves with little radius and cuts good quality clip art.
E - Embossing head (purple) for pressing in relief: The embossing head is designed for decorating in relief. Whatever
design, corner or clip art it can be elegantly pressed in relief on a mountboard by using the pressure of a sphere.
F - 90° Head (white) for straight cut: The 90 ° head (white) allows both a pass-through cut and a kiss-cut.
Depending on the blade holders and the king of job the machine is supposed to perform the following blade might be
available:
Code
Description
Fields of use
L100
Multipurpose Blade. 50°Angle
Universal knife for materials such as paper,
cardboard, thin plastic, soft PVC, Foam Board.
L100B
Multi-purpose Blade. 38 °Angle for a
more precise cut on small radius.
Universal knife for materials such as paper,
cardboard, thin plastic.
L1W40
Carbide multipurpose blade for a longer
sharpening duration. 50 ° angle.
Long lasting blade ideal for very abrasive
materials. (see L100)
L1W46
Carbide multipurpose blade for a longer
sharpening duration and with a 38 ° angle
for greater precision on cuts with a
reduced radius.
Long lasting blade ideal for very abrasive
materials. (See L100B)
002156
Multipurpose T16 Blade (38° Angle)
Universal knife for soft materials. To make
sharp edges.
002157
Multipurpose T17 Blade, with a tighter
angle for greater precision on cuts with a
small radius. (25° Angle)
Sole leather, cardboard, thin polyester. To
make sharp edges.
Note: For any special need, other blades might be available. Please contact your local Valiani dealer, or the manufacturer
for further information.
Figure 3-8

OMNIA
15
G - 45° Head (blue) for bevel cut.
The 45° head (blue) is offered for cutting from the backside of materials of all types of mountboard (matboard) and
Foamboard with thicknesses of 0 to 5mm (3/16”). The use of this head is recommended for cutting all mountboards
(matboards) that have a delicate faceside that could be damaged by a classic front cut. It is also aimed for use with
dense matboards with thicknesses of up to 4,4mm (0,173”) like museum and conservation boards.
H –Fork The fork is the tool used to manually change the cutting heads and is always supplied with VersaTool.
3.6 TECHNICAL DATA
MODEL
Omnia 80
Omnia 80 DUO
Omnia 100
Max cutting area
800x600mm
(31.5” x 23.62”)
800x750mm
(31.5” x 29.52”)
1050x750
(41.34” x 29.52”)
Cutting Capacity (Depending on
type of head used and the material)
5 mm (0.19”)
12mm (0.47”) - with Oscillating Tool
Max Speed
80 m/min
Max Acceleration
4 m/s2
Air Requirements
7 bar –101.5 PSI
Rated power supply
400V –50Hz 5.2KVA –60Hz 5.5KVA 3P+PE
Machine weight
630Kg (1382lbs)
690kg (1521lbs)
Loader weight
220Kg (485bs)
260kg (573lbs)
Sound emission
<78dB
Connectivity
Ethernet; USB
DATA Buffer
External PC
File Formats
.SVG; .PLT; .DXF; .CF2; .PDF, .HPGL; .XML;
Tool Change
Manual
No. Tools Holder
2 Slots
Materials Holding System
Air Suction
N° Vacuum Pumps
1
Standard configuration
Cutting machine, loader, unloader, one cutting tool.
3.7 PROPER USE OF THE MACHINE
The machine, depending on the tools is equipped with, can be used in the offset/digital printing sectors, or in the display
and packaging market, to cut different kind of materials, see table 1, with a max thickness of 5mm (0.19”) or 12mm
(0.47”) with oscillating knife.
Materials that can be processed with cutting tools
Paper and cardboard
Paper, folding cardboard, corrugated cardboard, honeycomb cardboard
Plastics
Forex, low density PVC, foams, rubber, polypropylene
Adhesives
Vinyl and plastic stickers,
Others
Fabrics, leather, magnetic sheets
Table 1
Processing of materials other than those indicated in the previous table, must be authorized by the manufacturer after
examining their technical data sheet.
CAUTION! To avoid damaging the cutting head, and the finished product, do not use material thicker than
the tool can process .

OMNIA
16
DANGER! The machine is not suitable for use in a combustible atmosphere.
The machine is designed to be used in laboratories.
During the installation, the figures who will work with the machine and in particular the User and the Maintenance
Technician, will be identified and trained.
Tasks
Characteristics
Installer
The installer manages the machine positioning,
checks the electrical connections, and starts
the machine.
The Valiani technician, or whoever is appointed
and trained.
User
User manages machine operations and
eventually it also provides for cleaning.
Figure chosen by the “customer” with the scope
of identifying the person/s who will be
responsible of using the machine. This figure will
be properly trained by the Valiani technician.
Maintenance
technician
The maintenance technician manages machine
maintenance and repairs; therefore, it can also
perform extraordinary activities with respect
to those performed by the installer.
Figure chosen by the "customer" with specific
technical knowledge able to be trained by the
Valiani technician.
3.8 IMPROPER USE OF THE MACHINE
Omnia is not suitable for operation in potentially explosive atmospheres (ATEX)
Omnia cannot be used for processing materials other than those indicated in paragraph 3.9. In particular, materials
such as:
•Glass fiber
•Carbon fiber
•Particularly flammable materials.
3.9 BEFORE USE
Before start using the machine, make sure is completely unlocked from any transportation security device, mounted
on its feet, levelled and properly assembled and connected to a power source.