Valiani OMNIA Instructions for use

OMNIA
Instruction and Maintenance
Manual

OMNIA
SUMMARY
1PREFACE.............................................................................................................................................................. 1
1.1 TO ENSURE PROPER AND SAFE USE.....................................................................................................................1
1.2 CONVENTIONS USE IN THIS MANUAL ................................................................................................................. 1
1.3 SAFETY PRECAUTIONS (NOTE) ............................................................................................................................ 1
1.4 SAFETY PRECAUTIONS (DANGER)........................................................................................................................2
1.5 SAFETY PRECAUTIONS (CAUTION) ......................................................................................................................3
1.6 CEE REGULATION ................................................................................................................................................3
1.7 NOTE ABOUT THIS MANUAL ............................................................................................................................... 4
1.8 SCOPE OF THE INSTRUCTION MANUAL...............................................................................................................4
1.9 INFORMATION REGARDING TECHNICAL ASSISTANCE.........................................................................................4
1.10 WARRANTY CONDITIONS....................................................................................................................................5
1.11 GENERAL INFORMATION .................................................................................................................................... 5
1.12 TRADEMARKS......................................................................................................................................................5
1.13 COPYRIGHT ......................................................................................................................................................... 5
2WARNINGS ......................................................................................................................................................... 6
2.1 LABELS PRESENT ON THE MACHINE....................................................................................................................6
2.2 DETAILS OF THE VARIOUS LABELS .......................................................................................................................7
2.3 SAFETY EQUIPMENT FITTED TO THE MACHINE ...................................................................................................8
2.4 OPERATOR SAFETY MEASURES ...........................................................................................................................9
2.5 OTHER RISKS ....................................................................................................................................................... 9
2.6 REQUIREMENTS FOR THE CORRECT INSTALLATION OF THE MACHINE ...............................................................9
3INTRODUCTION..................................................................................................................................................10
3.1 MACHINE DESCRIPTION .................................................................................................................................... 10
3.2 CUTTING TOOLS ................................................................................................................................................11
3.3 PEN PLOTTING TOOL (OPTIONAL) .....................................................................................................................12
3.4 CREASING TOOL (OPTIONAL) ............................................................................................................................ 13
3.5 VERSATOOL (OPTIONAL)...................................................................................................................................... 13
3.5.1 Interchangeable cutting heads (Optional) ................................................................................................ 14
3.6 TECHNICAL DATA .............................................................................................................................................. 15
3.7 PROPER USE OF THE MACHINE ......................................................................................................................... 15
3.8 IMPROPER USE OF THE MACHINE ..................................................................................................................... 16
3.9 BEFORE USE....................................................................................................................................................... 16
4TRANSPORTING OR MOVING A PACKED MACHINE ............................................................................................17
4.1 STORING APACKED MACHINE ..........................................................................................................................18
4.2 STORING AN UNPACKED MACHINE................................................................................................................... 18
4.3 TRANSPORTING THE UNPACKED MACHINE ...................................................................................................... 18
5INSTALLATION....................................................................................................................................................18
5.1 UNPACKING THE MACHINE............................................................................................................................... 18
5.2 INSTALLATION AREA AND OPERATOR ZONE ..................................................................................................... 19
5.3 MACHINE ASSEMBLY.........................................................................................................................................20
5.4 LOADER ASSEMBLY ...........................................................................................................................................23
5.5 TROLLEY ASSEMBLY...........................................................................................................................................24
5.6 PARTS ASSEMBLY...............................................................................................................................................24
5.7 ELECTRO/PNEUMATIC AND DATA CONNECTIONS. ........................................................................................... 28
5.7.1 Loader electrical connection ..................................................................................................................... 28
5.7.2 Electrical connection ................................................................................................................................. 29
5.7.3 Power on and check connection................................................................................................................ 29

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5.7.4 Pneumatic connection............................................................................................................................... 30
5.7.5 Data connection........................................................................................................................................ 30
5.7.6 Connecting operator safety mats.............................................................................................................. 31
6CONTROLS DESCRIPTIONS AND PREPARATION FOR USE....................................................................................33
6.1 EMERGENCY BUTTONS .....................................................................................................................................33
6.2 POWER ON SWITCH .......................................................................................................................................... 34
6.3 STARTING THE VACUUM PUMP AND SELECTING THE SUCTION ZONES ............................................................34
6.4 LOADER CONTROLS........................................................................................................................................... 34
6.5 MATERIAL PICK-UP ROLLER............................................................................................................................... 35
6.6 DESCRIPTION OF SIGNAL LIGHTS.......................................................................................................................35
6.7 PREPARING FOR USE .........................................................................................................................................36
6.7.1 Positioning the material on the loader table ............................................................................................ 37
6.7.2 Switching on the vacuum pump................................................................................................................ 39
6.7.3 Tangential tool preparation...................................................................................................................... 40
6.7.4 Oscillating cutting tool preperation (optional) ......................................................................................... 41
6.7.5 X type oscillating tool preparation (optional) ........................................................................................... 42
6.7.6 Preparing the t-mark tool ......................................................................................................................... 42
6.7.7 Preparing the creasing tool....................................................................................................................... 43
6.7.8 Fitting a cutting blade versatool (optional) .............................................................................................. 43
6.7.9 Repalcying the foot/roller on white head - versa tool (optional).............................................................. 44
6.7.10 Head access............................................................................................................................................... 45
6.7.11 Mounting tool ........................................................................................................................................... 45
6.7.12 Assembling the versatool head ................................................................................................................. 47
6.7.13 Disassembling the versatool head ............................................................................................................ 47
7ADJUSTMENTS ...................................................................................................................................................48
7.1 ADJUSTING CUTTING AND CREASING DEPTH.................................................................................................... 48
7.2 REGULATING THE VERSATOOL CUTTING DEPTH ...............................................................................................48
7.3 ADJUSTING THE DOWN PRESSURE OF THE CUTTING HEAD .............................................................................. 49
7.4 ADJUSTING THE UNLOADING CHUTE INCLINATION. .........................................................................................49
8ROUTINE MAINTENANCE ...................................................................................................................................50
8.1 CLEANING..........................................................................................................................................................50
8.2 LUBRIFICATION ................................................................................................................................................. 51
8.3 PNEUMATIC SYSTEM MAINTENANCE (EVERY 1-2 MONTHS) ................................................................................. 52
8.4 REPLACING THE CONVEYOR BELT......................................................................................................................53
9TROUBLE SHOOTING..........................................................................................................................................56
9.1 CONNECTION PROBLEMS..................................................................................................................................56
10 DECOMMISSIONING AND DISMANTLING .......................................................................................................57
10.1 HAZARDOUS SITUATIONS .................................................................................................................................57
11 DOCUMENTATION SUPPLIED WITH THE MACHINE.........................................................................................57
12 WARRANTY ....................................................................................................................................................58
13 EU –DECLARATION OF CONFORMITY.............................................................................................................59
14 EXTERNAL DIMENSION...................................................................................................................................60

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1PREFACE
Thank you for choosing Omnia. The Omnia has been designed for automatic feeding of the material to be processed
and to carry out cutting and creasing for packaging boxes. Brushless motors and continuous cycle processing make it
the most effective solution for medium and large runs.
To ensure high cutting quality and optimal productivity, be sure to read this User Manual thoroughly prior to use.
CAUTION! The device is for professional use and not for domestic use.
1.1 TO ENSURE PROPER AND SAFE USE
•To ensure the safe and correct usage of your machine, please read this manual carefully before use.
•After reading this manual keep it in a handy place for quick consultation if necessary.
•Do not allow children to touch, or be near, the machine.
•The following symbols/icons describe important points to safely operate the machine. Please ensure that our safety
and general operating instructions are strictly followed.
1.2 CONVENTIONS USE IN THIS MANUAL
To ensure safe and accurate usage of the machine, as well as to prevent injury to persons and property, the security
measures contained in this manual are classified in three categories as described below. Be sure to get a full
understanding of the difference between each of the categories before reading the manual.
Note
These are warnings to guide and optimize actions by the operator, or to better highlight the
particular characteristics of the machine.
Danger
This category provides information that, if ignored, could result in serious injury to the
operator.
Caution
This category provides information that, if ignored, could result in injury to the operator
and/or damage to the machine.
1.3 SAFETY PRECAUTIONS (NOTE)
Note
When using the cutting tool, take care not to set the blade deeper than necessary. An overly deep
blade set-up might damage the conveyor belt and adversely affect the cutting quality.

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1.4 SAFETY PRECAUTIONS (DANGER)
Danger
Do not touch the rollers or moving parts such as the carriage while cutting or plotting is in progress.
Such action may result in injury
Be sure to ground the earth terminal. If the cutting plotter is not grounded, the operator could suffer
an electric shock in the event of current leakage.
Keep your hands, hair, etc., away from the rollers or moving parts such as the carriage even if the
machine is stopped, as it may suddenly start moving when data is received. Such action may result in
injury.
Do not disassemble, repair, or modify the machine. Such actions may result in an electric shock or
create a fire hazard due to current leakage. Contact with the high-voltage parts within the cutting
plotter may also cause an electric shock. If the machine requires repairs, please contact your sales
representative or your nearest Valiani vendor for advice.
Do not connect the machine to a non-rated power supply. The use of a different supply voltage may
result in an electric shock or create a fire hazard due to current leakage.
Do not use the machine in a location where it might be exposed to water, rain, or snow. Such locations
may cause electric shock or create a fire hazard due to current leakage.
If the machine generates smoke, overheats, emits a strange odor, or otherwise functions abnormally,
do not continue using it. Turn off the power and unplug the power cord from the electrical socket. Use
of the cutting plotter in such a condition may result in a fire hazard or electric shock. After confirming
that smoke is no longer being emitted, contact your sales representative or nearest Valiani vendor for
repairs. Never attempt to perform repairs yourself. Repair work by inexperienced personnel is
extremely dangerous.
Do not allow dust or metal scraps to adhere to the power plug. A dirty power plug may result in electric
shock or create a fire hazard due to current leakage.
Do not use the power cord if it is damaged. Use of a damaged cord may result in electric shock or create
a fire hazard due to current leakage. Replace the power cord with a new one.
Be careful when handling the cutting blade. Touching the blade with your bare hands may cause injury.
Always wear gloves when handling blades. Do not touch the cutter blade whilst cutting is in progress.
The machine while using oscillating tools, router and dust aspirator emits a sound pressure higher than
78 dB (A), for which the use of PPE is required.

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1.5 SAFETY PRECAUTIONS (CAUTION)
Caution
Do not use or store the machine in a location exposed to direct sunlight or the direct draft of an
air conditioner or heater. Such locations may impair the performance of the cutting plotter.
Do not use the machine in an excessively dusty or humid location. Such locations may impair the
performance of the cutting plotter.
Do not place any receptacle containing water or other fluid on top of the cutting plotter. Fluid
falling inside the cutting plotter could cause electric shock or create a fire hazard due to current
leakage.
Do not use the cutting plotter in a location subject to excessive mechanical vibration or electrical
noise. Use in such locations may impair the performance of the cutting plotter.
When disconnecting the power cord or interface cable, do not pull on the cord/cable. Such action
will damage the cord/cable, resulting in a fire hazard or, possibly, an electric shock.
Do not clean the cutting plotter using volatile solvents such as thinners or benzene. Such actions
may impair its performance.
Provide sufficient space around the cutting plotter so that it does not strike any objects in its
vicinity during cutting or plotting. Such contact may cause cutting or plotting to go out of
alignment.
1.6 CEE REGULATION
This manual has been written in accordance with the directions of CEE DIRECTIVE 2006/42/CE as detailed in the machine
design definition. User instructions are an integral part of the machine. The criteria used for writing comply with the
indications of the EUROPEAN STANDARD EN - 292 and, in particular, the point related to USER INSTRUCTIONS
(instructions, general requirements and nature of the instructions).

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1.7 NOTE ABOUT THIS MANUAL
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
without the prior written permission of Valiani.
•Product specifications and other information contained in this document are subject to change without notice.
•Although every effort is made to provide complete and accurate information, please contact your sales
representative or the nearest dealer if you find any incorrect or unclear information or wish to make any other
comments or suggestions.
•Valiani assumes no liability for damages resulting from incorrect use of the machine.
This instruction and maintenance manual is essential for the technician who will install and operate the machine for the
first time. It also provides all the information needed to properly prepare the operator for using, and performing proper
maintenance, on the machine. The instruction and maintenance manual is essentially divided into:
•Cover with the name of the machine
•Summary
•Preface
•Manufacturer’s details and machine identification
•Instructions for the transportation, installation and use of the machine
•Machine maintenance instructions
The instructions, drawings, images and documents contained in this manual are of a technical nature and confidential
property of the Valiani. They cannot be reproduced in any way, either entirely or in part, without prior written
permission from the company.
1.8 SCOPE OF THE INSTRUCTION MANUAL
This instruction manual is an essential part of the machine and its scope is to provide all the information necessary to:
•Safely move a packed, or unpacked, machine.
•Correctly install the machine.
•Safely use the machine
•Safely and correctly carry out machine maintenance.
•Decommission and dismantle the machine with respect to the laws in force and the environment.
The instruction manual should be handled with care, using clean hands, and should not placed on dirty surfaces. It
should be protected from humidity, heat and used carefully so as not to damage its contents. Under no circumstances
should any of its contents be removed or modified. Should the manufacturer make any changes to the machine he will
provide new documentation if necessary.
1.9 INFORMATION REGARDING TECHNICAL ASSISTANCE
The machine is covered by a guarantee as detailed in general conditions of sale. If, during the guarantee period, there
are any faults with the machine or with the way it works the manufacturer will, after identifying the problem, conduct
repairs or replace any faulty parts deemed necessary. Unauthorised repairs, or the use of parts not provided by Valiani.
(unless specified in writing by Valiani), will render the guarantee void and cancel any responsibility for damage caused
by the machine as a consequence of unauthorised repairs or the use of unauthorised parts. For these reasons we
strongly advise our clients to always call their sales rapresentative, their nearest vendor or technical assistance
department at Valiani for advice.

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1.10 WARRANTY CONDITIONS
Valiani guarantees that it’s products are soundly made and are free of manufacturing defects. For guarantee details
please refer to the specific guarantee document supplied with this manual.
1.11 GENERAL INFORMATION
Carefully following the assembly, usage and maintenance standards described in this manual will ensure lasting
performance and protect your investment. We suggest that you read and follow the recommendations carefully before
machine start-up. We are available to offer any assistance that you may require. Please remember that non-observance
of the advice and instructions included in this manual will, or could, result in the loss of warranty. As part of it’s
continuing quality improvement programme VALIANI S.r.l. reserves the right to carry out modifications it believes to be
necessary. For further details or any eventual problem, please contact us.
1.12 TRADEMARKS
All trademarks mentioned belong to their owners, third-party brands, product names, trade names, corporate names
and companies mentioned herein may be the trademarks of their respective owners or registered trademarks of other
companies and have been used for purposes of explanation and the owner's benefit, without implying a violation of
copyright law.
1.13 COPYRIGHT
All the material contained in this manual is owned by the vendor and may not be reproduced in full, or in part, without
prior written consent from the vendor.

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2WARNINGS
2.1 LABELS PRESENT ON THE MACHINE
The machine is fitted with various labels to show either data or safety concern areas for the operator. Referring to the
photograph below these are:
1
4
3
6
2
4
5
7
Figure 2-1