Caterham SEVEN 620R User manual

CATERHAM SEVEN 620R # 21307
Package contents:
4x Warm White Dot Lights (with 30cm cable)
6x Warm White Dot Lights (with 15 cm cable)
1x 12-port Expansion Board
1x Flat Battery Pack (2x CR2032 Batteries Required)
Extra LEGO Pieces
3x LEGO Trans Red 1x1 plates
3x LEGO Trans Clear 1x1 plates
Note:
Place wires on the surface or under the LEGO building blocks.
The wire can be place between the building blocks or under the block, but they should be placed
between the studs correctly.
Insert the connectors to the ports.
Be careful when you are operating, there’s only one correct way to insert, make sure the expansion
board is upward, find the soldered “=” sign on the left of the port. When you are inserting, the side
which the wires can be seen should be faced to the “=” sign and if you feel hard to insert, please stop,
and don’t force it, for that may result in bent pins inside the port or overheating of the expansion board.

At this point, use the tweezers to straighten the bent pins.
When installing dot lights, make sure they are correctly placed (Yellow LED package is exposed). You
can put they either on the top of the studs or between studs.
Connecting cable connectors to Strip Lights
Take extra care when inserting connectors to ports on the Strip Lights. Connectors can be inserted
only one way. With the Strip Light facing up, ensure the side of the connector with the wires exposed
is facing down. If a plug won’t fit easily into a port connector, don’t force it. Doing so will damage the
plug and the connector.
Finally, please pay attention to the positive and negative terminals of the battery when installing the
battery case.

OK, Let’s Begin!

Instructions for installing this kit
1.) We will install dot lights to the headlights and blinkers first. Start by removing the headlight
sections and disassemble the pieces as per below:
2.) We will first install lights to each blinker. Disassemble pieces of the blinkers and then take one
White Dot Light 30cm and thread the connector side through the large hole of the black LEGO cone.
Pull the cable all the way through from the other side until the LED component is right up inside the
LEGO cone.

Secure the dot light in place by reconnecting the trans orange round plate. Reconnect the light grey
LEGO piece to the other side and then reconnect this section back.
3.) Take another White Dot Light 30cm and place the LED component part in the centre of the black
round LEGO piece. With the cable facing downward, reconnect the trans clear round LEGO piece over
the top ensuring the LED component sits securely in the centre.
Reconnect the headlight section back on top of the blinker and then reconnect this whole section back
to the left side of the Caterham.

Repeats step 2 and 3 to install another 2x White Dot Lights 30cm to the other side’s headlight and
blinker.
4.) We will now lay the cables through to the back of the vehicle. Start by removing the bonnet section
as well as the yellow pieces along the side.
Carefully lay the cables in between studs and then secure them by reconnecting the yellow pieces over
the top.

5.) Thread the cables down underneath the vehicle, and then thread the cable back up from
underneath as per below.
6.) Remove the passenger seat as well as the LEGO pieces behind to allow us to bring the cables to the
back of the vehicle.
7.) Take the 12-port expansion board and connect the cables we have just brought over into the port
closest to that side.

8.)Reconnect the seat and then lay the cables underneath and in between studs before then
reconnecting pieces over the top.
Hide the rest of the cables along the sides underneath the yellow and black LEGO pieces ensuring you
lay them in between studs.

9.) Turn the vehicle around and do the same for the headlight and blinkers on the drivers side using
the same method we did in the previous step.

10.)Reconnect the bonnet section of the Caterham
11.) We will now move onto installing lights to the back of the Caterham. Note: We will be required to
swap out a few of the LEGO tiles to enable us to install our dot lights underneath.
First remove the middle section as well as the 2 side sections as per below.

12.) We will start with the right side first. Remove the trans red and white tiles.
Take one White Dot Light 15cm and place the LED component directly over the black stud to the far
right. Ensure the cable is facing toward the left and underneath the stud in the middle, then connect
the trans clear 1x1 plate (provided in this kit) directly over the top.
Take another White Dot Light 15cm and place the LED component directly over the black stud in the
middle. Ensure the cable is facing toward the left and this time, above the black stud to the left and
then connect the trans red 1x1 plate (provided in this kit) directly over the top.

With the 2 cables underneath and above the black stud furthest to the left, reconnect the trans clear
tile (original piece) directly over the top.
13.) Disconnect the grey LEGO piece underneath and then pull the two cables underneath and then
and then upward. Reconnect the grey piece over the top to secure the cables down before
reconnecting the whole section back to the Caterham.

14.) Repeat the previous 2 steps to install another 2x White Dot Light 15cm to the left section of the
back of the Caterham again, swapping out the trans red and white tiles with the provided trans red
and white plates.

15.) Take the middle section and then remove both the trans red and white tiles.
Take another White Dot Light 15cm and place the LED component over the left black stud and with
the cable facing down, connect the trans clear plate (provided in this kit) directly over the top.
Repeat this step to install another White Dot Light 15cm to the right side of the middle section this
time, using the trans red plate (provided in this kit) to connect directly over the top.

16.) Turn this middle section over and the bring the 2 cables up and then disconnect and reconnect
the blue lego plate over the top.
17.) Reconnect the middle section back to the back of the Caterham ensuring the cables are all neatly
tucked in behind the back then disconnect the two headlight and blinker cables from each side of the
expansion board.

18.) Connect the two cables from the middle back section into each side of the expansion board then
wind them around the expansion board twice.
19.) Now take the cables from the back left and right sections (4 cables) and then connect them to the
next available ports on each side of the expansion board. Wind them around the expansion board
(along with the first 2 cables we connected) another 2 times or until we have about 4–5cm of slack.

20.) Reconnect the cables from the 2 headlights and 2 blinker cables we removed earlier to each side
of the expansion board.
21.) Take the flat battery pack and insert 2x CR2032 batteries into it. Connect the battery pack cable
into one of the available ports of the expansion board.
22.) Neatly place the expansion board and cables into the back of the boot. The expansion board
should fit exactly in the below position.

Neatly place the battery pack on top ensuring you tuck in the battery cable underneath.
23.) Reconnect the sections of the back which we removed earlier.
This now completes installation of your LEGO Caterham LED Lighting Kit. Now turn on and enjoy!