CAVIDYNE Caviblaster 2040-ROV-M2 Manual

Operation &
Maintenance
Manual
Model 2040-ROV-M2
CAVIDYNE, LLC
5077 Fruitville Rd.; Ste 109-157
Sarasota, FL 34232
Phone [phone]
www.caviblaster.com

CAVIDYNE LLC is not responsible for damages or injuries
resulting from a failure to comply with instructions in this
manual. Please read and study the entire manual carefully
before use.
The CaviBlaster 2040-ROV-M2 must only be operated and
maintained by trained personnel.
This equipment generates high pressure water and is
intended for underwater use only. Serious personal injury
or death may result from improper use.
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TA LE OF CONTENTS
1.0 UNIT SPECIFICATIONS.............................................................................................5
2.0 GENERAL DESCRIPTION..........................................................................................6
2.1 Using this Manual.....................................................................................................8
2.2 Conventions.............................................................................................................8
2.3 Scope.......................................................................................................................8
2.4 Terms and Abbreviations.........................................................................................8
3.0 SAFETY INFORMATION............................................................................................9
3.1 Personal Safety........................................................................................................9
3.2 Personal Protective Equipment..............................................................................10
3.3 Modification to the Equipment................................................................................11
4. 0 INSTALLATION........................................................................................................12
4.1 Uncrating and Lifting..............................................................................................12
4.3 Initial Set-Up...........................................................................................................13
5.0 OPERATION..............................................................................................................14
5.1 Preparing the CaviBlaster for Operation................................................................14
5.2 Startup of the CaviBlaster......................................................................................15
5.3 Normal Operation...................................................................................................15
5.4 Adjusting the CaviBlaster for Maximum Performance...........................................16
5.5 Recommendations for Effective Results................................................................19
6.0 MAINTENANCE........................................................................................................21
6.1 Basic Preventive Maintenance Recommendations...............................................22
6.3 Pump Service.........................................................................................................22
6.4 Inspection / Cleaning of Water Inlet Strainer.........................................................22
7.0 TROU LESHOOTING..............................................................................................23
8.0 REPLACEMENT PARTS..........................................................................................24
APPENDIX - COMPONENT LITERATURE....................................................................25
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LIST OF FIGURES & TA LES
Figure 1.1 – CaviBlaster 2040-ROV-M2 Specifications .. .. .7
Figure 2.1 – CaviBlaster 2040-ROV-M2 General Features .12
Figure 4.1 – Lifting Guidelines.........................................................................................18
Figure 5.2 – Lance Position for Best Cleaning results ... .. 19
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1.0 UNIT SPECIFICATIONS
The CaviBlaster 2040-ROV power unit consists of a 55HP (37 kW) Cross hydraulic gear
motor power-pack and a CAT 3560 triplex plunger pump. Detailed performance and
specifications are listed below:
Cavi laster 2040-ROV-M2 Specifications
Nominal Pump Flow 20 GPM (76 LPM)
Nozzle Operating Pressure 4,000-PSI (275 BAR)
Driver 50M052 Cross Hydraulic Gear Motor
Installation Environment Submersible
Hydraulic Oil Flow Requirements *See below.
Overall Unit Dimensions (L x W x H) 22” x 20” x 10” (55.8 cm x 50.8 cm x 25.4 cm)
Maximum Pressure Hose Length 300 LF (100 meters) of 3/4” (1.9 cm) diameter
Power Unit Weight (Dry) 273 LBS (124 KG)
*Hydraulic Power Unit must be capable of operating the water pressure pump at 1160 rpm and 55 HP.
Consult CaviDyne regarding the suitability of your existing Hydraulic Power Unit.
Figure 1.1 – CaviBlaster 2040-ROV-M2 Specifications
(EOS)
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