Cayken SCY-320WEQ User manual

Wall Cutter
User’s Manual
OPERATOR’S MANUAL

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1. Safe Operational Manual
2. Key Points to Use the Cutter
3. Specifications
4. Illustrations of the Machine Parts
5. Applicable Projects
6. User’s Notice
7. Operational Guideline
8. Fittings
9. Maintenance and Inspection
10. Maintenance Notes
Contents
Note!
1.Read carefully and understand the safe effectual method
of application in the specifications before using the
concrete cutter.
2.The operator must receive and pass the technical
training before going on duty.
Chapter1. Safe Operational Manual
1.Operate the machine correctly
Never use the machine following unapproved or unspecified
operation in the instructions
2.Safe operation order
Correctly use the machine following the instructions in the
operational manual.Children and others unfamiliar with operation
methods are not allowed to use the machine.(All the receive and
pass the technical training before going on duty.)
3.Safe Operation
Moisture may result in electric shock.Do not use your machine in
rain,moist environment and the like.Neither let oil or alcohol
come into the machine.Excessive moisture may result in electric
shock or disconnection to the power of the motor.
4.Prevent the danger of getting an electric shock
The operator must wear rubber gloves,insulating gloves and work
clothes.Make sure whether there is danger in the cutting
position and pay attention to the safety of the people and things
below.In addition,make sure that whether the power supply is
equipped with creepage prevention device.You can buy it by
yourself.The machine must have ground wire connected to the
ground unless the machine has double insulator set.
5.Prevent the burning or explosion of the motor
The motor may burn when the motor is on or off or there are
sparks in operation.Do not operate the machine in flammable
environment,which is very dangerous.
6.Keep good and tidy working enviroment
Operation in dark and chaotic environment may cause
accident.Thereby,
you must keep a luminous workplace and tidy environment.
7.The onlookers must keep apart
The onlookers,especially children,must keep safe distance from
the working environment.
8.Please use fittings and tool string from the original
manufacturer as required.
Use proper tools or fittings.It is dangerous using other tools
without permission.
※The company reserves the rights of making changes to
the specifications of machine parts and fittings without
advance notice.

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9.Install proper parts in the proper position
Make sure that the cutting device and fittings are installed in
the correct position.It is in correct to use the machine equipped
with no fittings or to fix the fittings too tightly or loosely
by using unspecified tools.Do not dissemble any screws or covers
at will for the safety of the machine.
10.Check every part carefully before use
Do not forget to take away the wrench and screw driver for they
will be forcefullyflickedaway when the machine starts.It is
very dangerous.
Keep a good habit to make sure that all the installation kits are
removed away when the machine starts.
11.Keep the intake motor smooth
The intake is indispensable for cooling of the motor.It is
incorrect and unallowed to cover the intake to protect it from
dust.In addition,do not insert metallic needles and the like.It
may result in electric shock.
12.Wear safety goggles to protect eyes
Wear safety goggles in operation.
13.Keep the balance of the controlling machine balance
Unstable and unbanlancing operation is dangerous.The operator
must have stable steps and good equilibrium sense at any moment.
14.Use rated power supply
Use the machine according to the rated power supply.If the
current the machineusesexceedsthe rated voltage,it will cut
down the efficiency.
And abnormal accelerated motion will finally break the
machine.(The electrical current should be controlled at6A,not
exceeding 10A)
15.Do not use your machine with excessive force
Do not use your machine or fitting for the purpose of not their
functions.
Excessive force will not only damage the rigidity of the cutting
objects and the number of the reinforcing steel bars.
16.After the machine plugs in
After the machine plugs in, do not put your fingers on the
switch,in case of danger.
17.When the machine is running
When the machine is running,do not put your hand beside the saw
web.
18.Stop operating when finding the machine is wrong
Stop operating and inform the maintenance man when finding the
machine is wrong.
19.Do not plug in when not using the machine
The appliance must be unplugged after use or before changing the
cutlery and fittings or at power cut.Keep a right habit to make
sure that the machine is off before plugging in.
20.Do not use the electrical wire incorrectly
Do not pull the wire of the machine like a knob or pull out the
wire from the interface fiercely,which will cause power cut or
short circuit.Keep the wire away from the cutlery or dangerous
place such as hot gas and so on.I f wires are broke,stop
operation and inform the electrician to change or repair it.
21.Keep the machine properly
Please do not knock the machine,or else it will damange the
machine or reduce its working efficiency.
22.The use of the cutlery
Keep the cutlery edge clean,sharp and trim.
23.Maintain the machine carefully
Keep the machine tidy,especially the motor away from dust.Keep
the electrical wires from oil to prevent it from injured.
24.Check the machine regularly
Check the machine regularly for safety
25.Check and maintain the machine in the service centers
authorized by the company
If the machine needs maintainance,please contact our agents or
service centers Change the parts into those made from the
original manufacturer.
26.Keep the machine carefully
Put the machine in dry and safe place when it is not in use.Put
it in the place out of the reach of children.Avoid moist or rainy
place.

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motor is on top when the cutter makes transverse
cutting.Contrarily,if the saw web is on top,water will come
into the motor.It is very dangerous.
11.Pay attention when the cutter cuts through the floor
When the cutter cuts through the floor,the cut parts will
fall down after cutting.Thereby take protecting measures
under the cut parts to protect the safety of people and
properties.
12.Abnormal motion
If the saw web stops or there is abnormal sound in the
process of cutting,
turn it off.
13.Clean up the machine after use
To keep the machine’s service life, keep it tidy after
use.
Chapter2. Key Points to Use the Cutter
1.The use of power supply
Make sure that whether the power supply is equipped with creepage
prevention device.If not,you can buy it by yourself.Please wear
rubber shoes and rubber gloves before operation for sake of
safety.
2.Protect the inside of the motor from water
If water comes into the inside of the motor,it will arouse
electric shock or burn the motor.
3.Cool the cutter in the inlet valve
Because superheated saw web’s longevity will be short,pay
attention to supply water to the inlet valve in the cutting
procedure.In addition,please note that do not use recycled
water,or else it will affect the smoothness of the runninr
water,causing damage to the water seal and so on.
4.Fix the machine safely
Fix the machine safely.Improper way of installation will not
only prevent normal operation,but be dangerous.
5.Use diamond saw web
The cutter is designed for using diamond saw web.Do not replace
the diamond saw web with other cutting devices.
6.The machine is attached with adjustable clutch
If you clamp down overly in operation or the saw web is stuck by
the reinforcing steel bar suddenly.the clutch will start to
protect the saw web from being damaged.If the clutch skids,it
does not mean the machine is damanged.Just withdraw the reamer
and tighten the clutch and then start the clutch again.
7.Let the saw web run fully before cutting
Turn on the switch,waiting the saw web run fully and then start
cutting.
8.Do not touch the running saw web with your hands
Note that never touch the running saw web with your hands,which
is dangerous and will lead to serious results.
9.Aloft operation
If the machine is in aloft operation,please notice to fix it in
balanced and steady place.
10.The cutter makes transverse cutting
Because the machine must use the cooling water in operation,the
man
Chapter3. Regulations
Modle
SCY-320WEQ
SCY-420WEQ
SCY-520WEQ
Cutting
Diameter
(mm)
800mm
1000mm
1200mm
220V~
220V~
220V~
50-60Hz
50-60Hz
50-60Hz
6280W
7280W
7980W
320mm
420mm
520mm
Rated
Voltage
(v)
Rated
Frequency
(Hz)
Input
Power
(w)
Cutting
Depth
(mm)
※In order to keep improving our products,we reserve the
rights of making changes to technical data without advance
notice.

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Chapter4. Illustrations of the Machine Parts
Chapter5. Applicable Projects
Chapter6. User’s Notice
Chapter7. Operational Guildeline
Feed-on hand wheel
Inlet valve
Track way
Control
Cabinet
Collecting Breeching
The motor of the
host machine
The motor of
the cutter
Feed-on gear-box
Mainengine foundation
The cutter is applicable for cutting or slotting on armoured
concrete, concrete brick wall,stone material such as marble
and wall.
Check the following points before plugging in:
1.Use rated power supply
If the machine does not use rated power supply,it can not
work.Please notice that only the machine uses the right rated
power supply and keeps the current in the control cabinet at
6A,no more than 10A,the machine can work to its optimal
efficiency and without damage.
2.Make sure that the switch is in position“Off”
The switch on the control cabinet of the machine can be easily
switched on.Make sure all the switches of the cutter are off
before plugging in to avoid the accident.
3.Make sure the saw web is correctly fixed
Lock the saw web cat in the clockwise direction.Fasten it with
the open end wrench and rotate the saw web to see if it rubs with
the saw web cover.If it does,adjust the saw web and the saw web
cover before use.
A.Installation of the machine
Install the track way first,and then fix the machine on the track
way.In order to cut the wall surface flatly,the right method to
install the track way is:The motor is on top and the saw web in
the downside.Keep the rotating direction of the saw web against
that of the running direction of the motor.In this case,it can
not reduce the cutting time,but also improve the cutting
capacity.
1.Drill one anchoring spurs for the setscrew of 16.3-16.5mm in
diameter and 55mm in depth with the percussion drill at the
position of133±2mm from the facet.It can hold a machine with a
M12 setscrew.The guide rail can be fixed in any place around the
anchoring spurs.
2.Use an air pressure gun to clean away the pieces in the
anchoring spurs.
3.Drive in a machine with a M12 setscrew,insert a loosening bar
into the screw hole,and knock the fixed setscrew with a
hammer.Make sure the setscrew is fixed tightly in the holes,or
else it may move or drop down in operation.Use the outfitted
setscrew and screw and so on to fasten the

Chapter8. Fittings
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b.Do not plug in when fixing or dissembling the saw web in
case of accident.
c.The machine can not work over 10hours every day.It is
better to cool it for a while after it keeps working for
two or three hours and then it can work again.
The track way has two sizes of 1.2m and 1.8m.The user can
order other size of track way accordingly.
Chapter9. Maintenance and Inspection
Note:Do not plug in before checking the machine.
The accumulative working hours of the machine can not exceed
24hours.
Then it must be thoroughly cleaned up and maintained.You should
especially guarantee the lubrication and flexibility of the
lifting screw and the lifting screw and the lifter of the host
machine.(They can not have any slurry and sundries,which is good
for operation.On the contrary,it will damage the machine.)
1.Check the saw web
Using attrited saw web will reduce the cutting efficiency and
make the motor overwork.The saw web needs to be changed timely.
2.Check the chain wheel
Check whether the 16chain wheels under the foundation are stuck
or fail to work.The space between the chain wheel and the track
way is no more than 0.2mm,or else you should loosen the screw
caps for fastening the chain wheels and adjust the hexagonal
tightening screws at both sides of the foundation accordingly.
3.Check the chain wheel
Check monthly the depth of parallelism between the moving
direction of the saw web and the track way.If the distance
between the saw web and the track way can not be more than 1mm,or
else the saw web maybe stuck
guide rail outfit.The number of the setscrew depends on the
softness of the cutting plane.The track way must be fixed
tightly.
4.Fix the host machine according to the progressing mark on
it.Fix the speed control,the plug and the handwheel rotating in
counter-clockwise and then the host machine can run on the track
way.
5.Fix the saw web.The diameter of the internal hole of the host
machine is 355mm.The hexagonal screw to fix the saw web must be
fastened by the open and wrench.
6.The saw web aims at the cutting plane line.Fix the track way
totally,adjust flatly the six hexagon heads on the track way with
the hexagon spanner and move up and down the screws to be on the
same horizontal line. Thus the track way can not break away from
the joint.
7.Aim at the plug connecting the cable.
B.Cutting instructions
8.Insert the water pipe into the inlet valve to supply
water.Regulate the water and make it abundantly on the cutting
plane.
9.Turn on the switch on the control cabinet and the switch on the
control cabinet and the switch of the host machine.
10.After rotating the cutter handwheel,in start cutting
slowly.The saw web move downwards to touch the cut parts.The saw
web must move slowly.When the cuts to the preset depth,rotate
the handwheel to cut.
(then you should turn on the machine’s switches for moving up
and down or forward,adjust the speed and make electric
cutting.)You can adjust the cutting speed when it cuts into the
wall.The cutter must keep a low and uniform velocity when coming
into reinforcing steel bars.If it cuts too deep at the
beginning,it is excessive work for the machine,which will
decrease the cutting speed.
11.Dissemble the host machine from the track way and clean up the
working area after the cutting.
Notes when the cutter is working:
a.If the cut part is hard and thick,the best way is to cut it
twice.That is, if the cut part is 20cm thick,cut into 10cm first
and then cut into 10cm again.In this way,it will raise the
cutting efficiency,and reduce the spoilage to the saw web.

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Chapter10. Maintenance Notes
First.the machine is made under normal producing
system.Thereby,if your machine is broken, do not repair it by
yourself but contact our franchiser or us for repair.
Second.it is prohibited to personally change parts not from the
original producer.If you do, we will charge the total repairing
fees after it is verified.For example,if you change the carbon
brush not from the original producer,the resistance may be too
large or small for the machine for it is not from our factory.
It may result in the damage to the motor cover and others,and
even leads to the burning of the motor.For the sake of protecting
the machines’s service life,we prohibit the customer to
personally change parts not from the original producer.Thank you
for your cooperation.
Annotations:Clean up and lubricate every thread rolling dies and
wheel for every 200 hours’ using the cutter.
by the concrete when cutting,thus decreasing the cutting
efficiency.If they are not parallel,loosen the 4 setscrew of two
speed box on the middle base with hexagon spanner of less than
6mm and adjust depth of parallelism of the saw web.
4.Check the carbon brush
The motor contains dissipative carbon brush,If the carbon brush
is seriously worn,it will wear the motor.
When the carbon brush is frayed to only 6mm,it needs to change a
new carbon brush.Keep the brush clean, so that it can be easily
put into the carbon brush box.
Note: Keep changing the carbon brush from the original
manufacturer. Nip tightly the power line when changing the
carbon brush.
5.The motor’s protection
The motor is the heart of the machine. Be careful.Do not let oil
or water into the motor.
Notes: If dust or things come into the motor.the motor may be
dam-
aged.Make the motor run no-load to eject the dust after each use.
6.Check the screws on the machine
Check whether the screws on the machine are loosed.If they
are,fasten them.It is very dangerous to use machine with loosed
screws.
7.Keep the machine or fittings
Keep the machine or fittings in dry and safe place.Do not place
them in the following places:
a) Place in the reach of children
b) Moist place
c) Place where the temperature is labile
d) Place exposing directly to the sunshine
e) Flammable or explosive place

Wall Cutter
C
AYKEN