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Table of Contents
1 SafetyPrecauons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 SafetyConvenons ......................................................4
1.2 Safety Statements for the CCH® Elite .......................................4
2 Introducon .........................................................6
2.1 OverviewofOperaon ...................................................6
2.2 Process Flow Diagram ...................................................6
3 CCH®EliteFeederOverview ............................................7
3.1 Components List ........................................................7
4 Pre-installaonInstrucons ............................................8
4.1 Prepare the Site ........................................................8
4.1.1 Site Requirements ................................................8
4.2 GatherEquipmentforFeederInstallaon ...................................8
4.2.1 CCH® Elite Components ...........................................8
4.2.2 EssenalEquipmentSuppliedbyOthers ..............................9
4.2.3 COTS Tools ......................................................9
4.2.4 PPE ............................................................9
4.3 Pre-InstallaonChecklist .................................................9
5 InstallaonInstrucons...............................................10
5.1 Install the Booster Pump- Venturi Loop ....................................10
5.2 Install the Flow Switch ..................................................10
5.3 Feeder Setup- Connect the Discharge Tubing Line ...........................11
5.4 Feeder Setup- Connect the Inlet Tubing Line................................11
5.5 Mount the Control Box..................................................11
5.6 Wire the Booster Pump to the Control Box .................................11
5.7 Connect the Flow Switch Cable ...........................................12
5.8 Prime the System ......................................................12
6 Post-InstallaonInstrucons...........................................13
6.1 System Startup ........................................................13
6.1.1 FeederPreparaon ..............................................13
6.1.2 ControlBoxPreparaon ..........................................14
6.1.3 System Power Up ................................................15
7 OperaonInstrucons................................................16
7.1 Fill the Hopper ........................................................16
7.2 Fill the Hopper (Dustless Procedure) ......................................17
8 PreventaveMaintenance ............................................18
8.1 PreventaveMaintenanceSchedule.......................................18
8.2 Cleaning Procedures....................................................19
8.2.1 Equipment Needed ..............................................19
8.2.2 CleantheGridBasket(OnlineCleaningInstrucons) ...................19
8.2.3 Comprehensive(Oine)CleaningInstrucons........................20