CCH Elite Specification sheet
Rev. 1.0
3/2020
CCH® Elite System
2
Table of Contents
1 SafetyPrecauons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 SafetyConvenons ......................................................4
1.2 Safety Statements for the CCH® Elite .......................................4
2 Introducon .........................................................6
2.1 OverviewofOperaon ...................................................6
2.2 Process Flow Diagram ...................................................6
3 CCH®EliteFeederOverview ............................................7
3.1 Components List ........................................................7
4 Pre-installaonInstrucons ............................................8
4.1 Prepare the Site ........................................................8
4.1.1 Site Requirements ................................................8
4.2 GatherEquipmentforFeederInstallaon ...................................8
4.2.1 CCH® Elite Components ...........................................8
4.2.2 EssenalEquipmentSuppliedbyOthers ..............................9
4.2.3 COTS Tools ......................................................9
4.2.4 PPE ............................................................9
4.3 Pre-InstallaonChecklist .................................................9
5 InstallaonInstrucons...............................................10
5.1 Install the Booster Pump- Venturi Loop ....................................10
5.2 Install the Flow Switch ..................................................10
5.3 Feeder Setup- Connect the Discharge Tubing Line ...........................11
5.4 Feeder Setup- Connect the Inlet Tubing Line................................11
5.5 Mount the Control Box..................................................11
5.6 Wire the Booster Pump to the Control Box .................................11
5.7 Connect the Flow Switch Cable ...........................................12
5.8 Prime the System ......................................................12
6 Post-InstallaonInstrucons...........................................13
6.1 System Startup ........................................................13
6.1.1 FeederPreparaon ..............................................13
6.1.2 ControlBoxPreparaon ..........................................14
6.1.3 System Power Up ................................................15
7 OperaonInstrucons................................................16
7.1 Fill the Hopper ........................................................16
7.2 Fill the Hopper (Dustless Procedure) ......................................17
8 PreventaveMaintenance ............................................18
8.1 PreventaveMaintenanceSchedule.......................................18
8.2 Cleaning Procedures....................................................19
8.2.1 Equipment Needed ..............................................19
8.2.2 CleantheGridBasket(OnlineCleaningInstrucons) ...................19
8.2.3 Comprehensive(Oine)CleaningInstrucons........................20
3
9 TroubleshoongGuide ...............................................22
10 Appendix...........................................................23
10.1 RequirementsandSpecicaons .........................................23
10.1.1 RequirementsforProductInstallaonandOperaon ..................23
10.1.2 ProductSpecicaons ............................................23
10.1.3 OponalFeedRateCapability......................................24
10.2 ElectricalSchemacs ...................................................25
10.3 Replacement Parts List and Views.........................................28
11 LimitedWarranty ....................................................31
Service .....................................................................31
Exclusions ...................................................................31
List of Figures
Figure1. ProcessFlowDiagram-ChlorinaonSystem ..........................6
Figure2. FrontViewofCCH®EliteFeeder ....................................7
Figure3. Completethe1½"pipingrun .....................................10
Figure4. DischargeTubingConnecon......................................11
Figure5. WiretheBoosterPump ..........................................11
Figure6. DIPSwitchLocaonandFeedCycleSengs .........................14
Figure7. BucketFunnelInstallaon ........................................17
Figure8. BucketFunnelRemoval ..........................................17
Figure9. 115VACControlBoxWiringSchemac..............................25
Figure10. 230VACControlBoxWiringSchemac.............................26
Figure11. FeederJunconBoxWiringSchemac .............................27
Figure12. HopperandBaseExteriorComponentsView........................28
Figure13. HopperInteriorComponentsView ................................29
Figure14. BaseInteriorComponentsView ..................................30
List of Tables
Table1. Pre-InstallaonChecklist ...........................................9
Table2. Post-InstallaonChecklist.........................................13
Table3. MonthlyMaintenance ............................................18
Table4. SemiannualMaintenance .........................................19
Table5. SiteRequirement ................................................23
Table6. AccessoryRequirements ..........................................23
Table7. OperaonalSpecicaons.........................................23
Table8. ChemicalFeedRateSpecicaons ..................................23
Table9. FeedSolenoidOn/OTimevsAvailableChlorineDeliveryRate(lbs/day) ..24
4
1 SafetyPrecauons
1.1 SafetyConvenons
Danger:
Warning:
Cauon:
Note:
Note:
1.2 Safety Statements for the CCH® Elite
Warning:
Danger:
Danger:
Danger:
Danger:
5
Danger:
Warning:
Warning:
Warning:
Warning:
Warning:Alwaysbecarefulwhenaddingmuriacacidtowater
Cauon:
Cauon:
6
2 Introducon
2.1 OverviewofOperaon
1.
2.
3.
6.
2.2 Process Flow Diagram
Figure1.
7
3 CCH® Elite Feeder Overview
Figure2.
A4
B2
A5
A6
A1
B1
A2
A3
A
B
3.1 Components List
8
4 Pre-installaonInstrucons
4.1 Prepare the Site
1.
Danger:
2.
4.1.1 SiteRequirements
–
–
–
–
–
–
–
–
–
–
–
4.2 GatherEquipmentforFeederInstallaon
4.2.1 CCH®EliteComponents
9
4.2.2 EssenalEquipmentSuppliedbyOthers
4.2.3 COTSTools
4.2.4 PPE
4.3 Pre-InstallaonChecklist
Table1. Pre-installaonChecklist
ItemNo Check Completed?
1
2
3
6
10
5 InstallaonInstrucons
5.1 Install the Booster Pump- Venturi Loop
Cauon:
Note:
1.
Note:
2.
3.
6.
9.
10.
11.
12.
5.2 Install the Flow Switch
1.
2.
3.
Cauon:
Figure3.
cut 1-1/2" PVC pipe
(installer provides)
1-1/2" thr
ead x slip
PVC union
cut 1-1/2" PVC pipe
(installer provides)
1-1/2" Slip
PVC Ball Valve
(installer pr
ovides)
flow to
feeder
flow from
feeder
flow to
pool
1-1/2" slip x 1/2" FNPT TEE
(installer provides)
1-1/2" Slip PVC Ball Valve
(installer provides)
flow
from
pool
11
5.3 Feeder Setup- Connect the Discharge Tubing Line
1.
2.
3.
6.
Figure4.
5.4 Feeder Setup- Connect the Inlet Tubing Line
1.
2.
3.
5.5 Mount the Control Box
1.
2.
5.6 Wire the Booster Pump to the Control Box
Warning:
Note:
Note:
Note:
Figure5.
12
1.
2.
3.
6.
5.7 Connect the Flow Switch Cable
1.
2.
5.8 Prime the System
1.
2.
3.
6.
13
6 Post-InstallaonInstrucons
Table2. Post-InstallaonChecklist
Item
No
Check Completed?
1.
2.
3.
6.
9
6.1 System Startup
Note:
6.1.1 FeederPreparaon
1.
Danger:
2.
3.
14
6.1.2 ControlBoxPreparaon
Danger:
1.
2.
3.
Figure6.
ON/OFF FEEDCYCLES
DIPSWITCH 6/54 11/49 16/44 22/38 27/33 32/28 38/22 44/16
SW1 OFF ON OFF ON OFF ON OFF ON
SW2 OFF OFF ON ON OFF OFF ON ON
SW3 OFF OFF OFF OFF ON ON ON ON
a.
6.
15
6.1.3 SystemPowerUp
1.
2.
3.
6.
9.
10.
11.
16
7 OperaonInstrucons
Note:
1.
Danger:
2.
3.
6.
9.
10.
11.
7.1 Fill the Hopper
1.
Danger:
2.
3.
Cauon:
Cauon:
17
7.2 Fill the Hopper (Dustless Procedure)
Danger:
1.
2.
3.
Figure7.
6.
Note:
1.
2.
3.
Figure8.
18
8 PreventaveMaintenance
8.1 PreventaveMaintenanceSchedule
Table3. MonthlyMaintenance
AconNeeded MaintenanceProcess Timeto
Complete
1.
2.
1.
2.
3.
1.
2.
3.
6.
1.
2.
3.
6.
19
Note:
Table4. SemiannualMaintenance
AconNeeded MaintenanceProcess Timeto
Complete
1.
2.
3.
8.2 Cleaning Procedures
8.2.1 EquipmentNeeded
–
–
–
–
8.2.2 CleantheGridBasket(OnlineCleaningInstrucons)
Warning:
Danger:
1.
2.
3.
20
a.
Warning:
6.
9.
10.
11.
12.
13.
8.2.3 Comprehensive(Oine)CleaningInstrucons
Warning:
1.
2.
3.
a.
Warning:
a.
Warning:
6.
9.
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2
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