CARVIN SANICLEAR40 Specification sheet

M10083
1
2019-4029
2019-11-13
Cell SANICLEAR40
READ THE LABEL AND OPERATION AND INSTALLATION MANUAL of the “SANICLEAR40 system” thoroughly
before the installation or usage of this replacement cell.
Replacement Cell for the SANICLEARSANICLEAR system (Canada)
REGISTRATION N° (30794) PEST CONTROL PRODUCTS ACT
This cell must only be used with this model of SANICLEAR40 system.
Tel.: [phone] • Fax: [phone]
Support: 1.866.979.4501
CARVIN POOL EQUIPMENT
4000 Boul. Casavant Ouest – Saint‐Hyacinthe (Québec) Canada J2S 9E3
www.carvinpool.com

2
CELL SANICLEAR40
Electrolytic Chlorine Generator (Canada)
DOMESTIC
CONTROLS THE LEVEL OF BACTERIA AND ALGAE
in pools and hot tubs
REGISTRATION N° 30794.
PEST CONTROL PRODUCT ACT.
READ THIS LABEL AND OPERATION AND INSTALLATION MANUAL BEFORE USING.
PRECAUTION:
A maximum of 170,000 Litres (45,000 Gallons) of water can be treated with one Cell SANICLEAR40 Chlorine generator system unit.
WARNING
Operating the SANICLEARSANICLEAR system without water flow through the SANICLEARSANICLEAR
system cell can cause a build‐up of flammable gases which can result in fire or explosion.
The SANICLEARSANICLEAR system protects itself against this condition via the FLO sensor by cutting off the power to the
SANICLEARSANICLEAR system cell whenever flow is not detected. The SANICLEARSANICLEAR system MUST be wired to the same circuit
as the filter pump. This ensures that the SANICLEARSANICLEAR system will only generate chlorine when the filter pump is providing
flow. The SANICLEARSANICLEAR system generates a maximum output of hypochlorous acid equivalent to 0.54 kg of free chlorine per
day.
KEEP OUT OF REACH OF CHILDREN
Do not use this device with bromide products
NOTICE TO USER! This pest control product is to be used only in accordance with the directions on the label. It is an offence under the
Pest Control Products Act to use this product in a way that is inconsistent with the directions on the label.
SWITCH: (The switch is ignored when operation is Remotely Controlled)
Super‐Chlorinate: Chlorine is produced at the maximum rate, regardless of the "Desired Output %" dial for the remainder of the
current filtering period (maximum 24 hours).
Auto: Chlorine is produced at the rate determined by the "Desired Output %" dial.
Off: Chlorine production is turned OFF. The power is controlled by the filter pump timer.
CHLORINE LEVEL DIAL:
(The Desired Output dial is ignored when operation is Remotely Controlled)
Adjust the "Desired Output %" dial to control the amount of chlorine produced. Periodically
check the pool chlorine level and adjust the dial up or down as required.
For swimming pools, an amount of 1‐3 ppm of free chlorine must be maintained.
For Hot tub, an amount of 3‐5 ppm of free chlorine must be maintained.
LCD DISPLAY: Displays salt level in ppm (parts per million).

3
M10077EN
ELECTRICAL RATINGS:
All wiring must conform to Canadian electricity code and to local and NEC/CEC codes. Copper wire only. PRECAUTION:
Connect only to a circuit protected by a class‐A ground fault interrupter.
Power: 110 à 130 V CA, 2A, 50/60Hz or 220 à 250 V CA, 1A, 50/60Hz
Timer: Connect to load side. Remote Control unit: Connect to line power
SUITABLE FOR INDOOR OR OUTDOOR MOUNTING
Imported by:
CARVIN POOL EQUIPMENT
4000 Boul. Casavant Ouest – Saint‐Hyacinthe (Québec) Canada J2S 9E3
www.carvinpool.com
LED Indicator
Flashing
Continuous
Power
Power is present.
Generating
Water is too hot or too cold to operate
Chlorine is being produced
Super Chlorinate
Super Chlorinate—Chlorine generation is at 100%
regardless of "Desired Output" setting.
Remote Controlled
Remote Control is in Service or Time‐Out mode—
the SANICLEARSANICLEAR system switch and dial
temporarily control operation.
Remote control System is controlling the
operation of the SANICLEARSANICLEAR
system.
No Flow
The CGS System is temporarily paused after the
flow is established.
Water is NOT flowing through the
SANICLEARSANICLEAR system cell— Chlorine
generation is halted.
Check Salt
Salt is below 2600 ppm. SANICLEARSANICLEAR
system is working at reduced efficiency. Check
SANICLEARSANICLEAR system cell and clean if
necessary. If problem persists, have the salt level
professionally tested before adding salt to the
pool.
Salt is below 2300 ppm. Chlorine generation is
halted. Check SANICLEAR system cell and clean if
necessary. If problem persists, have the salt level
professionally tested before adding salt to the pool.
High Salt
Salt concentrations above 3800 ppm: everything is
working well for the moment but the production of
chlorine could halt if the temperature rises.
Cell current too High. Chlorine generation is halted.
See operation manual for directions on decreasing
salt level.
Inspect Cell
Reduced SANICLEAR system cell efficiency or
scheduled 3 month cell inspection time. Inspect
SANICLEAR system cell and clean if necessary, and
press display button for 3 seconds to turn off
flashing indicator.
SANICLEAR system cell efficiency greatly reduced.
Inspect SANICLEAR system cell and clean if necessary. If
SANICLEAR system cell is clean it may be at the end of
its life and needs to be replaced.
Inspect SANICLEAR system cell every 3 months/clean if necessary

4
M10077EN
CARVIN POOL EQUIPMENT Inc.
4000 Boul. Casavant Ouest – Saint-Hyacinthe (Québec) Canada J2S 9E3
Tel.: [phone] • Fax: [phone] Support: 1.866.979.4501
www.carvinpool.com

5
M10077EN
SANICLEAR
SANICLEAR Chlorine Generator system
For pools and hot tubs
SANICLEAR40
CONTROLS THE LEVEL OF BACTERIA AND ALGAE
In pools and hot tubs
DOMESTIC
OPERATION AND INSTALLATION MANUAL
REGISTRATION NUMBER 30794 PEST CONTROL PRODUCTS ACT
WARNING: Operating the SANICLEAR Chlorine generator system without any water flow through
the cell can cause a build‐up of flammable gases which can result in
FIRE OR EXPLOSION
READ THE LABEL AND ATTACHED MANUAL BEFORE USING EQUIPMENT

6
M10077EN
CONTENTS
IMPORTANT SAFETY INSTRUCTION……. 23
1. INSTALLATION ...............24
Flow switch.............................................................24
Cell…......................................................................25
Electrical warning…................................................26
Electrical information…...........................................26
2. WATER PREPARATION.......................................28
Ideal chemical Level…............................................28
Recommended salt….............................................28
Level of salt….........................................................29
Procedure for adding or remove salt…...................29
Chart for salt requirement… ...................................30
Other chemical requirements..................................31
3. OPERATION ................... 32
Adjustment knob… .................................................32
LED status…...........................................................33
Main switch… .........................................................33
Display screen….....................................................34
Performance… .......................................................34
Maintaining the system… .......................................34
Servicing and cleaning the cell…............................35
Mild acid washing…................................................35
Opening the pool….................................................35
Closing the pool… ..................................................35
4. TROUBLESHOOTING.......................................36
5. LIMITED WARRANTY........................................ 38
6. REPLACEMENT PART LIST.............................40

7
M10077EN
IMPORTANT SAFETY INSTRUCTIONS
Make sure to take all precautions before you use electrical equipment:
SAVE THESE INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS.
KEEP OUT OF REACH OF CHILDREN.
WARNING : IMPORTANT SAFETY INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS.
Before installing this product, read and follow all warning notices and instructions which are included. Failure to
follow safety warnings and instructions can result in damage or harm to property or persons.
All electrical power should be shut off during the installation.
- Do not allow children to use, touch or play with this product.
- You will find in the wiring box, against the back panel, a green colored terminal. To avoid any electric shock,
this screw must be connected to the ground in the electric panel with a copper wire the same size as the circuit
conductors of the existing equipment.
- One ground connection is provided on the external surface. To avoid any shocking hazard, connect the local
connecting grid of the swimming pool, the spa, or hot tub to these terminals with a copper conductor of at least
8 AWG for US/6 AWG for Canada (not smaller).
- Any metal components such as rails, drains, ladders, or other hardware located within 10 feet (3 meters) of the
pool, spa or hot tub should be connected to the ground with proper copper conductors of at least 8 AWG for
US/ 6 AWG for Canada (not smaller).
WARNING: To reduce the risk of injury, service should only be carried by a qualified pool service professional.
Do not use this device with bromide products
NOTICE TO USER: This pest control product is to be used only in accordance with the directions on the label. It is
an offence under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on
the label.
For proper sanitation, Hot tubs must be completely drained periodically. The number of days between COMPLETE SPA
DRAINAGE is equal to the volume of spa water in litres, divided by 10 times the maximum number of daily spa users.
Refill spa with water and repeat the DIRECTIONS FOR USE of the SANICLEAR Chlorine generator system.
People with a medical condition should consult a physician before entering a pool or spa.
Maximum spa water usage temperature is 40°C. Duration in spa water at 40°C should not exceed 15 minutes.
WARNING for Spa owner: this product is not recommended for acrylic or any other type of plastic spa. The use of
this Chlorine Generator with this type of spa may void the Hot tubs manufacturer’s warranty. Carvin Pool Equipment
will not be held responsible of this warranty if the user uses this product with acrylic or plastic spa. See with your
dealer if this product is recommended for your application.
c(ETL)us Listed certified to UL1081 and CSA-C22.2 NO.108 2001 R2010

8
M10077EN
INSTALLATION
Installation must be performed in accordance with all Local NEC codes.
Preparing the Pool Water:
Check the pool water chemistry and balance BEFORE activating the salt chlorinator. It is recommended that
you consult a pool professional for the initial water balancing each season.
NOTE: At the beginning of each season, add metal remover and polymer based (non copper) algaecide to the
pool, as per the manufacturer’s instructions. This operation will ensures a rapid, trouble free transfer to the
SANICLEAR chlorine generation system.
The SANICLEAR control panel is suitable for outdoor mounting. It must be installed a minimum of 5 ft. (1,5
meters) of distance (or more depending on local codes requirements) from the pool or spa.
The control of the SANICLEAR control box is designed to be mounted in a vertical position on a flat surface
with the pre-punched holes downwardly facing. Because the case also used to disperse the heat, it is very
important that the four sides of the control are not blocked to serve as ventilation openings.
Do not mount the case in a closed panel or confined area.
Make sure the salt chlorinator installation does not interfere with the potable water connection. Verify local
plumbing codes.
The switches (cell and flow) are connected in the return line to the pool. They are installed after all the other
pool equipment like filter, heater, solar, etc. The necessary plumbing components are provided
2” (51mm) rigid PVC piping installation for in ground pools
Refer to the diagram on next page for plumbing:
When you install the flow switch insure that the position of the arrow on the flow switch (located on top) is
in the same direction of water flow. See below drawing.

9
M10077EN
Use the unions provided and tighten by hand at both ends of the cell for a perfect watertight seal. For pool or
spa with spillover systems, use the fig #2 or #3 below to allow that chlorination is functional for both the pool
and spa during spillover but when using the spa only it will prevent over chlorination.

10
M10077EN
DANGER: RISK OF ELECTRIC SHOCK THAT CAN RESULT IN SERIOUS INJURY OR DEATH.
Before proceeding with any wiring, the power at the circuit breaker must be turned off. Make sure to follow
all electrical codes (local and NEC). For safe operation, the Salt chlorinator must be installed properly by
being grounded and bonded.
Input power for stand-alone use:
VERY IMPORTANT: The SANICLEAR system is to be powered only when the pump is running.
For proper wiring connections, refer to the diagram below and to the wiring label on Salt chlorinator. The salt
chlorinator is shipped with the 120V configuration jumpers stuck on the case cover. Until the jumpers are
installed for the desired voltage, the unit should NOT be turned on.
For Canada: Make sure the SANICLEAR chlorine generation system is connected to a circuit protected by a
ground fault interrupter class “A”. Make sure you connect the GROUND wire to the green ground screw
located on the INSIDE WALL of the enclosure.

11
M10077EN
At the bottom of the Salt chlorinator there is a connection that should be used to ground the unit to the pool
grounding system with a copper wire of 8 AWG (6 AWG for Canada) (as per diagram below)
Installation of the cell and flow switch:
The switches (electrolytic cell and flow switch) cables have connectors at the ends that plug into the salt
chlorinator to facilitate installation. Open the door of the control panel to install the cell cable. On the bottom
of the enclosure, there is the flow switch with a plug (very similar to a telephone jack) located outside. See
figure below for the locations of the switches.
Electrical information:
Connect the Salt chlorinator DIRECTLY TO 120/240vac POWER (not to be connected through relay or
timer).

12
M10077EN
WATER PREPARATION
According to the Association of Pool and Spa Professionals (APSP) standards, it is recommended that proper
pool water chemistry conditions be maintained on an ongoing basis to help protect pool users, pool equipment
and surfaces in and around the pool. It is important to maintain these values to prevent corrosion, liming or
other problems. The SANICLEAR chlorine generation system warranty will void if these conditions are not
met.
Your authorized SANICLEAR or most pool stores can provide you with the chemicals and procedures to adjust
the water chemistry. Be sure to tell the pool store that you are using a SANICLEAR Chlorine Generator
System.
IDEAL CHEMICAL LEVELS
RECOMMENDED SALT
The purer the salt, the better the life and performance of the Chlorine Generator. Use salt that is at least
99.8% pure NaCl, sodium chloride. The preferred and recommended salt is an evaporated, granulated, food
quality, non-iodized salt with no additives. Consult your salt supplier.
- Avoid using salt with anti-caking agents (sodium ferrocyanide, also known as YPS or yellow
prussiate of soda). Filling agents can cause some discoloration of fittings and surface finishes inpool.
- Water conditioning salt pellets are compressed forms of evaporated salt and may be used, but will
take longer to dissolve. Such pellets could damage pool plaster and other surfaces in and around the
pool.
- Do not use calcium chloride or potassium chloride as a source of salt. (Use sodium chlorideonly).
- Do not use Rock salt (insoluble impurities mixed with the rock salt can shorten the life of theCell)
Free Chlorine: 1.0 – 3.0 ppm for pools, 3.0 – 5.0 for hot tubs
Combined Chlorine (Chloramines): None (super chlorinate to remove all chloramines)
PH: 7.2 – 7.8 (USE MURIATIC ACID to lower PH and Soda Ash to raise PH.)
Cyanuric Acid: 30 – 100 ppm (Carvin recommend 80ppm
Total Alkalinity: 100 – 120 ppm
Calcium Hardness: 200 – 300 ppm for pools, 150 – 200 for hot tubs
TDS (includes salt): 6000 ppm maximum
Salt: 2700 - 3400 ppm (ideal 3000 ppm)
Metals (Copper, Iron, Manganese): None
Nitrates: None
Phosphates: Less than 125 ppb
Saturation Index: -.2 to .2 (zero (0) best)

13
M10077EN
RECOMMENDED LEVEL OF SALT
To determine how much salt will be needed, use the chart. Most pools contain some salt, depending on the
water source and chemicals used for sanitizing. Therefore, the pool owner must always test salt levels before
adding salt. A hand held meter calibrated for NaCl (salt) can be used to determine the salt levels of the pool
water. After the SANICLEAR system has started the LCD will display the salt level.
- 2700 to 3400 ppm of salt is recommended for optimum water conditions.
The factory default water level is 3000ppm.
- Low salt concentration below 2400 ppm will cause the unit to turn off.
- High salt concentration above 5000ppm may cause excessive corrosion or deterioration to poolequipment
and surrounding surfaces in and around the pool.
Note: Salt measurements will vary between measuring devices (salt test strips, electronic testers, and
titration). The salt sensor reading is within +/- 500 ppm accuracy.
Check expiry of the test kit as it may result in inaccuratereading.
PROCEDURE FOR ADDING SALT:
TURN OFF the salt chlorinator for 24 hours with the pump and filter operating. This will help to evenly
distribute the salt. After having it back ON, allow 24 hours before the salt display can react to the change in
salt concentration.
- IN GROUND POOLS: Turn the filter pump ON. Add the salt directly into the pool water at the
shallow end.
- ABOVE GROUND POOLS WITH MAIN DRAINS: While the pump is running, add directly in
front of the return jet of pool. To allow the salt to evenly distribute in the pool, run the filter pump for
24 hours with suction coming from the main drain.
- ABOVE GROUND POOLS WITHOUT MAIN DRAINS: While the pump is running, add the salt
directly into the pool water. Stir the salt to speed up dissolving — Do not let the salt sit in a pile at
bottom of the pool floor. To allow the salt to evenly distribute in the pool, run the filter pump for 24
hours with suction using the pool vacuum (if there is no main drain).
ON ANY POOL, DO NOT ADD SALT DIRECTLY TO THE SKIMMERS OR DIRECTLY ONTO THE
MAIN DRAIN. THIS WILL SHUT DOWN OR SHORTEN THE LIFE OF THE CELL DUE TO HIGH
SALT CONCENTRATION AND REDUCED FLOW TO THE PUMP.
PROCEDURE TO REMOVE SALT:
Salt does not evaporate from pool water. To lower the salt concentration you must drain the pool partially
and refill with new fresh water.

14
M10077EN
SALT REQUIREMENTS (POUNDS or Kg) FOR IDEAL CONDITION (3200 PPM)
Current
salt level
ppm
Gallons (Liters) of your pool water
6,000 8,000 10,000 12,000 14,000 16,000 18,000
(22,500) (30,000) (37,500) (45,000) (52,500) (60,000) (67,500)
0 160 lbs
(73) kg
213 lbs
(97) kg
267lbs
(121)kg
320 lbs
(145) kg
373 lbs
(170)kg
427 lbs
(194) kg
480 lbs
(218) kg
200
150
(69)
200
(91)
250
(114)
300
(136)
350
(159)
400
(182)
450
(205)
400
140
(64)
187
(85)
233
(106)
280
(127)
327
(148)
373
(170)
420
(191)
600
130
(59)
173
(79)
217
(98)
260
(118)
303
(138)
347
(158)
390
(177)
800
120
(55)
160
(73)
200
(91)
240
(109)
280
(127)
320
(145)
360
(164)
1000
110
(51)
147
(67)
183
(83)
220
(100)
257
(117)
293
(133)
330
(150)
1200
100
(46)
133
(61)
167
(76)
200
(91)
233
(106)
267
(121)
300
(136)
1400
90
(41)
120
(55)
150
(68)
180
(82)
210
(95)
240
(109)
270
(123)
1600
80
(36)
107
(48)
133
(61)
160
(73)
187
(85)
213
(97)
240
(109)
1800
70
(32)
93
(42)
117
(53)
140
(64)
163
(74)
187
(85)
210
(95)
2000
60
(27)
80
(36)
100
(45)
120
(55)
140
(64)
160
(73)
180
(82)
2200
50
(23)
67
(30)
83
(38)
100
(45)
117
(53)
133
(61)
150
(68)
2400
40
(18)
53
(24)
67
(30)
80
(36)
93
(42)
107
(48)
120
(55)
2600
30
(14)
40
(18)
50
(23)
60
(27)
70
(32)
80
(36)
90
(41)
2800
20
(9)
27
(12)
33
(15)
40
(18)
47
(21)
53
(24)
60
(27)
3000
10
(4)
13
(6)
17
(8)
20
(9)
23
(11)
27
(12)
30
(14)
3200
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
3400
OK
OK
OK
OK
OK
OK
OK
3600+
Dilute
Dilute
Dilute
Dilute
Dilute
Dilute
Dilute

15
M10077EN
STABILIZER (CYANURIC ACID)
When testing for salt, also test for stabilizer level (cyanuric acid) this test should be done at least once per
month. To know how much stabilizer is required to raise the level to 80 ppm, use the chart below.
REQUIREMENTS IN POUNDS (kilogram)
OF STABILISER FOR IDEAL CONDITION (80 PPM)
Gallons (Liters) of your pool water
Current
Stabilizer
Level
(ppm)
6,000
(22500) 8,000 (30000) 10,000 (37500) 12,000 (45000) 14,000 (52500) 16,000 (60000) 18,000 (67500)
0 ppm
4.0 lbs
(1.8) kg
5.3 lbs
(2.4) kg
6.7 lbs
(3.0) kg
8.0 lbs
(3.6) kg
9.4 lbs
(4.3) kg
10.7 lbs
(4.9) kg
12.0 lbs
(5.4) kg
10 ppm
3.5
(1.6)
4.7
(2.1)
5.8
(2.6)
7.0
(3.2)
8.2
(3.7)
9.4
(4.3)
10.5
(4.8)
20 ppm
3.0
(1.4)
4.0
(1.8)
5.0
(2.3)
6.0
(2.7)
7.0
(3.2)
8.0
(3.6)
9.0
(2.2)
30 ppm
2.5
(1.1)
3.3
(1.5)
4.2
(1.9)
5.0
(2.3)
5.9
(2.7)
6.7
(3.0)
7.5
(3.4)
40 ppm
2.0
(.9)
2.7
(1.2)
3.3
(1.5)
4.0
(1.8)
4.7
(2.1)
5.4
(2.4)
6.0
(2.7)
50 ppm
1.5
(.7)
2.0
(.9)
2.5
(1.1)
3.0
(1.4)
3.5
(1.6)
4.0
(1.8)
4.5
(2.0)
60 ppm
1.0
(.5)
1.3
(.6)
1.7
(.8)
2.0
(.91)
2.4
(1.1)
2.7
(1.2)
3.0
(1.4)
70 ppm
0.5
(.2)
0.7
(.3)
0.8
(.4)
1.0
(.45)
1.2
(.54)
1.4
(.64)
1.5
(.68)
80 ppm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
POLYMERS:
It is advised to use polymers (commonly sold as poly algaecide) on salt water sanitizing systems. The poly
algaecide is sold in 30% and 60% concentrations.
Application rate is 1 quart of Poly30 (or ½ quart of Poly 60) per 15,000 gallons (60,000 liters) of pool water,
per month. Apply directly in front of the return jet.

16
M10077EN
OPERATION
The SANICLEAR chlorine generation system is an automatic machine for pool & spa sanitation. The
operation requires a low concentration of salt (sodium chloride) in the pool water at levels low enough that it
normally cannot be tasted. It automatically sanitizes your pool by converting the salt into free chlorine, which
kills bacteria and algae in the pool through a process called electrolysis.
The SANICLEAR 40 chlorine generator system is designed to handle the average swimming pool up to
45,000 gallons (170,000 liters). The actual amount of chlorination required to properly sanitize a pool varies
depending upon bather load, rainfall, air temperature, and water temperature, pool’s exposure to sunlight,
pool’s surface and cleanliness.
The maximum output of hypochlorus acid is equivalent to 0.54 kg per day. Check with your local code for
other restriction.
If your pool has natural stone as coping or decking, please check with a stone installation specialist for the
maintenance of the stone before installing the salt chlorinator.
DESIRED LEVEL ADJUSTMENT KNOB
This setting is used to control the percentage of time the SANICLEAR system will produce chlorine. Adjust
this setting to increase or decrease the chlorine output duration. The reading is from 5 percent output to 100%
output chlorine production duration of the SANICLEAR system.
For example; if the adjustement knob is at 60%, the SANICLEAR system will produce chlorine (at its top
rate) during 60% of the time, the other 40% of the time, the SANICLEAR system will not produce anything.

17
M10077EN
LED Status
- POWER, The salt chlorinator has input power when light is illuminated
- GENERATING: This LED light is on during normal operation cycle. When it is flashing, the pool
water is either too hot or too cold for the system to operate.
- SUPER CHLORINATE: Light is illuminated during the super chlorination mode.
- REMOTE CONTROLLED: The part is controlled by a remote control system.
- NO FLOW: When this light is illuminated, the flow switch has spotted no flow and salt chlorinator
is NOT generating chlorine. A flashing LED light will indicate that the flow is restored, but there
will be a 60 second delay before generation is re-established.
- CHECK THE SALT: When this light is flashing, the salt level is low (below 2500 ppm) and salt
chlorinator is working at low capacity and efficiency. When it illuminates in a steady motion, the salt
level is too low and the salt chlorinator has turned OFF.
VERY IMPORTANT: Seek a professional to test your water for salt level before adding large quantities of
salt.
- HIGH SALT: When this light is illuminated, the salt level is too high（above 5000 ppm for model
SANICLEAR 40, above 7000 ppm for model SANICLEAR 40）and salt chlorinator has shut down.
The pool water must be diluted with fresh water before operation is restored.
- INSPECTION OF CELL: If this light is flashing, it is time to inspect the cell or it shows the cell
efficiency is reduced. If either case occurs, inspect the cell and clean if needed. Pressing the
“diagnostic” button next to the display for 3 seconds will stop the flashing LED. When illuminated
steady, the cell efficiency is greatly reduced and the salt chlorinator has stopped producing chlorine.
Inspect, clean or replace if necessary.
MAIN SWITCH
- SUPER CHLORINATE: When you need an important water purification, after having many
bathers, cloudy water condition or a heavy rainfall, set the main switch in the SUPER
CHLORINATE position. It will shock the water for a period of 24 hours. The filter pump must be
running during this time. At the end of the super chlorination period, be sure to reset the switch back
in the AUTO position.
- AUTO: For normal use, leave the main switch in the AUTO position. In AUTO the salt chlorinator
will generate the required chlorine to the “Desired Level %” setting for the duration of the entire
filter and pump cycle.
- OFF: .The system is shut off and there is no chlorine generation in thisposition.
IMPORTANT: When serving the unit, the OFF switch is not sufficient. THE POWER MUST BE OFF
FROM THE CIRUIT BREAKER.

18
M10077EN
DISPLAY SCREEN
The display screen shows the current salt concentration of the pool water. Readings are in ppm (parts per
million). If you prefer metric reading for metric units (grams per liter), push the “diagnostic” button next to
the display once. The display will now show the pool water temperature in degrees Fahrenheit. With the
temperature displayed, move the main switch from AUTO to SUPER CHLORINATE to AUTO. The
temperature display will instantly change to degrees Celsius and the salt display will switch to grams/liter.
Repeat this process to switch back to USA units (ppm and Fahrenheit).
Sequential pushes of the small “diagnostic” button next to the LCD display will allow the salt chlorinator to
display the following information:
1. Pool temperature (Fahrenheit or Celsius)
2. Cell voltage (typically 20.0 to 26.0 volts when chlorine is being generated, otherwise30V)
3. Cell current (typically 2.00 to 8.00 amps when chlorine is being generated, otherwise 0amps)
4. Desired Output % (“5P”—“100P” depending on knob position)
5. Instant salinity (ppm or grams/Liter)
6. Product name sent to the display
7. Software revision level
On the 8th push of the button, the display will revert back to the default salt display. Also if the button is not
pushed for 30 seconds, the display will revert back to the standard salt display.
PERFORMANCE
By familiarizing yourself with the operation of the SANICLEAR chlorine generation system, you can achieve
maximum performance for your pool. When chemical levels are in the recommended range, there are FOUR
factors that you can control to achieve the amount of chlorine the SANICLEAR SYSTEM can produce:
- Number of hours of filter time each day
- The quantity of salt in the pool
- The setting of “Desired Level %”
- Stabilizer level in the water.
To find the optimum setting of “Desired Level %”, start at a fairly high setting and work downward. It will
take a few days of adjustments to find the ideal setting for your pool. Once determined, proceed with the
minor adjustments. The salt chlorinator control will not produce chlorine at temperatures below 50’F (10 C).
If your pool water is colder than 50’F (10 C), you must chlorinate manually.
MAINTAINING THE SYSTEM
It is recommended to inspect the cell every 3 month in order to maintain maximum efficiency. The salt
chlorinator will automatically flash the “Inspect Cell” LED light after approximately 500 hours for
inspection. After inspecting the cell (clean if needed) press the “diagnostic” button for 3 seconds to stop the
flashing LED light “Inspect Cell” and start the timer to engage the next 500 hour inspection period.
To enable the cell to work at its optimum efficiency, the salt chlorinator cell has a self-cleaning characteristic
integrated into the control. This self-cleaning mechanism will allow the cell to work at optimum capacity. In
locality where the water is hard (high calcium and/or mineral content) and in swimming pools where the
water chemistry is not balanced, the cell could necessitate cleaning. When the “Inspect Cell” LED light stays
ON along with the “check salt” LED light after it has been cleaned, this means the cell may need replacement
because it has worn.

19
M10077EN
SERVICING AND CLEANING THE CELL
- Turn off the power on the salt chlorinator before removing the cell.
- Once it is removed, look for debris inside the cell located on theplates
- Clean the plates thoroughly by using a high-pressure hose or any plastic scraper to scrape all
deposits. If the cell is clean, reinstall. DO NOT USE A METAL SCRAPER AS THIS WILL
SCRATCH THE FINISH AND DAMAGE THE PLATES. If you have high calcium level water, the
cell could show debris buildup. Note: You will need to clean the cell more frequently. The best way
to avoid this situation is to adjust the pool chemistry to the recommendedlevels.
MILD ACID WASHING
If the flushing and scraping could not remove the majority of the deposit, use the acid to wash.
Turn off power to salt chlorinator.
- Remove the cell.
- Carefully mix a proportion of 4:1 of water to muriatic acid (1 gallon water to 1 quart of muriatic
acid).
ALWAYS POUR ACID INTO WATER - NEVER POUR WATER INTO ACID.
BE SURE TO WEAR PROTECTIVE GLASSES, CLOTHING AND CHEMICAL RESISTANT
GLOVES
- The wire harness case SHOULD NOT BE IMMERSED in the solution. Submerge only to the top of
the cell.
- Soak the cell for five minutes then rinse thoroughly using a high-pressure hose.
- Repeat the process when any deposits are still left.
- In case acid washing still did not work, replace the cell and check from time to time.
OPENING THE POOL
Begin by balancing the pool water chemistry to the recommended levels before turning ON the salt
chlorinator.
CLOSING THE POOL
Freezing water can damage the salt chlorinator electrolytic cell and the flow detection switch, similar to other
pool components that require proper winterization. In locations of rigorous periods of freezing temperatures,
all water must be drained from the pump, from the filter, and return lines before freezing temperatures. The
electronic control box is suitable to any freezing weather and does not have to be removed.

20
M10077EN
TROUBLESHOOTING
Problems and Solutions
The “Power” LED light is OFF
- Verify the 20 amp ATO fuse located in the circuit board above the cell connector.
- Check to make sure the power is connected to the control. Be sure the jumpers are setproperly.
- Verify the voltage with a voltmeter and if the input power is functional the problem could be that the
fuse is blown.
- Be sure the jumpers are set properly.
IMPORTANT: The pre-set voltage in factory is 115V! If you want to use this machine with 230V,
please refer to INSTALLATION - wiring section.
"Generating" LED light flashing
This shows that the temperature of the pool water is below 50°F (10°C) so no chlorine is produced. To
generate chlorine production, move the main switch to SUPER CHLORINATE position. This will allow
chlorine production at intense power for the next 24 hours.
"No Flow" LED light ON or flashing
The Saniclear chlorine generation system has detected a malfunction in the flow condition and turned off
production of chlorine.
- Check if the flow switch is connected into the connector of the controlunit
- Check if the wire is damaged.
- You must have at least 12" of straight pipe in front of the flowswitch.
- Check if the arrows on the flow switch are oriented in the direction of the water flow. If the light is
flashing, the flow is established and the salt chlorinator will turn ON within 1 minute.
When all the above have been checked, it still senses no flow. Please replace the flow switch.
"Check the Salt" & “Inspection of Cell” LED lights illuminated or flashing
In most cases, these two LED will illuminate or flash at the same time.
- When flashing, check the salt level in the pool or spa water. If the salt level is low, add the necessary
salt accordingly (see page 10). It is recommended to have a professional test your salt level before
you add a large quantity of salt.
- Inspect the cell for deposits. If the cell has deposits, follow the instructions on page 15 (Servicing
and Cleaning the cell section) for cell cleaning. Re-calibrate the system by getting the display at the
instant salt reading (by pushing the diagnostic button 5 times) then moving the main switch from
“AUTO” to ‘SUPER CHLORINATE” then back to ‘AUTO” to make the memorized salt reading the
same as the instant one.
If the pool has the proper amount of salt and the two LED’s are still illuminated, the cell may be depleted and
needs to be replaced.