CCS HLV2 Series Manual
Power
Manual
Lo
5
4
10
3
9
2 8
1
7
0
65
4
10
3
9
2 8
1
7
0
6
L1 L2
Intensity
Range
Hi
Control
Remote
HLV2 Series
Spotlight
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
The following symbols in the instruction guide indicate and classify the precautions.
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
Warning
Do not disassemble or modify the product.
Doing so may result in re or electric shock.
DISASSEMBLY
PROHIBITED
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
never look directly at the LED light.
INSTRUCTED
Do not touch the product with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH WET HANDS
This product generates high temperatures. Do
not touch the product while it is turned on or
immediately after it is turned off, or burning may
result. Provide cooling with a fan or other ventilation
if the product is to be used in a closed space.
INSTRUCTED
Make sure that the product is free of moisture
or any liquid. Exposure to water may result in
re, electric shock, or product failure.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light cable only after
turning off the power supply for the LED light.
Failure to do so may result in circuit damage,
re caused by a minute spark, or electric shock.
INSTRUCTED
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using the product
immediately, and turn the power off. A fire or
electric shock may result if the product is kept used.
INSTRUCTED
Incorrect usage of the product may result in re, electric shock, or other serious damages.
Please ensure to follow the conditions below.
These symbols mean the prohibited action.
These symbols mean the necessary action must obey.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
INSTRUCTED
DO NOT SUBJECT
TO MOISTURE
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a at and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidiers,
air conditioners, heaters, or stoves.
Do not use the product in the following situations.
Under conditions or in an environment not described in this Instruction Guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Operating temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)
Use the product under the following conditions.
Using the product under any other conditions may damage the product.
DISASSEMBLY
PROHIBITED
Important Information for Equipment Safety - Read Before Use -
Caution
Do not use user-made cables. Doing so may
cause product failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the power supply.
PROHIBITED
Make sure that the length of the extension cable is
less than 5m. If the extension cable is longer than
5m, the voltage applied to both ends of the LED light
will drop due to the DC resistance of the cable. The
rated voltage will not be attained for 100% radiant
ability, and the radiant quantity will drop as a result.
INSTRUCTED
Do not use the
branch cables.
Doing so may
cause product failure.
PROHIBITED
Always connect the product to a PJ-series power
supply. Using the product connected to any
other power supply may cause product failure.
INSTRUCTED
Be careful of static electricity. Damage to the
LED light may occur, if a person charged with
static electricity touches it. Keep the product
away from all items charged with static electricity.
PROHIBITED
Do not drop the product or subject it to
impact. Doing so may cause the product to
malfunction.
PROHIBITED
Warning
Indicates that incorrect
usage may result in serious
injury or death.
Caution
Indicates that incorrect
usage may result in injury or
property damage.
Conrming Product Information
HLV2 -22RD -3W
600103-0123 45
700mA/2.8W
MADE IN JAPAN
Tag example
Back
Front
LED Light for Machine Vision
and Industrial Inspection
1
2
3
5
The following tag is attached to the cable on the LED Light. The color of the label indicates the
luminescence color of the Light. The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check the contents before using the
product and handle the label with care. If the label is missing or damaged and the contents cannot
be checked, please contact CCS Inc.
Major Combinations
Spotlights
Light sources for Microber Heads
HLV2-22-NR-3W series5HLV2-3M-RGB-3W6
HLV2-22 series
2HLV2-22-3W series3HLV2-22-1220-3W series4
Power supply
side
Light
side
This Spotlight is used in combination with a Lens or Microber Head. Refer to the following gures,
mount the Spotlight to a Lens or Microber Head, and x it with an appropriate torque.
Mounting to a Macro Lens or Telecentric Lens
The Spotlight can be mounted
to a coaxial lens. The mounting
diameters of Spotlights
1
,
2
and
3
is 8 mm. The mounting
diameter of Spotlight
4
is 12 mm.
4
1
3
2
Macro lens
Telecentric lens
Camera
Mounting to a Microber Heads
5
6
Microber heads
series
Connecting adaptor
(Enclosed with the Microber Head)
Light Sources 5and 6are
designed for Microfiber Head.
Refer to the Operation Guide of
Microber Head for details.
Operating Instructions
1 Connect the light cable of the product to the
power supply output connector.
Caution: Make sure that the power supply is
tur ned OFF.
2
Turn ON the power supply to turn ON the light.
3Focus the imaging device, such as a camera,
onto the inspection object.
4Adjust light range, light angle, and radiant
quantity to optimize images. Adjust the
radiant quantity at the power supply.
Note1: When using white LED lights with color
image processing equipment, readjust
the white balance of the camera
according to the operating conditions.
Note2:
Read the instruction guide of the power
supply before use.
HLV2 series
Macro lens
Camera
Inspection object
Dedicated
power supply
HLV2-14 series1
4Dedicated Power Supplies
Rated input voltage
No. of channels 100 to 240V AC 24V DC
1 ch - CC-PJ-0707
2 ch PJ-1505-2CA PJ-1505-2CD24
3 ch PJ-1505-3CA PJ-1505-3CD24
Select a power supply from the following dedicated power supplies. Please conrm the input type
and the number of channels. Read the Instruction Guide of the power supply before use.
Mounting to a Condenser Lens (Optional item, sold separately)
The Spotlight can be mounted to
a Condenser Lens.
3
2
HL-30
HL-24-21
EXCEPT FOR THE EXPRESS WARR ANTIES STATED IN THIS DOCUMENT, CCS MAKES NO ADDITIONAL WARRANTIES,
EXPRESS, IMPLIED, OR STATUTORY, AS TO ANY MATTER WHATSOEVER. IN PARTICULAR, ANY AND ALL WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
EXCEPT AS EXPRESSLY SET FORTH HEREIN, CCS MAKES NO WARRANTIES WITH RESPECT TO THE PRODUCTS.
WARRANTY PERIOD: TWO YEARS (ONE YEAR FOR RADIANT QUANTITY), STARTING FROM CCS Inc. SHIPPING DATE.
CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION OR IF THE RADIANT
QUANTITY OF THE PRODUCT SHOULD DROP TO 50% OR LESS OF ITS INITIAL RADIANT QUANTITY WITHIN THE SPECIFIED
WARR ANTY PERIOD. IF EITHER OF THESE CONDITIONS OCCURS, PLEASE TAKE THE PRODUCT TO YOUR CCS SALES
REPRESENTATIVE.
WARRANTY TERMS
1 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION UNDER USE ON
OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING THE
INDICATED WARRANTY PERIOD OF TWO YEARS.
2 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF ITS R ADIANT QUANTITY SHOULD DROP TO 50% OR
LESS OF ITS INITIAL RADIANT QUANTITY UNDER USE ON OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE
INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING THE INDICATED WARRANTY PERIOD OF ONE YEAR.
3 CCS Inc. WILL CHARGE A REPAIR FEE UNDER THE FOLLOWING CONDITIONS:
1) IF THE PRODUCT HAS BEEN SUBJECTED TO MISUSE, UNAUTHORIZED REPAIRS, OR MODIFICATION FROM ITS ORIGINAL DESIGN.
2) IF THE PRODUCT HAS BEEN DAMAGED FROM IMPACTS DUE TO INAPPROPRIATE HANDLING.
3) IF DAMAGE TO THE PRODUCT RESULTS FROM EXTERNAL CAUSES INCLUDING ACCIDENTS, FIRE, POLLUTION, RIOTS,
COMMUNICATION FAILURES, EARTHQUAKES, THUNDERSTORMS, WIND AND FLOOD DAMAGE, OR ANY OTHER ACT OF
PROVIDENCE, OR FROM ANY EXTRAORDINARY CONDITIONS SUCH AS ELECTRICAL SURGES, WATER LEAKAGE, CONDENSATION,
OR THE USE OF CHEMICALS.
4) IF THE DAMAGE RESULTS FROM CONNECTION TO ANY POWER SUPPLY OR TO ANY EQUIPMENT WHICH CCS Inc. DOES NOT
MANUFACTURE OR DOES NOT SPECIFY FOR USE.
4 CCS ASSUMES NO LIABILITY FOR ANY PURCHASER’S SECONDARY DAMAGE (DAMAGE OF EQUIPMENT, LOSS OF OPPORTUNITIES,
LOSS OF PROFITS, ETC.) OR ANY OTHER DAMAGE RESULTING FROM A FAILURE OF OUR PRODUCT.
THIS WARR ANTY INFORMATION PROVIDES THE SCOPE OF CCS'S PRODUCT WARRANTY WITHIN THE SPECIFIED PERIOD, AND DOES
NOT INDICATE OR IMPLY ANY FURTHER GUAR ANTEE BEYOND THE WARRANTY TERMS.
CONTACT CCS FOR INQUIRIES OR INFORMATION ON REPAIRS TO THE PRODUCT AFTER THE EXPIRATION OF THE WARRANTY.
NOTE: THE RADIANT QUANTITY REFERS TO THE WATTAGE OF PHYSICAL ENERGY RADIATED FROM A LED. IT REFERS TO THE
RADIATION LUMINOSITY OF THE LED MEASURED UNDER CONDITIONS SPECIFIED BY CCS OR THE R ADIATION ILLUMINATION
OF THE LED UNDER SPECIFIED IRRADIATION CONDITIONS. CCS SPECIFIES THE R ADIANT QUANTITY FOR EACH LED
LIGHT BECAUSE THE MEASUREMENT AND IRRADIATION CONDITIONS VARY FROM THE FORM, THE APPLICATION AND THE
IRRADIATION WAVELENGTH.
Warranty Information
Copyright© 2011 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of March 2011. KZ03240-T001-002
Ask any product queries to the following address or to your nearest CCS representative.
Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku,Kyoto 602-8011 Japan
E-mail : intlsales@ccs-inc.co.jpPhone : +81-75-415-8284 Fax : +81-75-415-8278
Headquarters
Use our website to nd your nearest CCS representative. http://www.ccs-grp.com/mvad/
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may differ from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
Instruction Guide and Dimensional Diagrams in PDF or CAD can be downloaded from the CCS website.
http://www.ccs-grp.com/
Model LED color
Peak wavelength
/Correlated color
temperature (typ.)
Input
current
(max.)
Power
consumption
(max.)
Weight
(max.)
Polarity
and signal
Case
material
HLV2-14RD Red 645nm
275mA 0.9W 18g
SMR-
03V-B
1: Signal
2: (+)
3: (
-
)
Aluminum
alloy
HLV2-14SW White 5300K
HLV2-14BL Blue 465nm
HLV2-14GR Green 520nm
HLV2-14RD-HU Red 645nm
HLV2-14SW -HU White 5300K
HLV2-14BL-HU Blue 465nm
HLV2-14GR- HU Green 520nm
HLV2-22 RD Red 645nm
385mA 1.4W 37g
HLV2-22SW White 5300K
HLV2-22 BL Blue 465nm
HLV2-22GR Green 520nm
HLV2-22 RD - 3W Red 645nm
700mA
2.8W
41g
HLV2-22SW-3W White 5300K
HLV2-22 BL- 3W Blue 465nm
HLV2-22GR-3W Green 520nm
HLV2-22RD-1220-3W Red 645nm
42g
HLV2-22SW-1220-3W White 5300K
HLV2-22BL-1220-3W Blue 465nm
HLV2-22GR-1220-3W Green 520nm
HLV2-22RD-NR-3W Red 645nm
37g
HLV2-22SW-NR-3W White 5300K
HLV2-22BL-NR-3W Blue 465nm
HLV2-22GR-NR-3W Green 520nm
HLV2-3M-RGB-3W
Red
Blue
Green
645nm
465nm
520nm
8.4W 232g
HLV2-14 series
HLV2-22-3W series
HLV2-22-1220-3W series
HLV2-22-NR-3W series
HLV2-3M-RGB-3W
HL-30 (Optional item, sold separately) HL-24-21 (Optional item, sold separately)
cable length: 300mm
Dimensional Diagrams (mm)
Main Specications
HLV2-22 series
Ø14 0
-0.1
Ø8- 0.1
-0.2
20
14
13
7
28
12
20
Ø22
13
720
83
12
26.5
30
1427. 527. 5
31
HLV2-22RD-NR-3W
HLV2-22GR-NR-3W
HLV2-22BL-NR-3W
1010
11
37
14
(1.2)
39
377
418
Ø14
2-M3 x 0.5 tapped holes, depth 5
(for installation)
2-Ø3.5/Ø6 countersink, depth 6
(for installation)
26
4-M3 x 0.5 tapped holes, depth 4
(for installation)
(20.5)
14
62
20
Ø22
Ø12-0.05
-0.10
2-M3 x 0.5 tapped holes, depth 3
(for installation)
Ø7
(Emitting surface)
14
62
(20.5)
Ø22
Ø14 0
-0.1
Ø8 -0.1
-0.2
12 8
2-M3 x 0.5 tapped holes, depth 3
(for installation)
Ø7
(Emitting surface)
12 8
Ø22
Ø14 0
-0.1
Ø8 -0.1
-0.2
50
(8.5)
Ø7
(Emitting surface)
Ø7
(Emitting surface)
(20.5)
14
Ø22
Ø14 0
-0.1
45
6
Ø10
(Emitting surface)
2-M3 x 0.5 tapped holes, depth 3
(for installation)
55
15 7
Ø24
Ø16
18
12
3.5
M22.5 P0.5
Ø14
Lens
Two setscrews
(M3-4mm black)
2-M3 depth 5
(for installation)
Ø24
58
911
Ø16
M22.5*P0.5 22 18
Ø14
10
12
Lens
2-M3 depth 5
Ø8
(Emitting surface)
+0.1
0
7
Environmental Regulation
*Standards for "RoHS Directive-Compliant Products"
Lead Mercury Cadmium Hexavalent chromium PBB PBDE
1000ppm max. 1000ppm max. 100ppm max. 1000ppm max. 1000ppm max. 1000ppm max.
(Items that are exempted in the RoHS Directive are excluded from these standards.)
环保
使用期限 产品
有毒有害物质或元素
铅
(Pb)
汞
(Hg)
镉
(Cd)
六价铬
( C r( VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
LED 照明
：表示该有毒有害物质在该部件所有均质材料中的含量均在 SJ/T11363-2006 标准规定的限量要求以下。
：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 SJ/T11363-2006 标准规定的限量要求。
( 注 ) 铅和镉中的“×”，因欧洲 RoHS 没限定，故用“○”表示。
产品中有毒有害物质或元素的名称及含量
环保使用期限
此标志的数字是根据中华人民共和国电子信息产品污染控制管理办法以及有关标准等，表示该产品的环保使用期限的年数。
遵 守 产 品 的 安 全 和 使 用 上 的 注 意 ，在 产 品 使 用 后 采 取 适 当 的 方 法 根 据 各 地 法 律 ，规 定 ，回 收 再 利 用 或 进 行 废 弃 处 理 。
Usage deadline for environmental protection
The number used in this logo is based on “Management Methods for Controlling Pollution by Electronic
Information Products” and related regulations from People’s Republic of China. It shows the product usage
duration in years for environmental protection. After nishing a product usage, the product needs to be re-
used or discarded appropriately following local law and regulations, complying with safety and usage caution.
Usage Deadline
for Environmental
Protection
Product name
Toxic or Hazardous Substances and Elements
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
chromium (Cr(VI)) PBB PBDE
LED Lights
: Indicates that this toxic or hazardous substances contained in all the homogeneous materials for this part,
according to SJ/T11363-2006 is within the limit requirement.
: Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part,
according to SJ/T11363-2006, is over the limit requirement.
*Lead and cadmium are excluded in EU RoHS.
Name and amount of toxic and hazardous substances or elements
China RoHS Directive is formally known as "Management Methods for Controlling Pollution by
Electronic Information Products", which was implemented on March 1, 2007 in China. Same as
EU RoHS Directive, this regulation restricts the usage of six substances such as lead, mercury,
cadmium, hexavalent chromium, polybrominated biphenyl (PBB), and polybrominated diphenyl
ether (PBDE). This regulation requires electronic information products which are manufactured or
imported, and sold in China, to clearly disclose contents of the 6 restricted substances listed below.
China RoHS Directive
The RoHS Directive is short for the "restriction of use of certain hazardous substances in electrical
and electronic equipment." As a directive, it restricts the use of specic hazardous substances for
new electrical and electronic equipment marketed in the EU on or after July 1, 2006, and restricts
the use of six substances, which are (1) lead, (2) mercury, (3) cadmium, (4) hexavalent chromium, (5)
polybrominated biphenyl (PBB), and (6) polybrominated diphenyl ether (PBDE).
EU RoHS Directive
86
Other CCS Spotlight manuals
