Ccs Hlv3 series Manual

- 1 -

PJ2-3005-4CA -PE

PARALLEL

HLV3 Series

Spot Lights

Instruction Guide

Thank you for purchasing a CCS product. To ensure proper use of the product,

please read this instruction guide before use and keep it for your future reference.

The following symbols in the instruction guide indicate and classify the precautions.

The following symbols are used in this instruction guide to indicate and classify

the relative importance of warnings and cautions.

Warning

Do not disassemble or modify the Spot Light.

Doing so may result in re or electric shock.

DISASSEMBLY

PROHIBITED

LED light radiation may cause corneal or

retinal abnormalities if you look directly at

the light. To prevent harmful light exposure,

never look directly at the LED light.

MANDATORY

ACTIONS

Do not touch the Spot Light with wet hands.

Doing so may result in electric shock.

DO NOT TOUCH

WITH WET HANDS

This product generates high temperatures. Do

not touch the

Spot Light

while it is turned on

or immediately after it is turned off, or burning

may result. Provide cooling with a fan or other

ventilation if the

Spot Light

is to be used in a

closed space.

MANDATORY

ACTIONS

Make sure that the Spot Light is free of

moisture or any liquid. Exposure to water may

result in re or electric shock.

DO NOT SUBJECT

TO MOISTURE

Connect or disconnect the light cable only after

turning off the Control Unit for LED Light Units.

Failure to do so may result in circuit damage,

re caused by a minute spark, or electric shock.

MANDATORY

ACTIONS

If abnormal condition occurs such as fuming,

heat, smell, noise, or so on, stop using

the Spot Light immediately, turn OFF the

Dedicated Control Unit and unplug the power

cord. A re or electric shock may result if the

Spot Light is kept used.

MANDATORY

ACTIONS

Using Infrared Light Units (HLV3-22IR860)

Make known to all personnel concerned the

risk of ultraviolet radiation. Failure to do so

may cause incorrect handling.

MANDATORY

ACTIONS

These products have been designed with full consideration of safety. However, incorrect

usage of the products may result in re, electric shock, or other serious damages. Please

ensure to follow the conditions below.

These symbols indicate prohibited actions. This symbol indicates required actions.

DO NOT TOUCH

WITH WET HANDS

PROHIBITED

MANDATORY

ACTIONS

DO NOT SUBJECT

TO MOISTURE

Please install the Spot Light to locations with following conditions.

Incorrect installation location may cause Spot Light failure.

In a at and stable location with minimal vibration.

Well-ventilated places with minimal dust.

Places that are not subject to sudden temperature

changes.

Places free from any water, oil, liquid, chemical, or steam.

Places free from corrosive or combustible gas.

Places away from water faucets, boilers, humidiers,

air conditioners, heaters, or stoves.

Do not use the Spot Light in the following situations.

Under conditions or in an environment not described in this Instruction Guide.

In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,

medical equipment, amusement machines, or safety equipment.

In applications involving serious risk to life or property, particularly applications demanding a high level of safety.

DISASSEMBLY

PROHIBITED

Caution

Do not use user-made cables. Doing so may

cause Spot Light failure. Use the CCS extension

cable if it is necessary to extend the distance

between the light and the Control Unit.

PROHIBITED

Use a standard Extension Cable that is

manufactured by CCS. However, if the cable

is too long, the light intensity will decrease

due to voltage drop caused by the DC

resistance of the cable.

MANDATORY

ACTIONS

Do not use the

branch cables.

Doing so may

cause Spot Light failure.

PROHIBITED

Always connect the Spot Lights to the

Dedicated Control Units specified by CCS.

Not doing so may cause Spot Light failure.

MANDATORY

ACTIONS

Be careful of static electricity. Damage to the

Spot Light

may occur, if a person charged

with static electricity touches it. Keep the

Spot

Light

away from all items charged with static

electricity.

PROHIBITED

Do not drop the Spot Light or subject it to

impact. Doing so may cause the Spot Light to

malfunction. PROHIBITED

Warning

Indicates that incorrect

usage may result in serious

injury or death.

Caution

Indicates that incorrect

usage may result in injury

or property damage.

Conrming Product Information

LED Light for Machine Vision

and Industrial Inspection

Important Information for Equipment Safety

- Read Before Use -

The following tag is attached to the cable on the LED Light. The color of the label indicates

the luminescence color of the Light. The back of the tag there is a name label that gives the

model number, power consumption, and serial number. Be sure to check the contents before

using the product and handle the label with care. If the label is missing or damaged and the

contents cannot be checked, please contact CCS Inc.

Major Combinations

HLV3-22-4-NR Series

5HLV3-3M-RGB-46

HLV3 -22-1/2 Series

HLV3-22-2-1220 Series

HLV3-22-4M/4S Series

HLV3 -22IR860

The HLV3-series Spot Lights are used in combination with a coaxial lens or other equipment.

Refer to the following figures, mount the Spot Light on a coaxial lens, and fix it with an

appropriate torque.

The numbers ( 1to

) in the gures below correspond to those in 7. Main Specications and

8. Dimensions.

Mounting on a Coaxial Lens

The Spot Light can be mounted

on a coaxial lens.

The inner diameter of the lens for

mounting the Spot Light

must be 8 mm, and that for the

Spot Light

must be 12 mm.

Mounting on a Microber Head

Microber Heads

series

Connecting adaptor (included with the Microber Head)

Light Sources

and

ar e

dedicatedly designed for

Microfiber Head. For detailed

information, refer to the

instruction guide for Microfiber

Heads.

Control Unit

connector

Spot Light

connector

Operating Instructions

1) Connect the light cable of the Spot Light

to the Dedicated Control Unit output

connector.

2) Turn ON the Dedicated Control Unit, and

then turn ON the Spot Light.

3) Focus the imaging device, such as a

camera, onto the inspection object.

4) Adjust light range, light angle, and radiant

quantity to optimize images. Adjust the

radiant quantity at the Dedicated Control

Unit.

Read the instruction guide for the

Dedicated Control Unit before use.

HLV3 -14 Series

Mounting on a Condenser Lens (Optional Product, Sold Separately)

The Spot Light can be mounted

on a Condenser Lens (

Use a Light Aperture Adapter

(

) as needed.

For detailed dimensions of the Condenser Lenses and Light Aperture Adapters, refer to

8. Dimensions.

Make sure that the Dedicated Control Unit is turned OFF before you connect the Spot Light.

MANDATORY

ACTIONS

Using Infrared Spot Light (HLV3-22IR860)

Do not expose human eyes to IR radiation. Also, make known to all personnel

concerned the risk of IR radiation.

Caution

MANDATORY

ACTIONS

Using RGB Spot Lights (HLV3-3M-RBG-4)

Changes in radiant quantities over time are different for different colors (red, green, and

blue). If you use different colors at the same time, you will need to adjust them periodically.

Coaxial lens

(macro lens

telecentric

lens)

Camera

2 31 4

HLV3-series

Spot Light

Coaxial lens

Camera

Inspection object

Dedicated

Control Unit

MADE IN JAPAN

MODEL

INPUT

S/N

HLV3-nnRD-2

nnnmA=n.nW

0123456789

Manufacturer: CCS Inc.

374 Okakuencho, Kamigyo-ku,

Kyoto 602-8011, Japan

EU Importer: CCS Europe N. V.

Bergensesteenweg 421B,

1600 Sint-Pieters-Leeuw, Belgium

Tag example

Back

Front

HL- 30,

HL-24-21,

H L 2 - 25 - P,

H L 2 - 5 0 - P, o r

HL2-M50-C

SB-HL2

series

- 2 -

Dedicated Control Units

Extension Cables

The HLV3-series Spot Lights are available with the following Dedicated Control Units:

The FCB- and FRCB-series standard Extension Cables are available to connect the HLV3-

series Spot Light and the Dedicated Control Unit.

When the PJ2-series Control Unit is used, the Extension Cables shown below are applicable

to the Spot Lights.

• PJ2-series Control Units

• PJ-series Control Units

• PD3-series Control Units (models with HLV LIGHT output connectors)

• CC-PJ-0707 Controller

Note that the Spot Lights with an input current of 1,000 mA ( 4to 6) are available only with

the PJ2-series Control Units.

For detailed information, refer to the instruction guide for the Dedicated Control Unit.

*1 These Spot Lights are uniform-type lights.

*2 These Spot Lights are nice to use with the SE-65- or SE-110-series lense, low-magnication (0.3

to 0.8x) Telecentric Lense manufactured by CCS.

7Main Specications

Connector SMR-03V-B

Polarity 1: Signal, 2: (+), 3: (

)

Cooling method Natural air-cooling

Operating environment (indoors only)

Temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)

Storage environment

Temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)

CE marking Safety standard: Conforms to EN62471

Case material Aluminum alloy

Common Specications for the HLV3 Series

Specications by Model

#Model name LED

color

Peak wavelength /

correlated color

temperature (typ.)

Input

current

(max.)

Power

consumption

(max.)

Weight

(max.)

HLV3 -14RD Red 635 nm

275 mA

0.7 W

18 g

HLV3 -14SW White 5000 K 0.9 W

HLV3 -14BL Blue 465 nm 0.9 W

HLV3 -14GR Green 525 nm 1.1 W

HLV3-14RD-HU*1 Red 635 nm 0.7 W

HLV3 -14SW-HU*1 White 4900 K 0.9 W

HLV3-14BL-HU*1 Blue 465 nm 0.9 W

HLV3-14GR-HU*1 Green 525 nm 1.1 W

HLV3 -22RD -1 Red 630 nm

385 mA

1.1 W

46 g

HLV3-22SW-1 White 5600 K 1.4 W

HLV3 -22B L-1 Blue 465 nm 1.5 W

HLV3-22GR-1 Green 520 nm 1.5 W

HLV3-22RD-2 Red 630 nm

700 mA

2.1 W

HLV3-22SW-2 White 5600 K 2.5 W

HLV3-22BL-2 Blue 465 nm 2.7 W

HLV3-22GR-2 Green 520 nm 2.8 W

HLV3-22RD-2-1220 Red 630 nm 2 .1 W

47 g

HLV3-22SW-2-1220 White 5600 K 2.5 W

HLV3-22BL-2-1220 Blue 465 nm 2.7 W

HLV3-22GR-2-1220 Green 520 nm 2.8 W

H LV3 - 22 RD - 4 M*2 Red 630 nm

1000 mA

3.2 W

53 g

HLV3-22SW-4M*2 White 5600 K 3.7 W

H LV3 - 22 BL- 4 M*2 Blue 465 nm 4.0 W

HLV3-22GR-4M*2 Green 520 nm 4 .1 W

H LV3 - 22 RD - 4 S Red 630 nm 3.2 W

HLV3-22SW-4S White 5600 K 3.7 W

H LV3 - 22 BL- 4 S Blue 465 nm 4.0 W

HLV3-22GR-4S Green 520 nm 4.1 W

HLV3-22IR860

Infrared

860 nm 4.1 W

HLV3-22RD-4-NR Red 630 nm 3.0 W

37 g

HLV3-22SW-4-NR White 5600 K 3.5 W

HLV3-22BL-4-NR Blue 465 nm 3.8 W

HLV3-22GR-4-NR Green 520 nm 4.0 W

6HLV3-3M-RBG-4

Red 630 nm

11 W 232 gBlue 465 nm

Green 520 nm

10000

(80)

FCB-HLV3-10

(60) (60)

(80)

(Ø4.3)

(Ø 8.1)

(Ø 7.8)

+500

FRCB-HLV3-10

10000 +500

(80) (80)

(Ø4.3)

(60) (60)

(Unit: mm)

(Robot Cable)

Weight: 1.20 kg max., Cable permitted bending radius: 65 mm

Weight: 1.20 kg max., Cable permitted bending radius: 35 mm

- 3 -

Dimensions (mm)

1HLV3-14RD/SW/BL/GR

HLV3-14RD-HU/SW-HU/BL-HU/GR-HU 2HLV3-22RD-1/SW-1/BL-1/GR-1

HLV3-22RD-2/SW-2/BL-2/GR-2

3HLV3-22RD-2-1220/SW-2-1220/BL-2-1220/GR-2-1220 4HLV3-22RD-4M/SW-4M/BL-4M/GR-4M

HLV3-22RD-4S/SW-4S/BL-4S/GR-4S

HLV3-22IR860

5HLV3-22RD-4-NR/SW-4-NR/BL-4-NR/GR-4-NR

(6)

(18.4)

(6)

(4.4)

For fixing options

(8)

Ø6

(Emitting

surface)

Ø10

(Emitting surface)

Ø6

(Emitting

surface)

Ø7

(Emitting surface)

Ø6

(Emitting surface)

11 11

49 49

300+35

Ø14 0

- 0 .1

300

+35

300+35

Ø8-0.02

- 0 .10

Ø14

Ø21.9

Ø22

Ø21.9

- 0 .1

46.6

42.6

14 6

48.1

2xM3x5

(For installation)

2xM3x3

(For installation)

2xM3x4

(For installation)

2xM3x4

(For installation)

11 11

14 14

7.6 812

7.6

812

28 14

Ø8-0.02

- 0 .10

Ø8 - 0 .1

-0.2

Ø14 0

- 0 .1

Ø14 0

- 0 .1

Ø12 -0.02

- 0 .10

2xØ3.5 Ø6 6

(For installation)

6HLV3-3M-RBG-4

Ø8

(Emitting surface)

300

+35

Ø14

42.1

Ø22

77 3

(1.2)26

10 26.5

27.527.5 14

HLV3-22RD-4-NR

HLV3-22GR-4-NR

HLV3-22BL-4-NR

13 2xM3x5

(For installation)

4xM3x4

(For installation)

418

- 4 -

Descriptions in this instruction guide are based on information available as of February 2018. KZ09812-T001-001

Dimensions (mm, Continued)

Contents of this Instruction Guide may be changed without prior notice.

Illustrations used in this Instruction Guide may differ from actual products.

CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.

http://www.ccs-grp.com/

HL2-25-P 10

HL2-50-P

Ø14

Ø24

Condensing lens

Ø48

Condensing lens

14 20

125.9

(5.4)

75.3

510

10 20

(2.5)

Ø18

Ø24

Ø32

Ø57

90°

+0.2

Ø14 +0.2

2xM3

(For mounting Spot Lights)

2xM3

(For mounting Spot Lights)

2xM3x6

(For installation)

2xM3x6

(For installation)

M30.5xP0.5

(For fixing options)

M55xP0.75

(For fixing options)

Same as Surface A Same as Surface A

Surface A Surface A

HL2-M50-C

7HL-30 8HL-24-21

Accessories

Set screws (M3x6, black): 3 pcs

Hex wrench: 1 pc

Accessories

Set screws (M2x2, black): 3 pcs

Hex wrench: 1 pc

Accessories

Set screws (M3x3, black): 3 pcs

Hex wrench: 1 pc

Light Aperture Adapter (Sold Separately)

Condensing lens

3.5

Ø16

Ø24

Ø14

2xM3x5

(For installation)

2xM3x4

(Set screws, black) M22.5xP0.5

(For fixing options)

Condensing lens

Ø16

Ø14

Ø24

2xM3x5

(For installation)

M22.5xP0.5

(For fixing options)

Ø13.5

For SB-HL2-05: Ø0.5

For SB-HL2-1: Ø1

For SB-HL2-2: Ø2

(Aperture diameter)

Ø8 +0.1

2xM2

(For mounting

Spot Lights)

Put the Light Aperture Adapter and Condenser Lens all the way onto the tip of the Spot Light.

Condenser Lens

Light Aperture Adapter

HLV3-series Spot Light

Accessories

Set screws (M3x6, black): 2 pcs

Hex wrench: 1 pc

Ø48

Condensing lens

(3.5)

(83.5 to 108.8)

Ø57

(For mounting Spot Lights)

3xM3x4 S

et screws

for position fixing

Recommended tightening

torque: 0.36 N•m

Position adjusting screw

2xM3x6

(For installation)

M55xP0.75

(For fixing options)

Same as Surface A

Surface A

Ø14 +0.2

Weight: 85 g max. Weight: 400 g max.

Weight: 350 g max.

Warranty Information (For the HL and HL2 Series)

EXCEPT FOR THE EXPRESS WARRANTIES STATED IN THIS DOCUMENT, CCS MAKES NO ADDITIONAL WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, AS TO ANY MATTER WHATSOEVER. IN PARTICULAR, ANY AND ALL WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. EXCEPT AS EXPRESSLY SET FORTH HEREIN, CCS MAKES NO WARRANTIES WITH RESPECT TO THE PRODUCTS.

WARRANTY PERIOD: ONE YEAR, STARTING FROM CCS Inc. SHIPPING DATE.

CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION WITHIN THE SPECIFIED WARRANTY PERIOD. IF EITHER OF THESE CONDITIONS OCCURS, PLEASE TAKE THE PRODUCT TO YOUR CCS SALES REPRESENTATIVE.

WARRANTY TERMS

1 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION UNDER USE ON OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING

THE INDICATED WARRANTY PERIOD OF ONE YEAR.

2 CCS Inc. WILL CHARGE A REPAIR FEE UNDER THE FOLLOWING CONDITIONS:

1) IF THE PRODUCT HAS BEEN SUBJECTED TO MISUSE, UNAUTHORIZED REPAIRS, OR MODIFICATION FROM ITS ORIGINAL DESIGN.

2) IF THE PRODUCT HAS BEEN DAMAGED FROM IMPACTS DUE TO INAPPROPRIATE HANDLING.

3) IF DAMAGE TO THE PRODUCT RESULTS FROM EXTERNAL CAUSES INCLUDING ACCIDENTS, FIRE, POLLUTION, RIOTS, COMMUNICATION FAILURES, EARTHQUAKES, THUNDERSTORMS, WIND AND FLOOD DAMAGE, OR ANY OTHER ACT OF

PROVIDENCE, OR FROM ANY EXTRAORDINARY CONDITIONS SUCH AS ELECTRICAL SURGES, WATER LEAKAGE, CONDENSATION, OR THE USE OF CHEMICALS.

4) IF THE DAMAGE RESULTS FROM CONNECTION TO ANY EQUIPMENT WHICH CCS Inc. DOES NOT MANUFACTURE OR DOES NOT SPECIFY FOR USE.

3 CCS ASSUMES NO LIABILITY FOR ANY PURCHASER’S SECONDARY DAMAGE (DAMAGE OF EQUIPMENT, LOSS OF OPPORTUNITIES, LOSS OF PROFITS, ETC.) OR ANY OTHER DAMAGE RESULTING FROM A FAILURE OF OUR PRODUCT.

THIS WARRANTY INFORMATION PROVIDES THE SCOPE OF CCS'S PRODUCT WARRANTY WITHIN THE SPECIFIED PERIOD, AND DOES NOT INDICATE OR IMPLY ANY FURTHER GUARANTEE BEYOND THE WARRANTY TERMS.