CECOR DA3 User manual
OPERATION MANUAL & PARTS LIST
MODELS:
DA3 DISPENSER
65 GALLON
2
DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
TABLE OF CONTENTS
SECTION 1 –SAFETY INFORMATION.............................................................................................................3
1.1 –CAUTION ..........................................................................................................................................3
1.2 –PRECAUTIONS ..................................................................................................................................4
SECTION 2 –THE DISPENSER.........................................................................................................................5
2.1 –UNIT IDENTIFICATION ......................................................................................................................5
2.2 –MODEL & SERIAL NUMBER ..............................................................................................................6
2.3 –DISPENSER FEATURES ......................................................................................................................7
SECTION 3 –SETUP .......................................................................................................................................8
3.1 –REGULATOR SETUP ..........................................................................................................................8
SECTION 4 –OPERATION ..............................................................................................................................9
4.1 –FILLING THE DISPENSER ...................................................................................................................9
4.1.1 –FILLING ..........................................................................................................................................9
4.2 –DISCHARGING FLUID ......................................................................................................................10
SECTION 5 –MAINTENANCE.......................................................................................................................11
5.1 –PUMP MAINTENANCE....................................................................................................................11
5.2 –WEEKLY MAINTENANCE.................................................................................................................11
5.3 –MONTHLY MAINTENANCE .............................................................................................................11
SECTION 6 –TROUBLESHOOTING...............................................................................................................12
SECTION 7 –REPAIR PARTS LIST .................................................................................................................13
7.1 –WHEELS & CASTER .........................................................................................................................13
7.1.1 “PTL” PUSH TOW LIFT WHEEL TRANSPORT 90-200 GAL............... Error! Bookmark not defined.
7.2 –TANK & PUMP................................................................................................................................14
7.3 –HOSE...............................................................................................................................................15
SECTION 8 –WARRANTY.............................................................................................................................16
SECTION 9 –RECORD MODEL & SERIAL NUMBER......................................................................................17
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 1 –SAFETY INFORMATION
1.1 –CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD MACHINE-TOOL
COOLANT (WATER-BASE AND CUTTING OILS) ONLY. IT SHOULD NOT BE USED
WITH FLAMMABLE FLUIDS (I.E. FUELS, PAINT, SOLVENTS, ETC.), CORROSIVE,
TOXIC OR REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE
OR SPARK-HAZARD ENVIRONMENTS (I.E. OVENS WELDING AREAS, ETC.).
CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN
PUMPING DIFFERENT TYPES OF COOLANT AND SOLIDS OF DIFFERENT
MATERIAL. WE RECOMMEND SEPARATE TANK UNITS FOR DIFFERENT
SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
NO FLAMMABLE FLUIDS/MATERIALS WITH A FLASH POINT UNDER 200°F.
NO TOXIC MATERIALS.
NO CORROSIVE MATERIALS WITH PH LESS THAN 5 OR GREATER THAN 12.
NO REACTIVE MATERIALS.
CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD METALWORKING FLUIDS (WATER-BASE & CUTTING OILS)
ONLY. IT SHOULD NOT BE USED WITH FLAMMABLE FLUIDS, (FUELS, PAINT, SOLVENTS, ETC.) CORROSIVE, TOXIC OR
REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE OR SPARK-HAZARD ENVIRONMENTS (OVENS
WELDING AREAS, ETC.). CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN PUMPING
DIFFERENT TYPES OF COOLANTS AND SOLIDS OF DIFFERENT MATERIAL. WE RECOMMEND SEPARATE TANK UNITS
FOR DIFFERENT SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
FLAMMABLE
CORROSIVE
TOXIC
REACTIVE
INFLAMMABLE
CORROSIVO
TÓXICO
REACTIVIDAD
CUIDADO
ESTE EQUIPO ES PARA USO CON FLUIDOS REGULARES DE CORTE (BASE AGUA Y ACEITES DE CORTS)
EXCLUSIVAMENTE. NO SE DEBE USAR CON LÍQUIDOS INFLAMABLES, (COMBUSTIBLES, PINTURA, DISOLVENTES, ETC.).
MATERIALES CORROSIVOS, TÓXICOS O REACTIVOS. NO UTILIZAR EN AMBIENTES DE TEMPERATURAS ALTAS O DONDE
HAY RIESGO DE CHISPAS PELIGROSAS (HORNOS, AREAS DE SOLDADURA, ECT.). LIMPIA A FONDO EL TANQUE DE
MANERA FRECUENTE, ESPECIALMENTE CUANDO BOMBEE TIPOS DIFERENTES DE FLUIDO DE CORTE Y SÓLIDOS DE
MATERIAL DISTINTO . RECOMENDAMOS UNIDADES SEPARADO DE DEPÓSITO DE LOS DIFERENTES SERVICIOS Y
SEPARADO EL MANEJO DE DIFERENTES FLUIDO DE CORTE.
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
1.2 –PRECAUTIONS
READ THROUGH THE "OPERATIONS MANUAL" COMPLETELY BEFORE
ATTEMPTING TO OPERATE THE MACHINE.
BLOCK WHEELS OF THE MACHINE TO PREVENT UNINTENTIONAL
MOVEMENT.
WEAR SAFETY GOGGLES TO PROTECT EYES FROM SPLASHING LIQUIDS.
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 2 –THE DISPENSER
2.1 –UNIT IDENTIFICATION
WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR
DISPENSER, IT IS IMPORTANT TO HAVE THE MODEL AND SERIAL NUMBER OF
THE UNIT. THE MODEL AND SERIAL NUMBER CAN BE FOUND ON THE
DISPENSER’S NAMEPLATE LOCATED ON THE BACK PANEL OF THE PUMP BASE.
NAME PLATE
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
2.2 –MODEL & SERIAL NUMBER
THE MODEL NUMBER IDENTIFIES YOUR DISPENSER AND INDICATES
STANDARD FEATURES ON YOUR MACHINE. THE SERIAL NUMBER IDENTIFIES
YOUR SPECIFIC DISPENSER AND WILL HELP IDENTIFY ANY SPECIAL
FEATURES THAT MAY BE UNIQUE TO YOUR SUMP SHARK. THE SERIAL
NUMBER IS LOCATED ON THE NAMEPLATE.
DA3-065PL-V
DA3-003-22
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
2.3 –DISPENSER FEATURES
DISCHARGE
PORT
AIR SUPPLY
VALVE
RELEASE
CAP
FILL PORT
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 3 –SETUP
3.1 –REGULATOR SETUP
FINE TUNING OF THE AIR REGULATOR MAY NEED TO OCCUR FROM FACTORY.
WITH THE TANK EMPTY, CONNECT THE AIR HOSE TO THE FACILITY SUPPLY
LINE AND OPEN THE AIR SUPPLY VALVE. UNDER THE HOOD OF THE PUMP
HOUSING IS WHERE THE AIR REGULATOR IS LOCATED.
PULL UP ON THE DIAL AND TURN UNTIL THE DESIRED PSI SETTING IS FOUND.
THE RECOMMENDED SETTING IS 80 PSI. DO NOT EXCEED 100 PSI. ONCE
DESIRED SETTING IS FOUND, PUSH DOWN ON THE DIAL TO LOCK IT.
DIAL
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 4 –OPERATION
4.1 –FILLING THE DISPENSER
4.1.1 –FILLING
1. CLOSE THE VALVE ON THE END OF THE DISPENSING HOSE.
2. UNSCREW THE LID AND FILL THROUGH THE TOP PORT OF THE TANK.
3. LIQUID LEVEL CAN BE SEEN THROUGH THE TRANSLUCENT WALL OF THE
TANK.
4. WHEN FULL, SCREW ON THE LID TO PREVENT SPLASHING OF LIQUID
OUT OF THE TANK WHILE MOVING.
FILL PORT
LID
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
4.2 –DISCHARGING FLUID
1. WITH THE VALVE ON THE DISPENSING HOSE CLOSED, PLUG THE AIR
HOSE INTO THE FACILITY SUPPLY LINE.
2. OPEN THE AIR SUPPLY VALVE ON THE DISPENSER.
3. PUT THE NOZZLE OF THE DISPENSING HOSE IN THE APPARATUS THAT
WILL BE FILLED.
4. OPEN THE VAVLE ON THE DISPENSING HOSE, THE PUMP WILL ACTIVATE
AND THE FLUID WILL DISPENSE OUT.
5. WHEN DONE FILLING, CLOSE THE VALVE ON THE DISPENSING HOSE
AND THEN TURN THE AIR SUPPLY VALVE OFF.
6. DISCONNECT THE AIR HOSE FROM THE FACILITY SUPPLY LINE.
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 5 –MAINTENANCE
TO GET THE HIGHEST PERFORMANCE FROM YOUR DISPENSER, IT IS
IMPORTANT TO KEEP IT WELL MAINTAINED. BELOW IS A MAINTENANCE GUIDE
THAT WILL KEEP YOUR DISPENSER IN TOP-NOTCH, DEPENDABLE CONDITION.
ANY WORN OR DAMAGED PART SHOULD BE REPLACED IMMEDIATELY. CECOR
STOCKS DISPENSER PARTS AND MOST CAN BE SHIPPED THE SAME OR THE
NEXT DAY. CALL 1-800-356-9042 TO ORDER PARTS.
5.1 –PUMP MAINTENANCE
1. FOR MAINTENANCE OF THE PUMP, UTILIZE THE PUMP OPERATIONS
MANUAL SUPPLIED BY THE PUMP MANUFACTURER.
5.2 –WEEKLY MAINTENANCE
2. CHECK PLUMBING CONNECTIONS FOR ANY LEAKS TO AVOID SPILLS.
3. CHECK THE AIR REGULATOR PSI ANY CHANGES.
5.3 –MONTHLY MAINTENANCE
1. CHECK THE AIR REGULATOR FILTER. REPLACE IF DIRTY.
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 6 –TROUBLESHOOTING
PROBLEM POSSIBLE CAUSES
CORRECTIVE ACTION
Air Supply
Make sure the unit is connected to an adequate air supply.
Hose Restrictions
Check air lines for kinks or other restrictions.
Blockage of Air Flow
Check for debris that may have come through the air line.
Tank is Empty. Check discharge hose for blockage.
Valve on Dispensing Hose is
Closed.
Open valve.
Air Supply Valve is Closed. Open valve.
Pumping Rate is Low
Air Regulator is Not Set
Correctly
Adjust the air regulator to proper setting. DO NOT exceed
100 PSI.
Will not start
Will not discharge
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 7 –REPAIR PARTS LIST
7.1 –WHEELS & CASTER
Ref
Part No.
Description
1
PCST.SWIV.0501.0000
SWIVEL CASTER
2
PCST.RIGI.0501.0000
RIGID CASTER
1
2
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
7.2 –TANK & PUMP
Ref
Part No.
Description
3
PMOT.PUMP.0002.0000
PUMP
4
PMOT.PUMP.0002.RKIT
PUMP REPAIR KIT
3
4
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
7.3 –HOSE
Ref
Part No.
Description
5
PHOS.PVC0.0001.0000
AIR HOSE ¼” X 20’
6
ASC0.0064.0000.0000
NOZZLE DISPENSER ASSEMBLY
7
ASC0.0028.0000.0000
DISPENSING HOSE
5
6
7
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
SECTION 9 –RECORD MODEL & SERIAL NUMBER
WHEN YOU RECEIVE YOUR CECOR DISPENSER, RECORD THE MODEL
NUMBER, SERIAL NUMBER AND DATE DELIVERED FOR YOUR RECORDS.
MODEL #: ________________________________________
SERIAL #: ________________________________________
DELIVERED:____________ / ____________ / ____________
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DA3 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2022)
Table of contents
