CECOR SUMP SHARK SA5-60PL User manual

OPERATION MANUAL & PARTS LIST
MODEL: SA5-60PL

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
TABLE OF CONTENTS
SECTION 1 – SAFETY INFORMATION ......................................................................... 3
1.1 – CAUTION............................................................................................................ 3
1.2 – PRECAUTIONS .................................................................................................. 4
SECTION 2 – THE SUMP CLEANER............................................................................. 5
2.1 – UNIT IDENTIFICATION ...................................................................................... 5
2.2 – MODEL & SERIAL NUMBER.............................................................................. 6
2.3 – SUMP CLEANER FEATURES............................................................................ 7
SECTION 3 – INSTALLATION........................................................................................ 9
3.1 – LOOSE ITEMS.................................................................................................... 9
3.2 – INITIAL STARTUP ............................................................................................ 10
SECTION 4 – OPERATION .......................................................................................... 14
4.1 – CLEANING A SUMP......................................................................................... 14
4.2 – DISCHARGING FLUID FROM THE SUMP CLEANER..................................... 15
4.3 – FILTER.............................................................................................................. 15
4.4 – CLEANING THE SUMP CLEANER .................................................................. 16
SECTION 5 – MAINTENANCE ..................................................................................... 17
5.1 – DAILY MAINTENANCE..................................................................................... 17
5.2 – WEEKLY MAINTENANCE ................................................................................ 17
5.3 – MONTHLY MAINTENANCE ............................................................................. 18
5.4 – SEMI ANNUAL.................................................................................................. 18
SECTION 6 – TROUBLESHOOTING ........................................................................... 19
SECTION 7 – REPAIR PARTS LIST............................................................................. 20
7.1 – WHEELS & CASTER ........................................................................................ 20
7.2 – TANK & PUMP.................................................................................................. 21
7.3 – FILTER, TOOLS & HOSE ................................................................................. 22
7.4 – TANK CONNECTIONS, GAUGE, MOTOR & CONTROL SYSTEMS ............... 23
SECTION 8 – WARRANTY........................................................................................... 26
SECTION 9 – RECORD MODEL & SERIAL NUMBER................................................. 27

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
SECTION 1 – SAFETY INFORMATION
1.1 – CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD MACHINE-TOOL
COOLANT (WATER-BASE AND CUTTING OILS) ONLY. IT SHOULD NOT BE USED
WITH FLAMMABLE FLUIDS (I.E. FUELS, PAINT, SOLVENTS, ETC.), CORROSIVE,
TOXIC OR REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE
OR SPARK-HAZARD ENVIRONMENTS (I.E. OVENS WELDING AREAS, ETC.).
CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN
PUMPING DIFFERENT TYPES OF COOLANT AND SOLIDS OF DIFFERENT
MATERIAL. WE RECOMMEND SEPARATE TANK UNITS FOR DIFFERENT
SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
NO FLAMMABLE FLUIDS/MATERIALS WITH A FLASH POINT UNDER 200°F.
NO TOXIC MATERIALS.
NO CORROSIVE MATERIALS WITH PH LESS THAN 5 OR GREATER THAN 12.
NO REACTIVE MATERIALS.
CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD METALWORKING FLUIDS (WATER-BASE & CUTTING OILS)
ONLY. IT SHOULD NOT BE USED WITH FLAMMABLE FLUIDS, (FUELS, PAINT, SOLVENTS, ETC.) CORROSIVE, TOXIC OR
REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE OR SPARK-HAZARD ENVIRONMENTS (OVENS
WELDING AREAS, ETC.). CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN PUMPING
DIFFERENT TYPES OF COOLANTS AND SOLIDS OF DIFFERENT MATERIAL. WE RECOMMEND SEPARATE TANK UNITS
FOR DIFFERENT SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
FLAMMABLE
CORROSIVE
TOXIC
REACTIVE
INFLAMMABLE
CORROSIVO
TÓXICO
REACTIVIDAD
CUIDADO
ESTE EQUIPO ES PARA USO CON FLUIDOS REGULARES DE CORTE (BASE AGUA Y ACEITES DE CORTS)
EXCLUSIVAMENTE. NO SE DEBE USAR CON LÍQUIDOS INFLAMABLES, (COMBUSTIBLES, PINTURA, DISOLVENTES, ETC.).
MATERIALES CORROSIVOS, TÓXICOS O REACTIVOS. NO UTILIZAR EN AMBIENTES DE TEMPERATURAS ALTAS O DONDE
HAY RIESGO DE CHISPAS PELIGROSAS (HORNOS, AREAS DE SOLDADURA, ECT.). LIMPIA A FONDO EL TANQUE DE
MANERA FRECUENTE, ESPECIALMENTE CUANDO BOMBEE TIPOS DIFERENTES DE FLUIDO DE CORTE Y SÓLIDOS DE
MATERIAL DISTINTO . RECOMENDAMOS UNIDADES SEPARADO DE DEPÓSITO DE LOS DIFERENTES SERVICIOS Y
SEPARADO EL MANEJO DE DIFERENTES FLUIDO DE CORTE.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
1.2 – PRECAUTIONS
READ THROUGH THE "OPERATIONS MANUAL" COMPLETELY BEFORE
ATTEMPTING TO OPERATE THE MACHINE.
CLEANOUT, POT LID, BLEED-OFF CAP AND HOSES MUST BE TIGHTLY
SECURED BEFORE OPERATION IN THE DISCHARGE MODE.
TANK DISCHARGE PRESSURE MUST NOT EXCEED 10 PSI.
REGULATOR AND RELIEF VALVES ARE SET BEFORE SHIPMENT AND
SHOULD NOT BE CHANGED AS THE USE OF EXCESSIVE PRESSURE
COULD CAUSE SERIOUS INJURY OR DAMAGE. OPERATING
DISCHARGE PRESSURE IS 6 PSI.
DO NOT ATTEMPT TO OPEN POT LID, CLEANOUT OR BLEED-OFF CAP
BEFORE RELIEVING PRESSURE IN THE TANK.
BLOCK WHEELS OF THE MACHINE TO PREVENT UNINTENTIONAL
MOVEMENT.
WEAR SAFETY GOGGLES TO PROTECT EYES FROM SPLASHING LIQUIDS.
KEEP HANDS AND FINGERS CLEAR OF POT OPENING WHEN
REMOVING OR REPLACING FILTER BASKET OR FILTER
ASSEMBLY.
AIR SUPPLY MUST NOT EXEED 200 PSI

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
SECTION 2 – THE SUMP CLEANER
2.1 – UNIT IDENTIFICATION
WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR SUMP
SHARK, IT IS IMPORTANT TO HAVE THE MODEL NUMBER. THE MODEL NUMBER
IDENTIFIES YOUR SHARK AND INDICATES STANDARD FEATURES ON YOUR
MACHINE. YOU WILL FIND THE MODEL NUMBER ON THE SHARK’S NAMEPLATE
LOCATED ON THE BACK PANEL OF THE PUMP BASE.
NAME PLATE

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
2.2 – MODEL & SERIAL NUMBER
THE MODEL NUMBER IDENTIFIES YOUR SHARK AND INDICATES STANDARD
FEATURES ON YOUR MACHINE. THE SERIAL NUMBER IDENTIFIES YOUR
SPECIFIC SHARK AND WILL HELP IDENTIFY ANY SPECIAL FEATURES THAT MAY
BE UNIQUE TO YOUR SUMP SHARK. THE SERIAL NUMBER IS LOCATED ON THE
NAMEPLATE.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
2.3 – SUMP CLEANER FEATURES
SWIVEL
CASTER
BRAKE
RUPTURE
DISC
PRESSURE
RELIEF
VALVE
DISCHARGE
VALVE
VACUUM/
PRESSURE
GAUGE

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
AIR
SUPPLY
VALVE
SUCTION/
DISCHARGE
VALVE

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
SECTION 3 – INSTALLATION
3.1 – LOOSE ITEMS
SOME ITEMS MAY BE PACKAGED IN A BOX LOCATED ON THE SHIPPING
PALLET. PACKAGES WITH FILTER BASKET OR FILTER ASSEMBLIES WILL HAVE
FILTERS INSTALLED. PLEASE REVIEW YOUR PACKING LIST TO SEE WHAT
ADDITIONAL ITEMS YOU WILL BE RECEIVING.
AIR HOSE
1/2" x 20’
FLEX
NOZZLE
STRAIGHT
NOZZLE
FLARE
NOZZLE
POLY
STRAINER
BAG
COARSE
STRAINER
BAG
FINE
STRAINER
BAG
SUMP
CLEANER
HOSE
QUICK
DISCONNECT
COUPLER
F10
BASKET

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
3.2 – INITIAL STARTUP
1. CLOSE AND SECURE ALL TANK SUCTION AND DISCHARGE PORTS.
2. YOU ARE REQUIRED TO SUPPLY AIR CONNECTIONS THAT FIT YOUR AIR
SYSTEM. THE SHARKS AIR-LINE TERMINATES IN ½” NPT PIPE THREAD.
THE SHARK REQUIRES A MINIMUM 3/8” DISCONNECT; (½” FOR OPTIMAL
PERFORMANCE). ¼” BLOW-OFF CONNECTIONS ARE TOO LIMITING ON
THE AIR SUPPLY REDUCING PERFORMANCE.
SUCTION
PORT
DISCHARGE
PORT

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
3. RUN THE UNIT IN “SUCTION” MODE. WITH AIR SUPPLY VALVE IN THE
OFF, POSITION CONNECT THE AIR-LINE TO YOUR SYSTEM. TURN
SELECTOR VALVE TO SUCTION.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
4. OPEN THE AIR SUPPLY VALVE. THE VACUUM READING SHOULD
INCREASE TO 20-26” HG.
5. TURN SWITCH OFF. THE NEGATIVE PRESSURE IN THE TANK WILL CAUSE
THE PUMP TO ROTATE BACKWARDS UNTIL THE PRESSURE EQUALIZES.
6. RUN THE UNIT IN “DISCHARGE” MODE. CHANGE THE PUMP-TO-TANK
HOSE TO DISCHARGE CONNECTION.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
7. OPEN THE AIR SUPPLY VALVE. THE PRESSURE READING SHOULD
INCREASE TO 5-7 PSI.
8. CLOSE AIR SUPPLY VALVE. TURN SELECTOR VALVE TO SUCTION. THE
POSITIVE PRESSURE IN THE TANK WILL BE RELEASED THROUGH THE
VACUUM SYSTEM. IF PRESSURE NEEDS TO BE RELIEVED FASTER RUN
UNIT ON SUCTION MODE TILL GAUGE READS “0”.
9. MACHINE IS READY TO USE.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
SECTION 4 – OPERATION
4.1 – CLEANING A SUMP
1. ATTACH THE SUMP CLEANER HOSE TO THE SUCTION PORT, AND INSERT
SUCTION TOOL INTO HOSE END.
2. RUN UNIT ON SUCTION MODE. (SEE INITIAL STARTUP 3.2, STEP 3.)
3. WHEN VACUUMING OUT THE SUMP, ATTACK THE SOLIDS FIRST.
POSITION THE SUCTION TOOL IN THE AREAS THAT ARE PRIMARILY
SOLIDS. OCCASIONALLY MOVE THE SUCTION TOOL FROM THE SOLID
PARTICULATE IN THE SUMP BOTTOM TO A PRIMARILY FLUIDIC AREA.
THIS ACTION WILL CLEAR THE HOSE OF SOLIDS REDUCING THE
CHANCES OF POSSIBLY PLUGGING THE HOSE.
4. WHEN THE TANK IS FULL, THE FLOAT CONTROL (LOCATED INSIDE THE
SUMP CLEANER) WILL CUT OFF SUCTION TO THE PUMP ISOLATING THE
PUMP FROM THE TANK (PUMP WILL KEEP RUNNING). WHEN THIS
HAPPENS, THE VACUUM READING WILL FALL TO ZERO INDICATING THE
TANK NEEDS TO BE EMPTIED.
5. WHEN THE FILTER IS FULL OR BLINDED, THE VACUUM/PRESSURE
GAUGE WILL READ 10”+HG, BUT THERE WILL BE NO SUCTION AT THE
NOZZLE INDICATING THE FILTER NEEDS TO BE EMPTIED.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
4.2 – DISCHARGING FLUID FROM THE SUMP CLEANER
1. ATTACH THE SUMP CLEANER HOSE TO THE DISCHARGE PORT, AND CAP
THE SUCTION PORT.
2. RUN UNIT ON DISCHARGE MODE. (SEE INITIAL STARTUP 3.2, STEP 6.)
3. POINT NOZZLE AT THE TARGET WHERE THE FLUID IS TO BE DISPENSED,
SLOWLY OPEN DISCHARGE VALVE. SLUGS OF AIR WILL PASS THROUGH
HOSE WHEN TANK APPROACHES EMPTY. THESE SLUGS CAN CAUSE
ERRATIC FLUID FLOWS, BE PREPARED TO SHUT OF DISCHARGE VALVE
WHEN THIS OCCURS.
4.3 – FILTER
1. FILTERING OF THE FLUID IS SPECIFIC TO YOU. SUMP CONDITIONS VARY
DUE TO ALL THE VARIABLES THAT OCCUR IN A MACHINE-TOOL SUMP.
WE INCLUDE MULTIPLE FILTER BAGS SO YOU CAN FIND WHAT WORKS
BEST FOR YOUR APPLICATION. FIRST-CLEANING CAN BE ESPECIALLY
DIFFICULT IF IT HAS NOT BEEN DONE ON A REGULAR BASIS. WE
SUGGEST STARTING WITH A COARSER BAG. ONCE ON A ROUTINE
BASIS, A FINER FILTER CAN BE USED.
2. FILTERS ARE REUSABLE AND WASHABLE IN LUKEWARM WATER.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
4.4 – CLEANING THE SUMP CLEANER
1. GENERALLY, DISCHARGING THE FLUID OUT OF THE SUMP CLEANER IS
ALL THAT’S NEEDED. SOME SOLIDS WILL ACCUMULATE IN THE BOTTOM
OF THE SUMP AND WILL REQUIRE A COMPLETE CLEANOUT
OCCASIONALLY.
2. THE SA5 HAS A 2-1/2” DRAIN PLUG AND CAN EASILY BE ACCESSED BY
LIFTING THE SUMP CLEANER AND REMOVING THE PLUG.
DRAIN
PLUG

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
SECTION 5 – MAINTENANCE
TO GET THE HIGHEST PERFORMANCE FROM YOUR SUMP SHARK, IT IS
IMPORTANT TO KEEP IT WELL MAINTAINED. BELOW IS A MAINTENANCE GUIDE
THAT WILL KEEP YOUR SUMP CLEANER IN TOP-NOTCH, DEPENDABLE
CONDITION. ANY WORN OR DAMAGED PART SHOULD BE REPLACED
IMMEDIATELY. CECOR STOCKS SUMP CLEANER PARTS AND MOST CAN BE
SHIPPED THE SAME OR THE NEXT DAY. CALL 1-800-356-9042 TO ORDER
PARTS.
5.1 – DAILY MAINTENANCE
1. CHECK THE VACUUM/PRESSURE GAUGE TO SEE THAT IT IS OPERATING
AND READING CORRECTLY. TANK PRESSURE SHOULD NOT EXCEED
PRESSURES OF 7 PSI.
2. DEFECTIVE RELIEF VALVES SHOULD BE REPLACED IMMEDIATELY.
3. CHECK FOR GASKET LEAKS AND ANY TANK DAMAGE.
5.2 – WEEKLY MAINTENANCE
1. INSPECT TANK FOR SLUDGE BUILD UP. CLEAN TANK IF NECESSARY.
WITH SOME APPLICATIONS, THE TANK MAY NEED TO BE CLEANED MORE
FREQUENTLY. ALWAYS CLEAN THE TANK
BETWEEN PUMPING DIFFERENT TYPES OF FLUIDS
OR MATERIALS.
2. CLEAN AND INSPECT TANK FLOAT CONTROL. SEE
THAT THE FLOAT BALL SEALS AGAINST THE
GASKET. THE FLOAT CONTROL ASSEMBLY CAN BE
ASSESSED THROUGH THE POT OPENING IN THE
SUMP CLEANER.
3. CLEAN THE FILTER BAG BY RINSING IT OUT IN
LUKEWARM WATER.
4. OPERATE PRESSURE RELIEF HANDLE TO MAKE
SURE IT IS WORKING.
FLOAT
CONTROL

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
5.3 – MONTHLY MAINTENANCE
1. CHECK FOR WEAR ON POT LID WING NUTS AND STUDS.
2. INSPECT SUMP CLEANER HOSE.
3. GREASE THE SWIVEL CASTER AND WHEELS.
5.4 – SEMI ANNUAL
1. CLEAN AIR LINE STRAINER

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
SECTION 6 – TROUBLESHOOTING
PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION
Air Supply
Make sure the unit is connected to an adequate air supply.
Hose Restrictions
Check air lines for kinks or other restrictions.
Blockage of Air Flow Check for debris that may have come through the air line.
Check hose for blockage.
Check gauge; replace if needed.
Tank is full; empty tank.
Make sure discharge valve is closed.
Air leakage; check gaskets and loose connections.
Check tank selector valve and air supply
Check for correct size air connections.
1/2 air-lines should hot exceed 40'.
Check for air flow out of the muffler.
Check tank selector valve and air supply for being completely open.
Check discharge hose for blockage.
Check for a build up of fines in tank bottom; clean if necessary.
Check that cap is on suction port.
Air leakage; check gaskets and loose connections.
Float Control Check float control; clean or replace.
Excessive Foaming Consult coolant supplier.
Tank Turbulence Check to see if air is being sucked in the discharge.
Will not start
Check filter. If full, empty. If blinded, clean or go
to a coarser filter bag.
Vac/pres gauge reads
full vacuum but has no
suction.
Fluid coming out of
"Discharge" Tank-to -
Pump connection.
Vac/pres gauge reads
Low suction.
Loss of suction
Will not discharge
Vac/Pres gauge reads
"6" psi.
Vac/Pres gauge reads
"0" psi.
Vac/pres gauge reads
"0" vacuum.

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SA5 OPERATIONS MANUAL & PARTS LIST
(Rev. 2/2020)
SECTION 7 – REPAIR PARTS LIST
7.1 – WHEELS & CASTER
Ref Part No. Description
1SP-289L SWIVEL CASTER WITH PHENOLIC WHEEL LOCK
2SP-329 WHEEL PHENOLIC
1
2