CEJN 913 Series User manual

CEJN 09-913-7058
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Edition A - 2023-08-15
CEJN AB
Rattvägen 1
SE-541 25 Skövde
Sweden
www.cejn.com
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3.3.1 Fix the hose reel to the bench. Put the hose between the guide rollers, connect it
to the tting which is inside the drum and tighten by the suitable wrench.
3.3.2 Manually rotate the drum in order to completely rewind the hose.
3.3.3 To preload the spring hold the hose-end and manually rotate the drum in the
opposite direction for a few turns, according to table 13 (last page). Insert the
hose-end between the guide rollers again.
3.3.4 Put the hose rubber stopper at the desired length.
3.3.5 Unwind the hose and rewind it completely, to check if the hose reel works
properly.
DO NOT PUT HANDS OR ANY OTHER THING INSIDE THE DRUM!
3.3.2 3.3.3 3.3.43.3.1
3.3 Mounting of the hose
(Models without hose)
The hose reels without hose are supplied with
the unloaded spring. Use a hose with dimension
and pressure characteristics suitable for use
according to the hose reel model.
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
305
380
512
291
470
 442 (17,5")
193
Product Data - Stainless Steel Reels (Wash Down)
Art.no. Hose length IDxOD [mm] Conn.1 Conn. 2 Weight [kg]
19 913 1220 20m (65ft) 19x27 R 3/4"" (fem)
Swivel nut R 3/4" (male) 30
Technical Data:
Hose material: PVC
Max Temperature: 70°C
Sealing material: Viton
Max pressure: 10bar(140PSI) 70°C / 20bar(280PSI) 25°C
Reel material: AISI 304 (Swivel nut in brass)
Feeder hose length: 1m
Hose Reel Swivel connections:
INLET: R 1" female (3)
OUTLET: R 3/4" male (4)
Conn. 1
Conn. 2
Swivel conn. (3)
Swivel conn. (4)
260
160
12(4x)
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469,9
Technical Data:
Hose material: PVC
Max water temperature: 70°C
Sealing material: Viton
Max pressure: 10bar(140PSI) 70°C / 20bar(280PSI) 25°C
Reel material: AISI 304 (Swivel nut in brass)
Feeder hose length: 1m
Hose Reel Swivel connections:
INLET: R 1/2" male (3)
OUTLET: R 1/2" male (4)
Product Data - Stainless Steel Reels (Wash Down)
Art.no. Hose length IDxOD [mm] Conn.1 Conn. 2 Weight [kg]
19 913 1120 20m (65ft) 13x20 R 1/2" (fem)
Swivel nut R 1/2" (male) 25
243
 442 (17,5")
494
273
Conn. 1
Conn. 2
200230

Feeder hose included in box (not mounted)
Swivel conn. (3)
Swivel conn. (4)
200
150
12(4x)
Open hose reels
Series 913 Guide
Want to learn more about the open hose reels go to
www.cejn.com/product-categories/hose-cable-reels/
GB
3. Installation Mount the hose reel on stiff and consistent walls, using 4 screws M10. If the hose reel is wall mounted, note that it must be
mounted at a minimum of 2,5m from the oor to prevent accidents and injuries during operation.
For more detailed information: www.cejn.com/guides-support/movies
3.1 Assembly Mounting-positions
Arm-positions 3.2 Swing bracket
Swing brackets are available as an accessory,
standard reel are xed 90 degrees from the
wall and the swing bracket
allow the reel to swing
+-50 degrees.
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1. Safety
IMPORTANT!
- Theproductsareintendedforusebyknowledgeablepersonshavingthetechnicalskillnecessarytoevaluatetheirsuitabilityforspecic
applications.
- Read all safety instructions carefully before attempting to install, operate or maintain this product.
- Do not leave the hose to coil unattended.
- Onlyqualiedpersonnelshouldundertaketheinstallation,commissioning,andmaintenanceofthisproduct.
- Before carrying out maintenance or repair work, always disconnect the hose reels from the media.
- If the reel must be disassembled, release spring tension before further dismantling.
- Closethefeedofuidsattheendoftheworkdaytopreventdamagesduringnon-workinghours.
- Ensure that the pressure does not exceed the maximum working pressure of the lowest rated system component.
- CEJNABdoesnottakeresponsibilityfordamagethatoccursifthereelhadbeenmodiedorusedinawaythatwasnotintended.
Nor for damages due to incorrect installation or maintenance.
WARNING! Keep away from moving parts!
2. Intended use of the machine
Thehosereelsinthepowdercoatedseriesaresuitableforcompressedairordifferentkindsofuidsatlowandhightemperature.
The hose reels in stainless and acid proof steel are suitable for wash down and cleaning applications at high and low temperature. Some
versionsarettedwithhosesuitableforfoodandbeverageindustry.Pleaseconsiderindustry-specicregulationsregardingcleaningand
service instructions for the intended application.
Forinformationregardingdifferentmodel’sspecicationsseelistat:www.cejn.com/product-categories/hose-cable-reels/

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9.1 Remove the rubber stopper and release the hose slowly until the spring is
completely unloaded.
9.2 Loosen the swivel joint.
9.3 Loosen the two screws of the spring linkage shaft by a 10 wrench.
9.4 Disassemble the opening on the spring side and unwind the hose completely
from the drum.
9.5 Take out the drum, unscrew the internal tting with the suitable wrench and
mount the new hose.
9.6 Assemble the hose reel by following the steps above, in reverse order. If needed,
grease the supports and ratchet hooks.
9.7 Manually rotate the drum to completely rewind the hose.
9.8 Pre-load the spring by holding on to the hose-end and rotate the drum to the
opposite direction for a few turns, see table 11.
9.9 Insert the hose-end between the guide rollers and put the rubber stopper at
desired length.
9.10 Unwind the hose completely and rewind it, to make sure that the hose reel
works properly.
9. Replacement of the hose
9.1 9.2 9.3 9.4 9.5
1
2
2
1
0.1- 5.0m
WARNING!
Always hold on to the hose
and walk it back to the reel.
If allowed to rewind freely,
personal injury or damage
to reel or surroundings
could occur.
Instruction movies of how to
replace spring and hose is
available at:
www.cejn.com/guides-support/movies
Instruction movies of how to
replace spring and hose is
available at:
www.cejn.com/guides-support/movies
5. Maintenance
IMPORTANT! Any maintenance opera-
tion shall be carried out by a suitably
trained staff.
6. Disposal/Recycling
IMPORTANT!
Help us to take care of the environment.
When disposing of the hose reel, please do so in
accordance with local environmental regulations.
7. Warranty
CEJN AB provides an18-month warranty
from the date of manufacture. Contact your
retailer concerning warranty enquiries.
8. Spare parts
For safety reasons, only original spare parts must
be used.
3.5 Connect the reel to the air/water source at the correct working pressure.
4. Operation
4.1 Pulling out the hose
(1) Pull out the hose to the
required length.
(2) To lock the hose,
listening for the latch to
engage with a “click”
while slowly pulling out
the hose a small
distance.
4.2 Retracting the hose
To unlock the hose when you have nished using it,
(1) simply pull it out a small distance and listen for the latch to stop
“clicking”.
(2) Then let the hose slowly retract back into the housing. Make sure to
always walk the hose back for safe manners.
4.3 The hose cannot be fully retracted
If the hose gets jammed when retracted, simply pull out the hose to its full length
and let it retract and guide it side to side. If you experience further problems or other
malfunctions, contact your local distributor for guidance.
GB
3.4 Hose length
The stop ball is allowed to be moved in-
wards. The spring force can be adjusted.
See instructions for further information at: www.cejn.com/product-categories/hose-cable-reels
- Close the feed of uid before carrying out any maintenance.
- Ensure that there is no tension in the spring before starting any operations inside the hose reel.
- Carry out regular checks that there are no problems with the hose or external parts.
- Any damage or defects must be repaired immediately.
- Only original spare parts must be used.
- Replace the seal inside the revolving joint in case of losses due to wear and tear.

Art. No. Fluid Max. pressure
(bar) Inlet Outlet Max. hose
length (m)
Weight
(kg)
Pre-load spring,
number of turns
199130000 Air 20 G 3/8” fem G ½” male +
(Nipplecone60°) 25 15 2
199130100 Air, water, oil 20(air,water)
60(oil)
G 1/2” male +
(Nipple cone
60°)
G 1/2” male +
(Nipplecone60°) 20 19 1
199130103 Air, water, oil 20(air,water)
60(oil)
G 1/2” male +
(nipple cone
60°)
G 1/2” male +
(Nipplecone60°) 25 19 1
199130200 Air, water,
diesel, oil 20 G 1” fem Ø 19 hose 20 20 1
199131000 Water, air 40 R 1/2” male G 1/2” male 15 15,5 1
199131100 Water, air 40 R 1/2” male G 1/2” male 20 20 1
199131106 Water, air 15 G 1” fem 3/4” hose barb 15 21,5 1
199131109 Water, air 40 R 1/2” male G 1/2” male 25 19 1
199131200 Water, air 15 G 1” fem 3/4” hose barb 20 22 1
199132100 Water, air 400 R 1/2” male R 1/2” male 25 24 1
199132200 Water, air 40 G 1” fem R 3/4” male 20 25 1
Marcus Allerbjer
Managing Director
•
CEJN AB
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10.1 Make sure the spring is totally unloaded and that the drum is free (see point 9.1).
10.2 Loosen the swivel joint.
10.3 Loosen the two screws of the spring linkage shaft by a 10 wrench.
10.4 Disassemble the opening on the spring side and unwind the hose completely from
the drum.
10.5 Take out the shaft from the spring housing.
10.6 Lift the tangs on the drum by using a screwdriver and rotate the spring housing
centre to release it from the drum.
10.7 Turn the drum upside down and take out the spring housing centre. IMPORTANT: Make
sure that the spring stays in place in the housing to reduce risk of serious injury.
10.8 Insert and hook the shaft into the new spring housing centre. Lubricate the spring
and the shaft.
10.9 Let the spring house centre lay at at the table and gently place the drum in position.
10.10 Lift the drum and lay it on the other side. Rotate the spring housing to place and
gently block the tangs by using a rubber mallet.
10.11 Assemble the reel by following above steps in reverse order. And mount the hose by
following steps in 9.1 - 9.10 “Replacement of the hose.”
10. Replacement of the spring
10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8
11.Technical data
GB
EC Declaration of Conformity – We declare that the products identied below:
Hose Reel Type 19 913 0XXX, 19 913 1XXX and 19 913 2XXX conform to: 2006/42/EG (EN ISO 12100:2010)