Celec ES-09 User manual

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ES-09
Field Installation Manual
INDEX
Important Instructions……………………………………………………………………………. 2
Product Specifications…………………………………………………………….................. 3
Unpacking & Mounting ………………………………………………………….……………. 4
Connection Type 1 ………………………………………………………………….............. 5
Connection Diagram ………………………………………………..………………………… 6
Connection Type 2 ……………………………... ……………………………………………. 7
Connection Type 3 ……………………………………………………………………………… 8
Electrical Data Sheet ………………………………………..…………………………………. 9
Recommended Part List…………………………………………………..……………………. 10

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ES-09
IMPORTANT INSTRUCTIONS
ATTENTION: After completing the installation and testing, it is essential that this booklet is
drawn to the attention of the person responsible for its future operation and maintenance and is
available for ready reference all the time.
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION &
OPERATION WILL VOID WARRANTY OF ES-09 AND COULD CAUSE SERIOUS PERSONAL INJURY, FIRE
HAZARD & ELECTRIC SHOCK MAY LEAD TO DEATH.
CAUTION:
To prevent electric shock, disconnect electric power to system at main fuse or circuit breaker box
until installation or rework is complete.
PRECAUTION:
Do not use on circuits exceeding specified voltage.
Do not short main terminals to test.
Electrical Installation and all components of the installation must be CE Certified and as per NEC code.
WARNING
Celec manufacture components &parts that can be used in a wide variety of industrial &
commercial applications. The selection and application of Celec products remains the responsibility of
the equipment designer or end user. Celec accepts no responsibility for how its products may be
incorporated into final design. Under no circumstances should any Celec product be incorporated into
any product or design as the exclusive or sole safety control, all controls should be designed to
dynamically fault defect and fail safety under all circumstances. Any warning provided by Celec must
be passed through to the end user. Celec offers a warranty only as to the quality of its product to
confirm to the catalog specifications. No other warranty is offered. Celec assumes no liability for any
personal injury, property damage, losses or claims arising out of the misapplication and Non
performance of its products.

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PRODUCT SPECIFICATIONS
Model ……………………………………………………………………………… ES-09
Rated Voltage……………………………………………………………………… 240V AC
Phases………………………………………………………………………………… Single Phase 240V AC
Rated Frequency………………………………………………………………… 50Hz
Maximum Current…………..……………………………………………….… 39 Amp
Rated kVar...………………………………………………………………… 9.27 kVAr
Maximum Ambient Temperature Rating………………………..… 400C
Enclosure……………………………………………………………………………… Type 1
Connection
Terminal
Connection
Type
Size
Wire Type &
Temperature
Torque N-m
(Lb-in)
T1
Terminal Block
10mm
CU, 60/75°C
4.5
T2
Terminal Block
(Current Sensor)
1mm
CU, 60/75°C
0.5
Bonding
Wire
Earthing
10mm
CU, 60/75°C
8.5

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UNPACKING
1. Un Pack the ES-09 from box using Plastic Strip Cutter.
2. Collect the Accessories as per the Packing Slip.
3. Remove any cardboard or thermocol packing inside the ES-09 given for support during transportation.
4. Do not use ES-09 in case of any Breakage or loose connections or Oil Spill inside.
MOUNTING
CAUTION: - Indoor Use Only, Type-1 Enclosure.
1. Choose the dry and Clean Wall to Install the ES-09 taking care conduit connections from Bottom side
Enclosure Size is 400 x 500 x 120 mm and weight 13kg ( 29 Pounds).
2. Premark the Mounting holes on wall or structure.
3. Make a Drill for the wall plugs.
4. Fix the Enclosure on wall with fasteners

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ES-09
Field Installation Manual
Connection Type # 1
Use this instruction
If 63 Amp circuit breaker is available in customer Main Breaker Panel.
ES-09 is designed for use with Main Breaker Panel Single Phase 240V AC
up to 400 Ampere.
ES-09 unit should be mounted with four appropriate sized fasteners before connect to
Main Breaker Panel.
1.1 Power Connections
1.11 Remove the Panel cover of ES-09 exposing internal connections.
1.12 Locate Earth Terminal in ES-09, connect the earth wire to ES-09 Earth Terminal. Connect the other
side of earth wire to main breaker panel ground rod. Ensure all mechanical connections are secure
and making full contact.
1.13 Locate existing 2 Pole 63 Amp Circuit Breaker in the Main Breaker Panel.
(a) Connect the wire L1 to Phase 1 of 63 Amp circuit breaker.
(b) Connect the wire N to Neutral of 63 Amp circuit breaker.
1.14 Qualified Representative must inspect size of cable 10mm.
1.15 Connect power cables to T1 Terminal Block of ES-09.
1.2 Current Sensor Connections
1.21 Open one side of split CT (Current Sensor). Clip the CT on the wire L1 before main Circuit Breaker
as shown in the (fig-1) Page-6.
1.22 Locate terminal block T2 (S1-S2) in ES-09.
1.23 Qualified Representative line side of Main Panel should connect the wires from external CT to
T2 (S1-S2), preferably twisted.
1.24 Firmly secure current sensor to line side (L1) of main circuit breaker.

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ES-09
Field Installation Manual
Connection Type#2
Use these instructions
If 63 Amp circuit breaker is unavailable, existing blanks are available.
ES-09 unit is designed for use with Customer Main Breaker Panel Single Phase 240V AC
up to 400 Amp.
ES-09 units should be mounted with four appropriate sized fasteners before connect to Main Breaker
Panel.
1. Remove Main Panel covers exposing internal wiring and breakers.
2. Remove existing 2 Pole breaker blanks and install new 2 Pole 63 Amp circuit Breakers.
3. For rest of connection follow the Connection type#1 on page 5.

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ES-09
Field Installation Manual
Connection Type#3
Use this instruction
If 63 Amp circuit breaker is unavailable and require a new disconnect switch or
other approved device.
ES-09 unit is designed for use with Customer Main Breaker Panel Single Phase 240V AC
up to 400 Amp.
Representative must purchase 63 Amp Blade-Fused Disconnect Switch or 20 Amp
Circuit Breaker for connection of ES-09 to Customer Main Breaker Panel.
1. Install new 63 Amp Blade-Fused disconnect or External Circuit Breaker switch to wall or existing
backboard. Qualified Representative should note if codes allow for direct connection to bus bars in
main breaker panel or requires installation of an additional sub panel.
2. Wire in rigid conduit between customer main breaker panel & external disconnect switch. Connect to
ES-09 using 1/2‘’conduit.
3. Locate earth ground connection in ES-09 and connect to grounding bar or to earth ground rod in
main breaker panel.
4. For rest of connection follow the Connection type#1 on page 5.

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ES-09
Field Installation Manual
Electrical Data Sheet
Model
ES-09
Phase Configuration
Single Phase 240V AC
Maximum Line Voltage
240V AC
Maximum Power
9.27 kVar
Monitoring
PF-Volt, Current, KW,KVA,KVAR- ON Status Of Capacitors
Accuracy
0.18 kVar
Frequency
50Hz
Protection
Capacitor Inbuilt Protection P2
Equipment Protection
Internal design has adequate clearance and creepage distance
against line transients. MOVs not required.
Circuit breaker Required
63 Amp 2 pole
Low Losses
0.5 Watt each step
Human Protection
All High voltage shielded from contact.
Operating temperature range
40oC Ambient
Dimensions(L X H X D)
16” X 20” X 5” ( 400 x 500 x 120 mm) Metal Enclosure Type 1
Operating Life
Switching tested up to 25,000 times, 6,000 as per UL
Wire Gauge & Rating
10mm for Power, 1mm for CT
Unit Weight
13 kg (26 Pounds)

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ES-09
Field Installation Manual
Recommended Parts List
Item
Make
Part No.
Qnty.
Main Wire 10mm 1100v
Any *
UL1015
As required
CT Wire 1mm 1100v
Any *
UL1015
As required
Bonding Wire 10mm 1100v
Any *
UL 1015
As required
CT (Current Sensor)
Megnelab
SCT-0750-050
1
Dowel Plug Size M8
Any
---
4
Screw 50 mm Size M8
Any
---
4
1/2” Conduit Connector
Any *
---
8
1/2” Tube/Conduit
Any *
---
As required
*All the Parts used in installation must be CE recognized .
NOTE
Installation of material and workmanship at the customer’s Main Breaker Panel shall be
the responsibility of the qualified Electrician in accordance with NEC. Any and all
connections exterior to the ES-09 unit shall be the responsibility of the qualified Electrician.