Cen racing Nemesis 7.7 User manual

CEN

Rac:ing

introduc:es theirnewestmonstertruek, The

performancemonstertruckIs basedoff

of

themighty

GEN

TheNEMESISisfully stocked with

new

features that

will

path. TheNEMESIS7.71s designed foranymonstertruck

qualityperfonnancefrom atrue bashing monstertruck,

UUn

U I

II

IO

thekeyfactorsinthe developmentofthemassive NEMESIS

7.

racing atyourlocal

RIC

trackoryou'

re

bashing

In

yourbackyant,

hasall you'

11

everneed inamonstertruck,

and

thensoma.

TheNEMESIS7.7 will also Includean

FM

MX3

radio system

Two

144ozservesareincludedforensured steeringand throttle

NEMESIS

F••t

Fact•

Length

:

23.11n(587mm)

Width :

181n(458mm)

Wheelbase : 15.63in(397mm)

GroundClearance : 3in(76mm)

TireSize : 07.48xW3.541n(D190xW90mm)

Wheel

Size :

04.841n(D123mm)

:7.8cc

:220cc

:15.41ba(7Kgs}

Tools

Thefollowing tools are necessary

to

make assembly& maintenance

of

your

new

R/C car. both

easier

& moreenjoyable.

For

your

safty, exercise

carewhen using anyhand tools, sharp instruments,

or

power

tools duringconstruction. Always use

safty

glasses.

If

you have anyquestions,

please consult

your

local hobbyshop

or

experiencedfriend.

Hexagon

wrench

(kittools supplied)

1.5mm, 2mm, 2.5mm,3mm.

Cross

wrench

(hexagon sockettools)

5.5mm. 7mm. Bmm,10mm,12mm.

17mm.

Hobby

seissors

Forcutting and trimming the car's body,

decals.

Grease

Lubrication ofgears; reduces friction.

Glue

Use

to

gluetires onto thewheels;

temporary repairs.

•1Alwaysuse hand and eye protection

with cyanoacrylic glue.

Threadlock

Forlockingscrews

and

nuts to prevent

loosening.

~

]

Hobby

knife

...-

Use

for

trimming and cutting.

•1This knife cuts plasticand fingers

'-----------'

with equal ease, so becareful

SAFETY

PRECAUTIONS

Phi/lips

screwdriver

Need/a

nose

pliers

Clamping partsduringassembling and

disassembling

Hand

drill

2mm, 3mm, 6mm.

Soldering iron

(40-50

watts) and asmall

amount

of

solder.

• Becareful iron is very hot

eThis

radio

controlled

model

is

not

a

toy.

For

yours

and

others

safty,

the

following

guidelines

and

cautions

should

be

followed

carefully.

WARNING:

Do

not

operate

RIC

car

in

the

following

locations:

1.

Street

2.

Crowded

area;

keep

away

from

children.

3.

Indoors

or

an

unventilated

room.

SUGGESTION:

Outside

in

a

large

open

area

without

obstructions;

RIC

race

track.

eThis

kit

uses

many

kinds

of

small

parts,

sharp

tools,

large

polybag,

and

chemical

materials.

Please

keep

these

and

other

potentially

harmful

Items

away

from

children.

euse

only

FCC

approved

ground

frequency

crystals

in

the

RIC

unit.

eDo

not

operate

a

Gas

powered

car

in

a

residential

area.

The

noise

could

disturb

the

peace.

elf

you

are

operating

several

cars

together.

check

the

frequencies

to

make

sure

none

are

the

same.

Operating

the

cars

on

the

same

frequency

can

cause

radio

interference

and

loss

of

control

of

the

car.

elf

the

car

is

not

operating

properly,

stop

immediately

and

check

the

condition

of

the

car.

eTo

avoid

damage

to

the

RIC

equipment,

or

losing

control

of

the

car,

avoid

running

in

or

near

water.

eTo

always

maintain

control

of

your

car

and

to

avoid

a

jump

start,

Please

do

the

following:

1.

ON

-First

turn

on

the

transmitter,

then

the

car's

receiver.

2.

OFF-

Turn

off

the

car's

receiver,

then

the

transmitter.

eDo

not

touch

the

RIC

car

after

operation,

as

the

engine,

muffler.

electric

motor,

battery,

and

speed

controller

will

be

very

hot!

Allow

to

cool

before

handling.

While

charging

your

car's

battery,

it

could

become

hot.

Carefully

read

your

battery

charger's

instructions

for

proper

use.

ewhen

the

R/C

car

is

in

operation,

do

not

touch

any

of

its

moving

parts

such

as

drive

shafts,

wheel

,etc.,

as

the

rotating

parts

can

cause

serious

injury.

eAfter

operation

of

the

R/C

car,

it

is

necessary

to

remove

the

battery

for

protection

of

the

R/C

equipment.

ePaint

and

grease

are

extremely

flamable,

keep

away

from

sources

of

ignition.

Do

not

puncture

or

throw

away

spray

paint

cans

into

garbage.

02

m

;

I

'''

Shock

Assembly

G828D

Damper

tube

01-01

Shock

Sh•ft

xl

Install

one

piston

onto

each

shock

shaft

as

shown

in

the

diagram.

3mm

l...oGk

nut

1.

Put

ona 3mmshim

onto

tha

shaft.

(The

sidewith

thashortarthreads)

Followad

by

the

pistonthan

the

last

3mm shim.

2.

Secure

the

piston with

one

3mm

lock

nut.

•R•car

Tip•

Thread

the

nut

on with

the

nylonslde11rst.

This

will

help

lt

stay

Inplace.

GS231 -

·•

~

..

Clip

;

)

I

01-02

Shock

Body

xB

OK

X X

1.1nserttwo oilr1ngs

one

spacar

and

one

plasticclipIntoeach

shock

body

as

shown

In

the

diagram.

2.Make

sure

the

plastic

clip

Is

fully

seatedIn

the

shock

body,

refer

to

the

diagram.

01·03

Shock

Body

xB

1

.I

n8e

rt

the

shock

8haftthrough

the

8hockbody.

2.Thread

the

eyelet

onto

the

shock

shaft.

abaut14Dmm

'Racer

Tip'Make

sure

you

screw

the

eyelets

on

equally. Compare

the

shafts

with

each

other

and

adjust

eyelet

If

needed

to

makethem

all

the

same

length.

1

111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111

. I 2 l 4 5 6 7 I f

10

11 12 n 14 15

16 17

.

G70301

•o•rtng

P4

01·04

Rnervolr

xB

1.Firstclose

off

the

bleeder

valve

with

one

P4

'0'

ring and

5x6

buttonheadscrew.

2.Repeat

for

eachreservoir.

03

m

Shock

Assembly

01-0fi

ShockBodyxB

1.Insert

one#

12.5

•o•

ring Intoeachreservoir. Makesure

the

•o•

ring

is

completelysealed

as

shownin

the

diagram.

2. Fill

the

8hockbodywith8hockoil.

Slowly

move

the

~Jhock

shaft

up

and downuntil you

get

all

the

air

bubbles

out

of

the

oil.

Refill

the

shock

to

thetop

with

olllf

needed.

3. Screw

the

reservoir

onto

the

shockbodyand tighten down.

01-61

Shock

Body

xl

1. Nowyou need

to

fill

the

reservoirwithoil. Fill

the

reservoir

up

to

the

bottom

of

the

threads.

Nowslowlymove

the

shaft

up

and downto

get

anyextra

air

bubblesout.

2. Refill

to

the

bottom

of

the

threads

If

neededand Insert

the

cap

with

the

·o·ring. Tighten

downthenloosen 1full turn. Slowlypush

the

shockshaft

all

tha

way

in

and

whileholding

the

ehaftIntighten down

the

cap.

3.Check

your

work,

the

shaftshould

go

all

the

way

Into

the

shockbody.

If

lt

doesn't

youmay

needto bleed

the

shockslightlymore. Shockactionshould

be

smoothwithoutbinding.

4. Repeat

for

each ehock.

GS234 Preloadapacar

G8237

01-07

Shock

Body

xB

m

1.Install

the

preload&pacers, spring cellar, spring,followed

by

the

springretainer

as

pictured.

l

llllllllll111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l1111111111

. 1

~

J 4 ' 6 7 I ' 10

11

IZ U 14 IS 16 17 .

Transmission

Assembly

02·01 Canter

Dlllerentlal

1.The

four

#ex10 screwsmust

be

Insertedthrough

the

GS211

spur

gear

first.

2.Naxtinsert

the

GS208outputshaftwith 12x21x5bearing

through

the

8pur

gear.•

Apply

a smallamount

of

grease

around

the

outputshaft

as

shown.

3.Finish

the

step

at

shownwith

the

GS220gasket,P8

•o•

ring,

14T

bevelgear.

4.Secureassemblywith

one

E2.5clip.

~r------------~------~

O

~~~!un.

Shim

04

m

Transmission

Assembly

02·04

Center

Dltl'erentlal

02-02

Center

Differential

1.

Screw

thefour#6x10

screws

downevenlyuntiltight.Thread

lock

Is

highly

recommended on

thesescrews.

1.

The

four

#8x10 screws

must

be

Insertedthrough

the

GS203

Dlff

case

cover

first.

2.

the

GS208

outputshaftwlth

12x21x5bearingthrough

the

dl!f

case

• Applya smallamount

of

grease

around

the

output

shaft

as

shown.

3. Finish

the

step

at

shownwith

the

GS220gasket,

PS

•o•

ring,

14T

bevelgear.

4.

Secureassemblywith

one

E2.5 clip.

G36851

E2.6

02-08

2nd

shaft

Unit

0 OQ$221

Alumtnum

08220

Adju1Ung

G81UI 8hiM

(Not-)

1.Assemblethe

l,.

•bift

unit

113

shown

in

pielliJ:e. Make

sure

both

end

of

the •haftu:e•ecure by

EA

"B" elips

G$22$

1atShalt

038732

Pln2.8x12

GS8154

E4

02-07

1stahattUnlt

02-03

Center

Dltl'erentlal

1.Install

four

8T

bevel

gears

and

the

four

square

gear

supportsInto

the

Cliffcase.

02-05

Center

DIW.rentlal

1.Fill

the

differentialcase

just

above

the

gears

with

differentialgrease.

2.Secure

the

dlff

case

coverassemblywith

four

#6x10 screws. Tighten them down

evenly

until

tight.

• Thread

lock

is

highly

recommended

"RacerT/p"Tightan down

the

four

screws

evenly

makingsure

they

areallequallysnug.

1.

1"

shift

unit

Is

assembled

as

pictured.

Make

sure

the

2.8x12pin

Is

linedupwith

the

slot

on

the

side

of

the

GS050twin gear.

2. Slideon

the

6x13x5bearing and then secure

with

one

E4

•e•

clip.

3. Following

the

aluminum

tube

,slideG73916 bearing6x13x5

06

m

Transmission

Assembly

02-08 Tranny

1.Assemble

the

transmission

as

shown

in the picture.

2.

Lightly

coatthe

gears with

grease.

3.

Secure both

halves

with

four

3x10 button head screws.

G38511

4•

Screw

3x1 D

02-10 BrakeUnit

GS2D9

1.

Put

three

of

the

GS21 0 brake shoes Into

the

GS249

2nd

Shaft

unit

02-11 BrakeUnit

1.

Insertthree mounting

supports

as

shown

02-09 Tranny

02-12 Brake Unit

GS242

oust

Cover

1.

Install the

two

GS030 brake disksbetween the brake shoes.

Make

sure each diskisin between

two

shoes.

2.

Next align the hexin tha disks with the

hax

on

the

outd

rive.

Brake

assembly

supportfollowed

by

the

GS213

Brake

Cam

as

shown in

the

picture.

3.

Carefullyaligning all the parts slide all the

way

onto tha outdrive

and

securewith three 3x14 screws. Repeat forthe other set.

2.

Diagram B

shows

the

correct

4.

With

both the front

and

rearbrake assemblies secured tothe

order

for

the

other

side.

•

02-13 ExternalExpanding Clutch(2"" Speed)

1.Assemble

the

clutch

as

shown

in

thediagram.

2.

Start

by

threading

the

setscrew

into

the

centerof

each

clutch

shoe.

*Thread lock

must

be used on this

setscrew

to keep

it

in place.

3.

one

3mm

lock

nut

into

each clutch shoe.

Lock

for

the

side

with

the

hex

where

the

Iock

nut

will

sit.

4.

Place

one 5mm ball

into

the

canter

if

each shoe.

5.

the

GS055

shift

hub into

the

centerofthetwoshoes.

6.

Slide

one

black,

(soft)

spring,

onto

each

of

the

two 3x16 button head screws.

7.

Thread

the3x16screws,

with

springs,

into

the

3mm

locknuts.

Tighten

theiTI.-

/-

up

just

enough

to

hold

the

shoes tothe hub. Final

adjustment

will

be

_--'

made later.

~"'''~~

ftr

~

8.

Adjust

the

setscrews

so

the

ball

just

touches the

shift

hub. ,

~-

Slowly

lighten

the

setscrew

while

looking

at

the

centerwhere

~~'

the

shoes

and

hub meet.

Once

you

see

the

shoe

lift

slightly

/8

centertransmission Install the GS212 brake 636311

cam

brace overthe brake cams secure with 3x1o

two

3x1

0screws.

G36501

s•screw

3x14

2

,,

loosen

1/8

turn.

Repeatforthe

other

shoe.

(i

3

C,:~;'

9.

After

you

have

adjusted

both setscrews

tighten

down

',

(Nickel)

,

Shoe

_

3x16

screws

all

the

way

being

careful

not

to

crush the

',,

_

_--

\-

3

G3~~~

1

_-

/

springs.

Then

loosen each

screw

5 turns.

Minor

--

- _____ ____m_m_

~c

_

~"

-

-----

adjustment

may be desired

for

personal

shift

point

Gsoes

preference. GS241

02-14 External Clutch

Gear

1.

Insertone G73914 Bx16x5 bearing Into the

GS056hub.

2.Atlach

the

spur

gear

tothe GS056 hub using

three

3x5 screws.

3. Thread

lock

is required

on

these

screws.

02-15 External One Way Gear

1.

Attach

the

spur

gear

to

the

GS047 one-

way

hub

using three 3x5screws.

2. Thread

lock

is

required

on

these

screws

06

02-16 External

Shift

Unit

1. Slide

the

clutch

gear

onto

the

ax1ernal expanding

clutch followed bythe

one-way

gear

hub.

Externalexpanding

Clutch

One-way

gear

m

Transmission

Assembly

02-17

Tranny

1.1nsertone2.5x10 pin through

the

main

shaft

as

shown.

2.Siideexternal

shift

unit

assemblyonto the mainshaft.

3.Secure with

one

*T* bolt.

*Don't

lighten too much

or

itwill bind the assembly.

m

GS018

Suspension

Assembly

"E"CIIp

GS217

Wheel hub

03-01

Drive

Shaft

Assembly

x4

1. Insertone barrel Intothe

axle

as

shown.

2.Align the pin hole on the driveshaftand barrel.

3. Push pin through and securewithtwo

E2

*E* clips

4.

Repeatthree moretimes.

03-02

Hub

and

Drlveshaft

Assembly

x4

1. Insertone 10x19x5bearing on the inside

of

theGS246 hub.

2. Insertone8x16x5bearingonthe outside

of

the GS246 hub.

3. Slidethe wheel axle through

the

huband bearings as shown

in

the picture

4. Slideon the wheel hub and secure byinserting one 3x22 pin and setscrew.

5.

Repeatforeach

hub.

"Racer T/p"Thread lockrecommended on the 5x5 setscrew.

Set

~

,

L-

~

a

---G

~~~

1

-

4----

~

.....

G36722 Bearing

3x22

Bx

1SxS

GS247

Carrier

Whaalaxle

03-03 Hub

and

Spindle

Assembly

x4

1. Puttwo#4pivot bushings into the carrieras shown

in

thediagram.

2. Line upthe spindle pivotbushings andthe hub, and tighten down

two4x15

cap

head screws.

3.

Repeatfor

each hub.

03-04

Upper

Suspension

Arm

Assembly

x4

1. Firstthread

on

the GS074rod end onto the GS067threaded

tie

rod.

2. Nextthread the tie rod and rod end

into

the GS248 uppersuspension arm.

3.

Repeatforthe

other

side.

07

m

Suspension

Assembly

03-05

Suspension

Arm

Assembly

(Front-right)

1.

Attachthe uppersuspension arm to the hub using one 3x25screw

with3mm lock nut.

2. Repeat

for

other

side.

1111111111!

111111111

~

llllllllllllllllllllllllllllll

Rear-left

(None

for

4WS

only)

03-07

Suspension

Arms

03-06

Suspension

Arm

Assembly

(Front-right)

1.

Attachthe

lower

suspension arm

to

the

hubassembly using one 3x44

screwand 3mm locknut.

Arrow

Front-right

(Rear-left

for

4WS)

Mark"B"

Rear-right

(None

for

4WSonly)

1. Mountthe suspension arms as shown

In

thediagram. Notice the direction

of

thearms.

Notlr:a: Lookcarefullyand you will find anarrow. This arrowshould always pointtowards the outside

of

the

truck. Use thisarrow

for

the frontand rear.

Di,,erential

Assembly

04-01 Differential

1.The

four#6x10

screws must

be

inserted through theGS202 ring gearfirst.

2.

shaft

with 12x21x5bearing through the ring gear.

• Apply a smallamount

of

grease aroundthe outputshaft

as

shown.

3. Finishthe step

at

shown withthe GS220 gasket,

PB

"0"

ring, 14Tbevel gear.

4.

Secureassemblywithone E2.5 clip.

08

GS220

Gasket

BevelGear

14T

G36851

Di,,erential

Assembly

04-03 Differential

1.1nstall Bevel Gearinto GearSupport

2.Siidethe

unit

into designate

slotson thed

iff

case.

04-02 Differential

1.Screw the four#6x1 0 screws down evenly until tight.

Thread

lock

Ishighlyrecommended onthese screws.

04-04 Differential

1.

Thefour#6x10

screws must

be

inserted

through

the

GS203 Diffcase coverfirst.

2. Next insertthe GS204

output

shaftwith

12x21x5bearing through the

dlff

case

cover. 0

O

~~~~~um

65220

Adjuating

Gasket

Shim

c_

_________

___;_(N_ot

---,lncludlld)

•

Apply

a small amount

of

grease around

the

output

shaftas shown.

3. Finishthe step at shown with the GS220

gasket, P8•o• ring, 14Tbevel gear.

4. Secure assemblywith one E2.5clip.

04-05 Differential

GS201

Baval Gaar

14T

1.

Fill thedifferential case

just

abovethe gearswith differential grease.

2. Securethe

diff

case coverassemblywith

four

#6x10 screws. Tighten

them downevenlyuntiltight. • Thread lockIshighlyrecommended.

"RacerTip"Tighten down the fourscrews evenly

makingsure they

are

all

equally snug.

Gear

Box

Unit

05-01 Gear

Box

Unit

1.Siide2 8x16x5bearing onto the

diff

housing

2.Siideon Bevel Gearand Differential

3.Ciosethe

dlff

casewith

dlff

housing marked

"A"

4.SiideGS093 ontothe Bevel

Gear

shaft

5.ApplyThreaded Lockon the 5x5 screw

09

G36102

G73921

Bearing

12x21xi;

GS204

Outdrive

Gear

Box

Unit

05-02

Front

Bulkhead

1.

Assemble the front bulkhead assembly

as

shown.

2. Makesurethe plug goes

into

the upper holeon the

bulkhead.

05-04

Bulkhead

G36302

Screw

4x10

G36302

Screw

4x10

05-03

Rear

Bulkhead

1.Assemblethe

rear

bulkhead assembly

as

shown.

2. Makesure the pluggoes into thelower hole on the

bulkhead.

05-05 Bulkhead

G36302

Screw

4x10

1. Secure theGS044shock

tower

to the

bulkheads using

four4x15

cap screws. 1.SecuretheGS048 bracket

to

the

bulkhead

using two4x15screwsand #4 shims.

2. Repeat

for

the rear.

Front/Rear

End

G36311

Screw3x10

G36311

Screw3x1

06-02

FrontBumper

1.Attachthe CENemblem and head lightsusing3

x1

0 button head

screws

to

the

front

bumperonly.

2.Repeat

for

rear.

06-01 Bulkhead

1.

Attach thesuspension arms using two GS026 pin screws,

two

aluminum

braces,followed upwith locknuts.

2. Now installthe uppersuspension armsand braces using GS025pin screws.

3. Repeat

for

the rear.

G36313

Screw

3

x1

6

06-03

Front

Bumper

1.Attach bumperand skid plate

us

ing two3x10 andtwo3x16 button head

screws. Notice 3x16 screws must

go

through

sk

id plate intothe bumper.

10

Front/Rear

End

Skldplata

06-04

Rear

Bumper

(GS042)

G36313

Seraw

3x16

1

..

Attach the bumperand skid plateusingtwo3x1 0 and

two

3x18 button head

screws. Notice3x18 screws must go through skid plate into the bumper.

06-06

Front

and

Rear

Shocks

06-05

Front

and

Rear

Bumper

1.Attach tha

front

and

rear

bu

mpar/skid plate

assemblies using

four

3x18cap head screws.

Notice:

Thread lockrecommended

for

thesescrews.

1. Press

in

oneshock mount pivotball into the upperand lowereyelets

for

each shock.

2.Attach twoshocks to each suspension arm using

two3x52screwsand two3mm looknuts.

06-0B Toe-In

Bar

1. Secure the toe-in barswith brace to the rear bulkhead usingtwo3x20 cap head

screws.

Notice: Mount

bars

with adjusting hole on theoutside

for

easieradjustment.

2. Secure the

outer

side

of

the

bar

to the rearspindle using two3x20cap head screws.

1

1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111

. 1 1

~

4 s 6 1 8 9 .

11

06-07 Toe-In

Bar

x2

GS016

E!all7.8

1.Thread the GS074 rods endsontothe rear GS255 toe-in bars.

2. Press one GS016 pivot bushing intoeach rod end.

Notice: Carefully

look

at

the

eyelet holes. Insertbushing Into

open side.

06-09

Lower

Bracket

x2

1. Mountone GS048 bracketontofrontand rear GS059B skid

plates using three 4x12flat head screws.

Front/Rear

End

06-10

Rear

Skid

Plate

06-11

Servo Saver

1. Screw ball stud into thesaver

2.Assemble the servo saveras shown. Make sure

the

hex

onthe GS259

is

correctlyseated.

3.Tightenthe spring tension down untilyou have6mm

of

threads exposed.

GS261

Adjusting Nul

06-13

Servo

Saver

'-----

GS014

I IIIIIIIII!IIIIIIII

I~

IIIIIIIIII

G36401

3mm

Lock

1.Attach two GS258steering postsonto the front bottom plate using

two4x12

flat headscrews.

06-12

Steering

Bell

Crank

1.Attach the canter

link

to each steering bellcrankusing 3x18 cap screws,

two3mm washers, two3mm locknuts and the GS012#3bushlngs Double

check

you havethe parts

in

thecorrect

order

aspictured.

2. Bellcranksshould pivot freely. Loosen screws slightly

if

needed.

06-14

Front

Skid

Plate

Notice:

Thread lock

is

recommended

for

these screws.

2.

four

G73917 bearings Intothe upperand lowerbell cranks

as

shown

in

the picture.

G36112

Screw

4x12

06-15

Steering

Rod

Assembly

:x2

1.Thread twoCT032

into

twoGS072steering rods.

2. Press in one pivotbushing(Ball6.8) into each rod end.

G73911

Bearing

6x10x3

1.With the steering assemblymountedcorrectly

ontothe bottom plate, secure the entire end

assemblyonto the bottom plate using

two4x16

flat

head screwsandtwo

4x12flat

head screws.

Notice:

Carefully

look

at

the

eyelet holes. Insertbushing into

06-16

Steering

Rods

1.

First

mountthe steering rods

to

the bellcranks usingtwo3x18 caps screws and3mm

locknuts.

The

steering rod should

be

mounted to the bottom side

of

the bell cranks.

2.

outer

side

of

thesteering rod

to

the spindlesusing two 3x20 cap head

screws.

openside.

GS017

Ball6.8

lllllllllll111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l111111111l1111111111

I 2 3 4 S 6 7 8 9

10

ll

12

GS072 Normal threaded GS017

Ball6.8

Radio

Box

07-01 Radio Box(GS03B)

1.

Attach thelid mount

to

the

box

using one

3x1

0 button head screw.

2.

Mountthe

second lid mountand post using

two

3x

10 button headscrews.

07-03 Steering Servo

1.Mountthesteering servo

to

the

underside

of

the radio box using

four3x14 screws.

07-05 BatteryCompartment

G36501

G36221

1.

Install

four

fresh

AA

batteries intothe G82114 batterypack.

2. Feed theplug through

the

outlethole on the inside

of

the battery

compartment.

3. Mounland secure GS264 Battery coverwith one G36791 clip.

13

07-02 Radio

Box

1.MounttheG82113

on/off

switchwith plateusing two 2x10screws

07-04 Throttle Servo

1.

Mountthrottleservoto the upper

side

of

the radio box using

four

3x14 screws.

Notice:Payattention to the placement

of

eachserves

output

shaftin

the diagram

07-06 ReceiverCompartment

1. Feed theantennawire through

the

outlethole located on

the inside

of

the receivercompartment.

2. Mount and securethe GS265 receiver coverwith oneG36791 clip.

3. Gentlyslidethe antenna wire upthroughthe SP32 antennastrawand press

into

mount.

Engine

01·01 Engine

Mount

070428

Glowptugft

1.

Mountthe

engine

to

the

engine

mount

using

four

3.5x14

caphead screws.

Notic&:Thread

lock

recommended

on

thesescrews.

01·04

Clutch

Bell

1.

Put

adjustingshim

onto

the

clutchbell

after

threading on

the

tlret

pinion

gear

If

needed.

Notice:Thread

lock

recommended

for

bothpinion geans.

2.

Slide

onemoreadjustingshim

onto

theclutch

bell

and

thread

on

eecondgear.

0$218

Pinion

gear

20T

08·02 VentedFlywheel

1.

Installone9.6x14x0.5 copperehlm

onto

thecrankshaftfollowed

bythe

drive

cone.

2.

the

GS266flywheel

onto

the

drive

cone and secure

wllh

the

GS287

nut.

Notice:Thread

lock

is

recommended

for

the

nul.

Note

Dlret:tlon

'

I

'

\ \ \ \ ' \

',

'

I

,'

GS003

I

/

',

·"·'/

---------

-·

08·03

Clutch

Shou

1.

Put

oneclutcheprlngInto

the

center

of

eachehoe lining

up

the

eyelet

with

the

hole

In

eachehoe.

2.

Preea

the

ehoewith theeprlng Inthe

canter

half

way

onto

thepin on

the

flywheel.

3.

Usinga

flat

headecrewdrlver

press

thesmall tab

on

thespring Intothe

groove

found on

the

clutch

nul.

4.

Press

shoe

andspringall the

way

down

onto

theflywheel pin.

5.

Repaatfor

eachahoe.

8.

If

done

correctlytheahoaa

will

be

heldclose

by

the

springs.

Of-05

Clutch

Bell

1.Press one5x1

Ox4

bearing

into

eachaide

of

the

ClUtch

bell.

2.

Slide5x7x0.2shlma

onto

thecrenkahattfollowed

by

the

clutchball .

3.

Secure

with

one

3x8cap

screw

and washer.

G38221

SCPIIW3x8

14

GH801

Wuher3mm

Engine

08-06

Muffler

Pipe (GS080)

1.Assamblathe muffleras shown

in

thediagram.

2.Use four3x12 button head screws

to

hole pipetogether.

Notice:Thread lockrecommended

for

thesescrews.

3.Thraad

in

nipplewith

"0"

ring intothe front portion

oftha

pipe.

08-07

Air

Filter

1.Pressthe foam filterinto the rubberair

filter

mount.

2.Press entire

air

filler

ontothe carburetors air intake.

m

Mid

09-01

Fuel

Tank

GS268

"O"rlng G36191

08-08

Muffler

Pipe

1. Push theGS024exhaustcouplerontothe GS080 pipe.

2. Pressthe GS070 manifold into the GS024 exhaustcoupler

3. Secure using two FF068 medium

zip

ties. Trim

off

excess

zip

tie.

4. Pressoneexhaustgasketontothe engines exhaustport.

5. Gentlypressthe manifold assemblyontothe engine and secure usingthe

supplied manifold spring.

15

Notice; The exhaustspringshould

wrap

around theangina case notthe

carburator.

09-02

Engine

Plate

GS041B

Engine Plate

G70357-18

Exchaustgasket

' \ \ \ \\ I

\

m

Mid

09-03

Steering

Servo

on

Rear

End

for

Optionai4WS

1. The diagramshows the installation

of

the rear

steeringservo(optional).

2. Notice theplacement

of

the servos outputshaft.

09-04

Chassis

Plate

1.

Assemble thecentersections to the

side

plate

as shown

in

the following order.

2.

1"

RadioBox,

2"

Transmission,3"' Engine plate.

09-06

Roll

Over

Bar

1.

Mountthe

GS081Aroll over barusingfour4x12 button head

screwsand

four4mm

locknuts.

09-07

Engine

09-05

Chassis

Plate

1.Attachthe GS092 pipe mount

to

the left side plate using one

4x10 screw.

2. Securethe side plate to the main chassisassemblyusing

seven 4x12 screws.

1. Mountthe massive .46engine to the engineplateusing four4x1 0 hexagonal head crews.

Gearmesh will need

to

be set. Notice:Thread lock

is

recommended

on

all these screws.

Setting ProperGearMesh

The engine plate

is

slotted to allowdifferentsize gearsto

be

used. This meansyou must

manually

setthe

distance between

the

spurand pinion gears.Firstscrewall

four

engine

mountingscrewsdown leaving them

just

loose enough

to

slide theengine right and left.

Slidethe

two

sets

of

gearsall the way togetherthen back

off

slightly. Tighten down

two

of

thescrewstemporarily

to

holdengine

in

place. Nowyou need

to

checkthe

gear

mesh.

Hold one

set

of

gearsstill, and check the

other

set

for

movementbetween

the

two sets

of

gears. When setcorrectlythe

gearsshould spin smoothly,

while being

as

closetogether

as possible. Tightendown

all remaining screws.

16

m

Mid

Frame

10·01

FrontEnd

1.

Securethefrontend

to

the

left

ehaaala

plateusingthree

4x12

buttonhead screws.

10·03

Front

End

1.

Secure

the

front

aide

of

the

radio

box

using

four

4x12

ecrews

as

shownIn

the

picture.

Notice:

Thread

lock

is

recommended

for

the

two

4x12

acrewa

that

threadIntotheGteerfngposts.

09·08

lllumer

Mount

1.

Firet

Glide

the

pipe

mount

wire

through

the

pipemounthole.

Secure

it

with

the

4x6

set

screw.

2.

the

pipe

mount

wire

through

the

and

of

the

muffler.

Secure

I!

with

the

6x6

set

screw.

10-02

FrontEnd

1.

Finish1ecurfng

the

front

end

with

three

4x12

headscrews

for

the

tight

side

of

the

chaeaia.

10-D4

Re•rEnd

1.

NeKt

secure

therear

end

assembly

toltle

dlaMis

using

three4x12button

head

.crews

on

aadlsldeas

shown.

17

Mid

10-05 Rear

End

1.

Secure

the

left

side

using

three

4x12

buttonhead

screws.

10-07 Steering

Rod

1.

Screw

the

cell

cup

and

the

ballend on equallyuntil

you

get

a distance

of

20mmbetween

the

ends

of

eachcup.

10-10 Throttle

Linkage

1. Slide

the

throttlehardware

onto

the

throttle

controlrod

in

the

order

shown.

Leave

the

sewcrewsloose,

willadjustandtighten

in

later

ateps.

18

10-09 BrakeLinkage

10-06

RearEnd

1.Secure

the

rear

of

the

angina

mounting

plate

using

four

4.x12

buttonheadscrews

as

shown.

10·01

Steering

Rod

1.GenUysnap

the

ball

cup

and

ball

end

onto

the

ballstubs.

Minor

adjusting

may

be

needed

to

get

the

serve

ann

and

the

bell

crank

parallel.

1.

First

Insert

the

brakerod

Into

Ill&

second hole

oftha

serve

hom.

2.

the

hardware

onto

the

rod

In

the

order

shown

In

the

diagram.

Leave

the

setscrewsloose.

will

adjust

in

later

steps.

03$261

Scnnw3x4

038251

Screw3x4

Mid

---------

---

-

~-

~~

\ \ '

10·11

CarburetorAnn

1.

Thread

the

c:arburetor

ball

c:up

onto

the

short

throttle

rod.

10-12 Throttlti!Brake

Llnbge

.,

·'

'

\

I

Flnl•h•d

Throttle/BrakeLinkage

1.

Mount

the

GS082

throttle

linkage

elbow

to

the

bracket

using

one

3x18

cap

head

screw.

Leave

loose

enough

to

move

freely.

2.

Insert

the

short

throttle

arm

into

the

throttle

elbow

as

shown.

3.

Snap

the

ball

cup

onto

the

ball

stud

found

on

the

carburetor.

4.

Insert

the

two

brake

lever

arms

Into

the

two

brake

camshafts

using

two

3x4

setscrews.

19

Frame

10-13 Wheels(GS228) 10-14 Wheels

1. Firstcarefullyseatthefoam Inside the tire.

2. Gentlypullthe tirewith insert over the wheel. You

want

the

mounting rib

to

sit

in

theridge

on

lhe

wheel.

1.Afterthe

glue

on

the tires

has

dried completely

it

istime

to

boltthem

to

the truck.

2.Using thesupplied wheel wrench,

lighten

down theGS229wheel nuts.

3.

After

the

lire

is neatlyseated on the wheel you need to

glue

the

tires

to

the wheels.

4. Using CAglue, liftthe tire up slightlyfrom the wheel andapplya

small bead aroundthe entire wheel/tire.

5.

Repeatfor

each side

of

each tire.

GS2.14

10-15

Body

Mounts

1.MountfourGS045body mounts to the

front

and

rear

shock

lowers using eight

3x16 cab screws. You will usetwoscrews on each mount.

Notice:

There are

two

lowersholesto choose from. On the rearshock

tower

use

theforward hole. On the front use the backward hole. When donethe

front

and rear mounts should point straightup.

2.

Put

one bodyclip Into the second holefrom the bottom on each post.

3.

After

putting the bodyon secure with a second

set

of

bodyclips.

20

GX61

10-18

Body

1.The Nemesisbody comes pre-drilled

for

you.

2. Selectthe heightyou would like the body

to

sit. InsertoneG36793

bodyclip intoeach bodypost. Makesure you have the clips in the

samehole on each post.

3. Place bodyontothe postandsecurewith FF069 bodyclips.

Remember

to

insert

theantennatuba through thebody.

CEN Racing Nemesis 7.7 User manual

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