4.5Hydraulic attachments execution
NOTE: Material damages caused by permeable
connections!
Attachment duct lines install without connecting
on HPe2/4CM connections.
NOTE: Installation damage due to bad quality of
water! Heating installation can be damaged by
corrosion or scale depending on water
characteristics.
Comply with filling requests for water according
to VDI 2035 or project documentation and
catalogue.
Heating duct lines connect as follows:
Connect return line on connection 5(image 2).
Connect start line on connection 4(image 2).
4.6.1 Filling the HPe2/4CM with
heating water and sealing test
Waterproof should be tested prior to put on the boiler.
DANGER: Injuries and/or material damages can
occur with overpressure when testing watertight!
High pressure can damage regulatory and
safety devices and reservoir.
After filling with water set the HPe2/4CM on
pressure that is equal to the opening pressure
of safety valve.
Comply with maximum pressure of installed
components.
After testing sealing, open again closing
valves.
Make sure that all pressures, regulatory and
safety parts work correctly
DANGER: Health threat due to mix of drinking
water!
It is demanding to respect state norms and
regulations on avoiding mix drinking water
(with water from heating installations).
Comply with EN 1717.
NOTE: Material damage due to temperature
tension.
If you fill the HPe2/4CM in hot condition,
temperature tension can cause cracks due to
tensions. HPe2/4CM will start to leak
Fill the HPe2/4CM only in cold condition
(temperature of empty duct can be max 40°C)
Fill the HPe2/4CM only through quick valve
on pipe installation (return line) of the
HPe2/4CM
Connect the filling hose to the water supply network and
slowly fill it with water so that all the air comes out of it and the
water starts to flow continuously.
Close the tap on the water supply network and connect the
free end of the hose to the tap for filling and emptying the
heating installation. Secure the hose with a clamp.
Open the installation filling and draining tap and slowly charge
the HPe2/4CM. Monitor the pressure rise and close the tap
when the operating pressure is reached.
Bleed the installation via the valve on the radiator.
If the operating pressure drops by venting, the water must be
topped up.
Test for leaks according to local regulations.
After you have tested the tightness, open all the elements that
you closed due to filling.
Check that all safety elements are working properly.
If the HPe2/4CM is tested for leaks and no leakage is
observed, set the required operating pressure, according to
the pre-pressure of the expansion vessel.
Remove the hose from the filling and emptying tap.
Enter the operating pressure and water quality values in the
operating instructions.
4.6.2 Heating pump air emission and de-
blocking
This device does not have a circulation pump in it.
When the external pump is blocked, do the following:
Unscrew the center screw in the middle of the "head" of the
pump
Carefully try to unlock the pump shaft with a suitable
screwdriver.
4.6.3 HPe2/4CM venting and installation
This device does not have a built-in vent, because the
construction of the HPe2/4CM vessel is such that air cannot
remain trapped in the boiler but exits the HPe2/4CM through
the pressure pipe.
Ventilation must be installed on the installation, so as to
ensure venting of the air that can come out of the pressure
pipe, as well as venting of the entire installation.