Chamberlain Power Drive PD200 Series User manual

GARAGE DOOR OPENER
Series PD200
1/2 HP
For Residential Use Only
Complies with UL 325
regulations effective
January 1, 1993
®
Owner’s Manual
■Please read this manual and the enclosed safety materials carefully!
■Fasten the manual near the garage door after installation.
■The door WILL NOT CLOSE unless the Protector System®is connected
and properly aligned.
■Periodic checks of the opener are required to ensure safe operation.
■The model number label is located on the front end panel of your opener.
™
The Chamberlain Group, Inc.
A DUCHOSSOIS ENTERPRISE
845 Larch Avenue
Elmhurst, Illinois 60126-1196
www.chamberlaingroup.com

2
Introduction Pages 2-7
Safety symbol and signal word review........................2
Preparing your garage door........................................3
Tools needed...............................................................3
Planning ..................................................................4-5
Carton inventory..........................................................6
Hardware inventory.....................................................7
Assembly Pages 8-11
Assemble T-rail & attach the pulley bracket................8
Install the trolley..........................................................9
Fasten the T-rail to the motor unit...............................9
Install the chain/cable and sprocket cover................10
Tighten the chain and cable......................................11
Installation Pages 11-27
Installation safety instructions....................................11
Determine the header bracket location................12-13
Install the header bracket..........................................14
Attach the T-rail to the header bracket......................15
Position the opener...................................................16
Hang the opener .......................................................17
Install the door control...............................................18
Install the light and lens ............................................19
Attach the emergency release rope and handle.......19
Electrical requirements..............................................20
Install the Protector System®................................21-23
Fasten the door bracket.......................................24-25
Connect the door arm to the trolley.....................26-27
Adjustment Pages 28-30
Adjust the travel limits...............................................28
Adjust the force.........................................................29
Test the safety reversal system.................................30
Test the Protector System®........................................30
Operation Pages 31-34
Operation safety instructions.....................................31
Using your garage door opener................................31
Using the wall-mounted door control ........................32
To open the door manually........................................32
Care of your garage door opener..............................33
Having a problem?....................................................34
Programming Pages 35-36
To add a hand-held remote control...........................35
To erase all codes.....................................................35
Multi-function remotes...............................................35
To add or change a Keyless Entry PIN.....................36
Repair Parts Pages 37-38
Rail assembly parts...................................................37
Installation parts........................................................37
Motor unit assembly parts.........................................38
Accessories 39
Repair Parts and Service 40
Warranty 40
TABLE OF CONTENTS
When you see these Safety Symbols and Signal
Words on the following pages, they will alert you to
the possibility of serious injury or death if you do
not comply with the warnings that accompany them.
The hazard may come from something mechanical
or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following
pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if
you do not comply with the cautionary statements
that accompany it. Read them carefully.
Mechanical
Electrical
WARNING
WARNING
CAUTION
INTRODUCTION
Safety Symbol
and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.

3
Pliers
Wire Cutters
Claw Hammer
Hack Saw
Screwdriver Adjustable End Wrench 1/2" and 7/16" Sockets
and Wrench
Drill
Tape Measure
2
1
Stepladder
Pencil
3/16", 5/16" and
5/32" Drill Bits
Carpenter's
Level
To prevent damage to garage door and opener:
• ALWAYS disable locks before installing and operating
the opener.
• ONLY operate garage door opener at 120V, 60 Hz to
avoid malfunction and damage.
To prevent possible SERIOUS INJURY OR DEATH:
• ALWAYS call a trained door systems technician if
garage door binds, sticks, or is out of balance. An
unbalanced garage door may not reverse when
required.
• NEVER try to loosen, move or adjust garage door, door
springs, cables, pulleys, brackets or their hardware, all
of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to
garage door BEFORE installing and operating garage
door opener to avoid entanglement.
Preparing your garage door
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
•Complete the following test to make sure your
garage door is balanced and is not sticking or
binding:
1. Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place,
supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call
a trained door systems technician.
Tools needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as
illustrated below.
WARNING
CAUTION
Sectional Door
One-Piece Door

Safety Reversing Sensor
Support bracket &
fastening hardware
is required.
See page 17.
— — — — — — — —
Door Center
Header Wall
FINISHED CEILING
Torsion
Spring
Extension
Spring
OR
Safety
Reversing
Sensor
Gap between floor
and bottom of door
must not exceed 1/4"
Access
Door
Wall-
mounted
Door
Control
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.). See page 24 for details.
Motor unit
Slack in chain tension
is normal when
garage door is closed
4
SECTIONAL DOOR INSTALLATION
Planning
Identify the type and height of your garage door.
Survey your garage area to see if any of the
conditions below apply to your installation. Additional
materials may be required. You may find it helpful to
refer back to this page and the accompanying
illustrations as you proceed with the installation of
your opener.
Depending on your requirements, there are several
installation steps which may call for materials or
hardware not included in the carton.
• Installation Step 1 – Look at the wall or ceiling
above the garage door. The header bracket must
be securely fastened to structural supports.
• Installation Step 5 – Do you have a finished ceiling
in your garage? If so, a support bracket and
additional fastening hardware may be required.
• Installation Step 10 – Depending upon garage
construction, extension brackets or wood blocks
may be needed to install sensors.
• Installation Step 10 – Alternate floor mounting of
the safety reversing sensor will require hardware
not provided.
• Do you have an access door in addition to the
garage door? If not, Model 7702CB Outside Quick
Release is required. See Accessories page.
• Look at the garage door where it meets the floor.
Any gap between the floor and the bottom of the
door must not exceed 1/4". Otherwise, the safety
reversal system may not work properly. See
Adjustment Step 3. Floor or door should be
repaired.
SECTIONAL DOOR INSTALLATIONS
• Do you have a steel, aluminum, fiberglass or glass
panel door? If so, horizontal and vertical reinforce-
ment is required (Installation Step 11).
• The opener should be installed above the center of
the door. If there is a torsion spring or center
bearing plate in the way of the header bracket, it
may be installed within 4 feet to the left or right of
the door center. See Installation Steps 1 and 11.
• If your door is more than 7 feet high, see rail
extension kits listed on Accessories page.
Cable Pulley
Bracket
Header
Bracket Trolley
Straight
Door
Arm Emergency
Release
Rope & Handle
Door Bracket
Garage
Door
Curved
Door
Arm
Garage
Door
Spring
Header
Wall
CLOSED POSITION

CLOSED POSITION
Access
Door
Gap between floor
and bottom of door
must not exceed 1/4"
Safety
Reversing
Sensor
Safety
Reversing
Sensor
Wall-
Mounted
Door
Control
Cable
Pulley Bracket
Door
Bracket Straight
Door
Arm
Trolley
Header
Wall
T-rail
Garage
Door
Cable
Emergency Release
Rope & Handle
Chain
Header
Bracket Curved
Door Arm
5
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to
the information relating to sectional doors in
Installation Step 11.
• Depending on your door’s construction, you may
need additional mounting hardware for the door
bracket (Step 11).
Safety
Reversing Sensor
FINISHED CEILING
Support bracket
& fastening
hardware is required.
See page 17.
Slack in Chain Tension
is Normal When
Garage Door is Closed
Safety
Reversing Sensor
Header
Wall
Access
Door
Gap between floor and bottom
of door must not exceed 1/4".
Motor Unit
Wall-mounted
Door
Control
ONE-PIECE DOOR WITHOUT TRACK
CLOSED POSITION
Cable
Pulley Bracket
Header
Bracket
Trolley
Straight
Door
Arm
Emergency
Release
Rope & Handle
Door
Bracket
Curved
Door
Arm
Header
Wall
Cable
T-rail
Garage
Door
ONE-PIECE DOOR WITH TRACK
Without a properly working safety reversal system,
persons (particularly small children) could be
SERIOUSLY INJURED or KILLED by a closing garage
door.
• The gap between the bottom of the garage door and
the floor MUST NOT exceed 1/4". Otherwise, the safety
reversal system may not work properly.
• The floor or the garage door MUST be repaired to
eliminate the gap.
WARNING

6
Cable Pulley
Bracket
2-Conductor Bell Wire
White & White/Red
Trolley
Header Bracket
Chain and Cable in
Dispensing Carton
Curved Door
Arm Section Straight Door
Arm Section
Safety Labels
and
Literature
Sprocket Cover
Rail Brace (3)
T-rail
Center Section
(each) (2)
T-rail
End Section (2)
Hanging Brackets
UP
CEILING MOUNT ONLY
Light Lens
Door Bracket
SECURITY✚
Single-Function
Remote Control Transmitter
Multi-Function
Door Control Panel
LOCK
LIGHT
Model PD200 (1)
Model PD200-2 (2)
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with
2-Conductor White & White/Black Bell Wire
attached
Safety Sensor
Bracket (2)
Your garage door opener is packaged in one carton
which contains the motor unit and the parts illustrated
below. Note that accessories will depend on the
model purchased. If anything is missing, carefully
check the packing material. Parts may be stuck in the
foam. Hardware for assembly and installation is
shown on the next page. Save the carton and
packing material until installation and adjustment is
complete.
Carton Inventory

Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
7
Lock Washer
5/16" (4) Lock Nut
1/4"-20x7/16" (12)
Nut
5/16"-18 (5)
Washered Screw
5/16"-18x1/2" (2)
(mounted in opener)
Carriage Bolts
1/4"-20x1/2" (12)
Hex Screw
5/16"-18x7/8" (3) Master Link (2)
Trolley
Threaded Shaft (1)
Wing Nut
1/4"-20 (2) Insulated
Staples (30)
Carriage Bolts
1/4"-20x1/2" (2)
Nut 5/16"-18 (4)
Clevis Pin
5/16"x2-3/4" (1)
NOTICE
Handle
Dry Wall Anchors (2)
Clevis Pin
5/16"x1" (1)
Clevis Pin
5/16"x1-1/4" (1)
Hex Screw
5/16"-18x7/8" (4)
Rope
Ring Fastener (3)
Lock Washer 5/16" (4)
Lag Screw
5/16"-9 x1-5/8" (2)
RAIL GREASE
NO. 83A4
Rail Grease
Lag Screw
5/16"-18x1-7/8" (2)
Self-Threading Screw
1/4"-14x5/8" (2)
ASSEMBLY HARDWARE
INSTALLATION HARDWARE

8
ASSEMBLY STEP 1
Assemble the T-Rail and
Attach the Cable Pulley Bracket
To avoid installation difficulties, do not run the
garage door opener until instructed to do so.
1.Align the four T-rail sections on a flat surface
exactly as shown. Center sections are
interchangeable. Front and back sections are also
interchangeable for ease of assembly.
2.Insert the carriage bolts so the square
bolt necks seat in the square holes
in the T-rail sections and pass
through the round holes in the rail
braces. Make sure bolt necks are
seated in the square holes and rails
are aligned before you tighten lock
nuts. Improper assembly can cause
jerky trolley operation, noise and/or
nuisance door reversals.
3.Assemble lock nuts, ensure alignment
and tighten.
NOTE: If T-rail is not assembled exactly as shown,
trolley will not travel smoothly along length of rail
or it will hit against nuts.
4.Position the cable pulley bracket on the front end
of the T-rail as shown. Fasten securely with the
hardware shown.
NOTE: When tightening the screws, be sure to
keep bracket parallel to the rail. Otherwise, the rail
may bow when the
opener is operated.
T-RAIL BACK
(TO MOTOR UNIT)
T-RAIL FRONT
(TO DOOR)
Cable pulley bracket
attaches to FRONT
END of T-rail
T-rail
(End Section)
T-rail
(Center Section)
Carriage Bolt
1/4"-20x1/2"
T-rail
(End Section)
Square Carriage
Bolt Hole
1/4" Lock Nut
Hex Screws
5/16"-18x7/8"
Cable Pulley
Bracket
Bracket & Rail Must Be Aligned
Lock Washer
5/16"
Nut
5/16"-18
Lock Nut
1/4"-20
Carriage Bolts
1/4"-20x1/2"
Hex Screw
5/16"-18x7/8" Nut
5/16"-18 Lock Washer
5/16"
HARDWARE
SHOWN ACTUAL SIZE

9
ASSEMBLY STEP 2
Install the Trolley
• Attach the trolley threaded shaft to the trolley with
the lock washer and nuts as shown.
• As a temporary stop, insert a screwdriver into the
hole in the front end of the T-rail.
• Slide the trolley assembly along the rail to the
screwdriver stop.
NOTE: If trolley hits against any nuts on the T-rail,
the bolts and nuts were attached from the wrong
side and must be repositioned. Review Assembly
Step 1.
Temporary Stop
Screwdriver
Trolley
Threaded
Shaft
Inner Nut
5/16"
Lock
Washer
5/16"
Outer Nut
5/16"
Trolley
ASSEMBLY STEP 3
Fasten the T-Rail to the Motor Unit
• Place the opener on packing material to protect
the cover. For convenience, put a support under
the cable pulley bracket.
• Remove the two 5/16"-18x1/2" washered screws
mounted in the top of the motor unit.
• Align the holes in the back section of the T-rail with
the holes in the motor unit.
• Fasten the rail with the two washered screws
previously removed. Tighten securely. Remember
to use only these screws! Any other screws
will cause serious damage to the opener.
• Insert a 5/16"-18x7/8" hex screw into the cover
protection bolt hole in the T-rail as shown. Tighten
securely with a 5/16" lock washer and nut.
NOTE: This screw prevents trolley over-travel. Keep
a 2" minimum between the trolley and this screw
when adjusting travel limits (see page 28).
Washered Screw
5/16"-18x1/2" USE ONLY THIS
TYPE AND SIZE
SCREW
T-Rail
(Back
Section)
Cover
Protection
Bolt Hole
Nut
5/16"-18
Hex Screw
5/16"-18x7/8"
Lock Washer
5/16"
Nut
5/16"-18 Lock Washer
5/16"
Hex Screw
5/16"-18x7/8"
HARDWARE SHOWN ACTUAL SIZE
To avoid serious damage to opener, ONLY use screws
mounted in top of motor unit.
CAUTION
Lock Washer
5/16" Nut
5/16" -18
HARDWARE SHOWN ACTUAL SIZE

10
ASSEMBLY STEP 4
Install the Chain/Cable
and Attach the Sprocket Cover
INSTALLING THE CHAIN/CABLE
1.Pull the cable loop from
the carton and fasten it
to the trolley with a
master link from the
hardware bag. (See
Figure 1)
• Push pins of master
link bar through cable
loop and hole in front end of trolley.
• Push master link cap over pins and past pin
notches.
• Slide clip-on spring over cap and onto pin
notches until both pins are securely locked
in place.
2.With the trolley against the screwdriver,
dispense the cable around the pulley.
3.Continue along the rail and around the motor
unit sprocket (Figure 2). The sprocket teeth
must engage the chain. Continue forward to
the trolley threaded shaft.
4.Use the second master link to connect the
chain to the flat end of the shaft (Figure 1).
Check to make sure the chain is not
twisted.
5.Remove the screwdriver.
ATTACHING THE SPROCKET COVER
Insert the back tab in the slot on the back of the
mounting plate. Squeeze the cover slightly and insert
the front tab. (Figure 3)
To avoid possible SERIOUS INJURY to fingers from
moving garage door opener:
• ALWAYS keep hand clear of sprocket while operating
opener.
• Securely attach sprocket cover before operating.
WARNING
Motor Unit
Sprocket
Figure 2
Sprocket
Cover
Mounting
Plate
Front Tab Slot
Back Tab Slot
Figure 3
Cable
Pulley
Cable
Loop
Master
Link Bar
Master Link
Clip-On Spring
Pin
Pin
Notch
Chain
Flat end
of Trolley
Threaded
Shaft
Master Link Cap
Master
Link Cap
Master Link
Clip-On Spring
INSTALL CHAIN & CABLE
IN THIS DIRECTION
Figure 1
Leave Chain
& Cable
Inside Carton to
Prevent Kinking.
Keep Chain & Cable
Taut When Dispensing

ASSEMBLY STEP 5
Tighten the Chain and Cable
• Spin the inner nut and lock washer down the
trolley threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction
shown. AS YOU TURN THE NUT, KEEP THE
CHAIN FROM TWISTING.
• When the chain is approximately 1/2" above the
base of the T-rail at its midpoint, re-tighten the
inner nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too tight.
NOTE: When installation is complete, you may
notice some chain droop with the door closed. This is
normal. If the chain returns to the position shown
when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the
emergency release handle to disconnect trolley
before adjusting chain.
You have now finished assembling your garage
door opener. Please read the following warnings
before proceeding to the installation section.
11
IMPORTANT INSTALLATION INSTRUCTIONS
1. READ AND FOLLOW ALL INSTALLATION WARNINGS
AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced
and lubricated garage door. An improperly balanced
door may not reverse when required and could result in
severe injury or death.
3. All repairs to cables, spring assemblies and other
hardware MUST be made by a trained door systems
technician before installing opener.
4. Disable all locks and remove all ropes connected to
garage door before installing opener to avoid
entanglement.
5. Install garage door opener 7 feet or more above floor.
6. Mount emergency release handle 6 feet above floor.
7. NEVER connect garage door opener to power source
until instructed to do so.
8. NEVER wear watches, rings or loose clothing while
installing or servicing opener. They could be caught in
garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door
• out of reach of children at minimum height of 5 feet
• away from all moving parts of the door.
10. Place entrapment warning label on wall next to garage
door control.
11. Place manual release/safety reverse test label in plain
view on inside of garage door.
12. Upon completion of installation, test safety reversal
system. Door MUST reverse on contact with a one-
inch high object (or a 2x4 laid flat) on the floor.
To reduce the risk of severe injury or death:
WARNING
Lock
Washer
To Tighten Outer Nut
Inner Nut
Chain
Base of T-rail
1/2"
To Tighten
Inner Nut
Outer Nut

12
INSTALLATION STEP 1
Determine the Header Bracket
Location
Installation procedures vary according to garage door
types. Follow the instructions which apply to your
door.
SECTIONAL DOOR
AND ONE-PIECE DOOR WITH TRACK
1.Close the door and mark the inside vertical
centerline of the garage door.
2.Extend the line onto the header wall above the
door.
You can fasten the header bracket within 4 feet
of the left or right of the door center only if a
torsion spring or center bearing plate is in the
way; or you can attach it to the ceiling (see
page 14) when clearance is minimal. (It may be
mounted on the wall upside down if necessary,
to gain approximately 1/2".)
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as
shown here and on page 13.
3.Open your door to the highest point of travel as
shown. Draw an intersecting horizontal line on the
header wall 2" above the high point. This height
will provide travel clearance for the top edge of the
door.
Proceed to Step 2, page 14.
One-piece
door with
horizontal
track
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to
structural support on header wall or ceiling, otherwise
garage door might not reverse when required. DO NOT
install header bracket over drywall.
• Concrete anchors MUST be used if mounting header
bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door,
springs, cables, pulleys, brackets, or their hardware, all
of which are under EXTREME tension.
• ALWAYS call a trained door systems technician if
garage door binds, sticks, or is out of balance. An
unbalanced garage door might not reverse when
required.
Header Wall
Ceiling
Track
Highest Point
of Travel
Door
2"
Sectional door
with curved
track
Door
Track
Header Wall
Highest Point
of Travel
2"
Vertical
Centerline
Finished
Ceiling
Vertical
Centerline
Header
Wall 2x4 Structural
Supports
WARNING

13
Header Wall Vertical
Centerline
Vertical
Centerline
of Garage
Door
2x4
Unfinished
Ceiling
2x4 OPTIONAL
CEILING MOUNT
FOR
HEADER BRACKET
Structural
Supports
ONE-PIECE DOOR WITHOUT TRACK
1.Close the door and mark the inside vertical
centerline of your garage door. Extend the line
onto the header wall above door, as shown.
If headroom clearance is minimal, you can install
the header bracket on the ceiling. See page 14.
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports
as shown.
2.Open your door to the highest point of travel as
shown. Measure the distance from the top of the
door to the floor. Subtract the actual height of the
door. Add 8" to the remainder. (See Example).
3.Close the door and draw an intersecting horizontal
line on the header wall at the determined height.
NOTE: If the total number of inches exceeds the
height available in your garage, use the maximum
height possible, or refer to page 14 for ceiling
installation.
Door
Highest Point
of Travel
Header Wall
Pivot
Distance
Floor
One-piece door without track:
pivot hardware
Header Wall
Highest Point
of Travel
Door
Floor
Distance
Jamb
Hardware
One-piece door without track:
jamb hardware
EXAMPLE
Distance from top of door
(at highest point of travel) to floor...................... 92"
Actual height of door.......................................... -88"
Remainder.......................................................... 4"
Add..................................................................... +8"
Bracket height on header wall............................ =12"
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 14.

14
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall
above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular
requirements. Do not install the header bracket
over drywall. If installing into masonry, use
concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with
the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the
ceiling).
• Mark the vertical set of bracket holes (do not use
the holes designated for ceiling mount). Drill 3/16"
pilot holes and fasten the bracket securely to a
structural support with the hardware provided.
Lag Screw
5/16"-9x1-5/8"
HARDWARE SHOWN ACTUAL SIZE
Lag Screws
5/16"x9x1-5/8"
Highest Point of
Garage Door Travel
Vertical
Center Line
Header
Wall
Garage
Door
UP
CEILING MOUNT ONLY
Wall Mounting Holes
Optional
Wall Mounting Holes
The nail hole is for
positioning only.
You must use lag screws
to mount the header brack
e
UP
CEILING MOUNT ONLY
Door Spring
Header
Bracket
2x4
Structural
Support
Vertical
Center Line
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for
positioning only.
You must use lag screws
to mount the header bracket.
UP
Lag Screws
5/16"x9x1-5/8"
Garage Door
Vertical Centerline
Header Wall
– Finished Ceiling –
Header
Bracket
6" Maximum
Vertical
Centerline
Door
Spring
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as
shown.
• Center the bracket on the vertical mark, no more
than 6" from the wall. Make sure the arrow is
pointing toward the wall. The bracket can be
mounted flush against the ceiling when clearance
is minimal.
• Mark the side holes. Drill 3/16" pilot holes and
fasten bracket securely to a structural support with
the hardware provided.

Clevis Pin
5/16" x 2-3/4" Ring Fastener
15
INSTALLATION STEP 3
Attach the T-Rail to the Header
Bracket
• Position the opener on the garage floor below the
header bracket. Use packing material as a
protective base.
NOTE: If the door spring is in the way you’ll need
help. Have someone hold the opener securely on
a temporary support to allow the rail to clear the
spring.
• Position the rail bracket against the header
bracket.
• Align the bracket holes and join with a clevis pin
as shown.
• Insert a ring fastener to secure.
Header
Bracket
Temporary
Support
Header Wall
Garage
Door
T-rail
INCREASE TRAVEL
DOWN UP
Cable
Pulley
Bracket
Clevis Pin
5/16"x2-3/4"
Ring Fastener
Header
Bracket
Cable
Pulley
Bracket
T-rail
HARDWARE SHOWN ACTUAL SIZE

16
ONE-PIECE DOOR WITHOUT TRACK
• With the door fully open and parallel to the floor,
measure the distance from the floor to the top of
the door.
• Using a stepladder as a support, raise the top of
the opener to this height.
• The top of the door should be level with the top of
the motor unit. Do not position the opener more
than 2" above this point.
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as
illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal door-
to-T-rail distance.
• Raise the opener onto a stepladder. You will need
help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat
on the top section beneath the T-rail.
• If the top section or panel hits the trolley when you
raise the door, pull down on the trolley release arm
to disconnect inner and outer sections. Slide the
outer trolley toward the motor unit. The trolley can
remain disconnected until Installation Step 12
is completed.
T-rail 2x4 Laid Flat
Door
Stepladder
Top of Opener
Header
Bracket
Top of Door
Stepladder
Trolley
Release Arm
ENGAGED RELEASED
To prevent damage to garage door, rest garage door
opener rail on 2x4 placed on top section of door.
CAUTION

17
INSTALLATION STEP 5
Hang the Opener
Two representative installations are shown. Yours
may be different. Hanging brackets should be angled
(Figure 1) to provide rigid support. On finished
ceilings (Figure 2), attach a sturdy metal bracket to
structural supports before installing the opener. This
bracket and fastening hardware are not provided.
1. Measure the distance from each side of the motor
unit to the structural support.
2. Cut both pieces of the hanging bracket to required
lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with
5/16"-18x1-7/8" lag screws.
5. Fasten the opener to the hanging brackets with
5/16"-18x7/8" hex screws, lock washers and nuts.
6. Check to make sure the T-rail is centered over the
door (or in line with the header bracket if the
bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If
the door hits the rail, raise the header bracket.
8. Grease the top and underside of the rail surface
where the trolley slides with rail
grease.
To avoid possible SERIOUS INJURY from a falling
garage door opener, fasten it SECURELY to structural
supports of the garage. Concrete anchors MUST be used
if installing any brackets into masonry.
Hex Screw
5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
Lag Screw
5/16"-18x1-7/8"
HARDWARE SHOWN ACTUAL SIZE
Measure
Distance
Lag Screws
5/16"-18x1-7/8"
5/16"-18x7/8" Screw
Structural
Supports
5/16" Lock Washer
5/16"-18 Nut
Bracket
(Not Supplied)
Lag Screws
5/16"-18x1-7/8"
(Not Provided)
5/16"-18x7/8" Screw
5/16" Lock Washer
5/16"-18 Nut
Hidden
Support
5/16"-18x7/8" Screw
5/16" Lock Washer
5/16"-18 Nut
Figure 1
Figure 2
WARNING
RAIL GREASE
NO. 83A4

To prevent possible serious injury or death from
electrocution:
• Be sure power is not connected before installing door
control.
• Connect only to 24 VOLT low voltage wires.
To prevent possible serious injury or death from a closing
garage door:
• Install door control within sight of garage door, out of
reach of children at a minimum height of 5 feet, and
away from all moving parts of door.
• Never permit children to operate or play with door
control push buttons or remote control transmitters.
• Activate door only when it can be seen clearly, is
properly adjusted, and there are no obstructions to door
travel.
• Always keep garage door in sight until completely
closed. Never permit anyone to cross path of closing
garage door.
WARNING
Insulated
Staples
Dry Wall
Anchors
6ABx1-1/4" Screw
(standard installation)
Screw 6-32x1"
(pre-wired installation)
HARDWARE
SHOWN
ACTUAL SIZE
Remove Cover
2
1
RED WHT
18
INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of the door at a
minimum height of 5 feet where small children
cannot reach, and away from moving parts of the
door and door hardware. If installing into drywall
(Fig. 1), drill 5/32" holes and use anchors provided.
For pre-wired installations (as in new home
construction), it may be mounted to a single gang
box (Fig. 2). NOTE: After installation, a green
indicator light behind the cover will indicate proper
connection. If not lit, the Lock and Light features will
not function (reverse wires to correct).
1.Strip 1/4" of insulation from one end of bell wire
and connect to the two screw terminals on back of
door control by color: white wire to 2 and white/red
wire to 1 (Fig. 3).
2. Remove white cover by gently pushing both
thumbs against upper corners of cover on back
side of door control (Fig. 4). Fasten with
6ABx1-1/4"self-tapping screws (standard
installation) or 6-32x1" machine screws (into gang
box) as follows:
• Drill and install bottom screw, allowing 1/8" to
protrude above wall surface.
• Position bottom of door control on screw head
and slide down to secure. Adjust screw for snug
fit.
• Install top screw with care to avoid
cracking plastic housing. Do not overtighten.
• Insert bottom tabs and snap on cover.
(To remove cover after mounting, gently pry at
top with paper clip or small flat head screwdriver.)
3. (Standard installation only) Run bell wire up wall
and across ceiling to motor unit. Use insulated
staples to secure wire in several places. Do not
pierce wire with a staple, creating a short or open
circuit.
4.Connect bell wire to the opener terminal screws as
follows: white to 2 and white/red to 1. (Fig. 5).
5.Use tacks or staples to permanently attach
entrapment warning label to wall near door control,
and manual release/safety reverse test label in a
prominent location on inside of garage door.
NOTE: DO NOT connect the power and operate the
opener at this time. The trolley will travel to the full
open position but will not return to the close position
until the sensor beam is connected and properly
aligned. See Safety Reversing Sensor Instructions
beginning on page 21.
2
1
RED WHT
Bell Wire
Terminal
Screws
Bottom
Mounting Hole
Top
Mounting Hole
Figure 2
To Replace
Insert Bottom Tabs First
PRE-WIRED INSTALLATION
24 Volt
Bell Wire
LOCK
LIGHT
LOCK
LIGHT
To Replace
Insert Bottom Tabs First
Figure 1 STANDARD
INSTALLATION
Single
Gang Box
Figure 3
Figure 5
Figure 4
Opener
Terminal Screws
BACK PANEL
Bell Wire
Push
Bar
Light Button
Lock
Button
LOCK
LIGHT
KG KG
1
3
9
75
1
3
9
75
23
1

19
INSTALLATION STEP 7
Install the Light and Lens
INSTALL THE LIGHT
• Install a 75 watt maximum light bulb in socket. The
light will turn ON and remain lit for approximately 4-
1/2 minutes when power is connected. Then the
light will turn OFF.
• If a bulb burns out prematurely due to vibration,
replace with a Garage Door Opener bulb.
INSTALL THE LENS
• Slide lens into guides. Snap bottom tabs into
lens slots.
• Reverse the procedure to remove the lens.
INSTALLATION STEP 8
Attach the Emergency Release
Rope and Handle
• Thread one end of the rope through the hole in the
top of the red handle so "NOTICE" reads right side
up as shown. Secure with an overhand knot at
least 1" from the end of the rope to prevent
slipping.
• Thread the other end of the rope through the hole
in the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet above
the floor. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal
the cut end with a match or lighter to prevent
unraveling.
• To prevent possible SERIOUS INJURY or DEATH from
a falling garage door:
– If possible, use emergency release handle to
disengage trolley ONLY when garage door is
CLOSED. Weak or broken springs or unbalanced
door could result in an open door falling rapidly
and/or unexpectedly.
– NEVER use emergency release handle unless garage
doorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope
knot becomes untied, you could fall.
Lens
Guide
Lens Slot
75 Watt
(Maximum)
Light Bulb
Trolley
NOTICE
Overhand
Knot
Emergency
Release Handle
Rope Trolley
Release Arm
WARNING

20
INSTALLATION STEP 9
Electrical Requirements
To avoid installation difficulties, do not run the
opener at this time.
To reduce the risk of electric shock, your garage door
opener has a grounding type plug with a third
grounding pin. This plug will only fit into a grounding
type outlet. If the plug doesn't fit into the outlet you
have, contact a qualified electrician to install the
proper outlet.
If permanent wiring is required by your local
code, refer to the following procedure.
To make a permanent connection through the 7/8"
hole in the top of the motor unit:
• Remove the motor unit cover screws and set the
cover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the
brass terminal; the white (neutral) wire to the
screw on the silver terminal; and the ground wire
to the green ground screw. The opener must be
grounded.
• Reinstall the cover.
To avoid installation difficulties, do not run the
opener at this time.
RIGHT WRONG
To prevent possible SERIOUS INJURY or DEATH from
electrocution or fire:
• Be sure power is not connected to the opener, and
disconnect power to circuit BEFORE removing cover to
establish permanent wiring connection.
• Garage door installation and wiring MUST be in
compliance with all local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or
change plug in any way to make it fit outlet. Be sure
the opener is grounded.
Ground Tab
Green
Ground Screw
Ground Wire
Black Wire
PERMANENT WIRING
CONNECTION
White Wire
Black
Wire
WARNING