Champion Power Equipment 100136 User manual

REV 100136-20151109
DANGER: Notintended for usein critical lifesupport application.
DANGER: Generator must beinstalled and operated outdoors only.

CALIFORNIA PROPOSITION 65 WARNING
Certain components in this product and its related accessories contain chemicals known to the state of California
to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CALIFORNIA PROPOSITION 65 WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth
defects or other reproductive harm.
DISCLAIMERS
All information, illustrations and specications in this manual are based on the latest information available at
the time of publishing. The illustrations used in this manual are intended as representative reference views only.
Products are under a continuous improvement policy. Thus, information, illustrations and/or specications to explain
and/or exemplify a product, service or maintenance improvement may be changed at any time without notice.
ALL RIGHTS RESERVED
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or
mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the
written permission of Champion Power Equipment (CPE).
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
• Tech Bulletins
• Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
This manual must be used with Champion Power Equipment (CPE) manuals:
• Installation Manual, Part No. 101308
• Transfer Switch Manual, Part No. 101111
It is also recommended to refer to the reference materials list on
page 16 of the Installation Manual.

3
Model 100136
CONTENTS
© 2015 Champion Power Equipment Part No. 101306 Rev. A
CONTENTS
INTRODUCTION ........................... 5
Home standby generator....................5
PartsIncluded...........................5
General information, Standards and Codes .......6
SAFETY ................................. 7
Safety Symbol Denitions...................7
Installation Hazards. . . . . . . . . . . . . . . . . . . . . . . . 8
Before Starting...........................9
OperatingHazards........................9
Accidental Starting .......................10
Carbon Monoxide Hazards..................10
Electrical Shock Hazards...................11
Fire/Explosion Hazards . . . . . . . . . . . . . . . . . . . . 11
Burn Hazards ...........................12
Entanglement Hazards . . . . . . . . . . . . . . . . . . . . 12
BatteryHazards.........................12
Safety Labels ...........................12
SafetyLabelsonUnit....................... 13
Safety, Serial/Model, Nameplate Label Locations . . . 14
GENERAL INFORMATION ...................15
Component Identication –12.5 kW Generator . . . 15
Component Identication – Engine............16
ControlPanel ..........................16
Main Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . 16
ExerciseSwitch........................... 16
Set Exercise Time.......................... 17
HourMeter.............................. 17
Engine Control Module ...................... 17
ResetFaultCode(s) ........................ 17
ATS Control Module ........................ 18
BatteryCharger.........................19
Emission Requirements....................19
Specications...........................20
Fuel System............................21
Battery Requirements .....................21
BatteryCharging ........................21
Model and Serial Number . . . . . . . . . . . . . . . . . . 21
OPERATION .............................22
Enclosure and Access.....................22
Pre-Start Checklist .......................22
Turning Off the Generator ..................22
MAINTENANCE...........................23
Scheduled Maintenance Chart...............23
Engine Oil .............................23
Engine Oil Requirements . . . . . . . . . . . . . . . . . . . . 23
Checking the Engine Oil Level................. 23
Changing the Engine Oil ..................... 24
Inspect and Clean Engine Air Cleaner..........25
Spark Plug.............................25
Battery Maintenance......................26
Corrosion Protection ......................26
Maintenance After Submersion . . . . . . . . . . . . . . 26
Storage...............................26
Return to Service after Storage ................ 27
Engine Parts Diagram....................... 28
EnginePartsList.......................... 29
Enclosure and Assemblies Diagram............. 30
Enclosure and Assemblies Parts List . . . . . . . . . . . . 31
Alternator and Exhaust System Diagram . . . . . . . . . 32
Alternator and Exhaust System Parts List......... 33
ControlPanelDiagram...................... 34
Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . 35

4
Model 100136
CONTENTS
Part No. 101306 Rev. A
WiringDiagram........................... 36
TROUBLESHOOTING.......................37
ADDITIONAL INFORMATION.................39
Identify / Select Standby Circuits . . . . . . . . . . . . . 39
Surge Protection.........................39
Customer Familiarization Summary . . . . . . . . . . . 40
HSB, ATS Model & Serial Reference
Back-UpCircuits ........................41
Maintenance and Service Record.............42

Model 100136
INTRODUCTION
5
© 2015 Champion Power Equipment Part No. 101306 Rev. A
Congratulations on your purchase of a Champion Power
Equipment (CPE) home standby generator. This generator is
designed and engineered in the USA to exacting standards of the
North American market. This engine-powered generator meets
all Environmental Protection Agency (EPA) Phase 3 requirements
and is approved by CETLUS as tested to UL2200 and CSA22.2 No.
100 in both the USA and Canada.
With proper use and maintenance, this generator will provide
years of satisfying service.
The Champion Staff,
Champion Power Equipment
12039 Smith Ave.
Santa Fe Springs, CA 90670
Toll-free: 1-877-338-0999
Mon-Fri 8:30 AM – 5:00 PM (PST/PDT)
www.championpowerequipment.com
HOME STANDBY GENERATOR
This home standby generator is intended exclusively for outdoor
installation. This generator will operate using either liqueed
petroleum gas (LPG) or natural gas (NG).
This generator is designed to supply typical home load such as:
• Induction motors – sump pumps, refrigerators, air
conditioners, furnaces
• Electronic items – televisions, computers
• Household lighting
• Microwaves
• This generator is not intended for use in critical life
support applications.
Proper sizing of the generator is required to ensure proper
operation of appliances. Some appliances require additional
wattage to start and must be considered.
PARTS INCLUDED
Your HSB ships with the following:
• Operators Manual
• Installation Manual
• Oil Drain Pan
• Flexible Fuel Line
• HSB Enclosure Keys
• Battery Cable Connection
• LPG Low-speed and Main Converting Jets
• Jet Change Tool
• Lock Nut M6, Flange
• Washer, Ø6
• Flange bolt, M6 x 20

Model 100136
INTRODUCTION
6Part No. 101306 Rev. A
GENERAL INFORMATION,
STANDARDS AND CODES
The following information related to General Information and
Standards was gathered from the list of publications related
to installing the HSB generator. A multitude of other materials
related to generators were also used concerning common
practice, knowledgeable installation practices, certied
electrical experience and work related experiences. This
information is not all inclusive and the manufacturer strongly
recommends the owner and installer become familiar with all
pertinent codes, standards and regulations. Always check for
the latest publications date to ensure you are current. Have
only a qualied/certied electrician or installation technician
who is knowledgeable about applicable codes, standards and
regulations install and service the generator.
NFPA NO. 30, FLAMMABLE AND CONBUSTIBLE LIQUID
CODE
National Fire Protection Association
470 Atlantic Avenue, Boston, MA. 02210
NFPA NO.37, STATIONARY COMBUSTION ENGINES AND
GAS TURBINES
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR
HEALTH CARE FACILITIES
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO.54, NATIONAL FUEL GAS CODE
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 58, AMERICAN NATIONAL STANDARD FOR
STORAGE AND HANDLING OF LIQUID PETROLEUM GAS
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO.70, NFPA HANDBOOK OF ELECTRIC CODE
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
ARTICLE X, NATIONAL BUILDING CODE
American Insurance Association
85 John Street, New York, N.Y. 10038
AGRICULTURAL WIRING HANDBOOK
Food and Energy Council
909 University Avenue, Columbia, Mo. 65201
ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
FARM STANDBY ELECTRICAL SYSTEMS
American Society of Agricultural Engineers
2950 Niles Road, St. Joseph, Mi. 49085

7
Model 100136
SAFETY
© 2015 Champion Power Equipment Part No. 101306 Rev. A
!
This is the safety alert symbol. It is used to alert
you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
The words DANGER, WARNING, CAUTION and NOTICE are used
throughout this manual to highlight important information.
!
DANGER
Indicates a hazardous situation that, if not avoided, will
result in death or serious injury.
!
WARNING
Indicates a hazardous situation that, if not avoided,
could result in death or serious injury.
!
CAUTION
Indicates a hazardous situation that, if not avoided,
could result in minor or moderate injury.
NOTICE
Indicates a situation that can cause damage to the
equipment, personal property and/or the environment, or
cause the equipment to operate improperly.
OTE:NIndicates a procedure, practice or condition that
should be followed in order for the generator to
function in the manner intended.
SAFETY SYMBOL DEFINITIONS
!
Black hazard pictorial on yellow
equilateral triangle enclosed by black
triangular band
Warns that hazard exists and describes
its nature and/or consequences
Black hazard pictorial on white circle
enclosed by red circular band with red
diagonal bar
Depicts action NOT to be taken or
action to be stopped in order to avoid
hazard
White hazard pictorial on blue circle
Depicts action to be taken in order to
avoid hazard
WARNINGS
!
Safety alert symbol
Asphyxiation hazard
Electrical shock hazard
Entanglement hazard
Fire hazard

8
Model 100136
SAFETY
Part No. 101306 Rev. A
Explosion hazard
Burn hazard
Sever hazard (rotating blade)
Crush hazard (top)
MANDATORY ACTIONS
Read manufacturer’s instructions
Wear eye protection
Wear personal protective equipment
Do not leave tools in the area
INSTALLATION HAZARDS
!
WARNING
!
Have only a qualied electrician
or installation technician who is
familiar with applicable codes,
standards and regulations install
and service the generator.
ALWAYS comply with local, state
and national electrical and building
codes when installing the generator.
NEVER alter the recommended
installation in a way that would
render the unit noncompliant with
these codes.
ALWAYS comply with regulations
that Occupational Safety and
Health Administration (OSHA) has
established.
ENSURE the generator is installed
following the manufacturer’s
instructions.
NOTICE
Before welding components on the generator, contact CPE
for recommended welding instructions.
!
WARNING
!
Not intended for use in critical life
support applications.

9
Model 100136
SAFETY
© 2015 Champion Power Equipment Part No. 101306 Rev. A
BEFORE STARTING
!
CAUTION
Before starting, operating and
maintaining this generator, be sure
to read and understand the content
and safety messages in this manual.
The operator is responsible for safe
operation and maintenance of the
generator. Be sure all potential users
of the generator also understand
these instructions. If any portion
of this manual is not understood,
contact your dealer for assistance
before operating the generator.
The operator is responsible for
performing all safety checks, making
sure all maintenance is properly
performed and making sure the
generator is periodically checked by
the dealer.
Inspect the generator regularly.
Contact your dealer if repairs are
needed.
NEVER climb or step on any part or
components of the generator. Doing
so may result in injury and cause
leaking fuel and exhaust.
OPERATING HAZARDS
!
WARNING
!
ALWAYS operate the generator
following the manufacturer’s
instructions. Operating the generator
imprudently, neglecting maintenance
or being careless can result in injury
or possible death.
DO NOT allow children or unqualied
persons to operate or service the
generator.
NEVER operate the generator
with the covers open. Operate the
generator only with the covers
closed and secured in place. NEVER
leave the covers unlocked.
Remain alert at all times when
working on the generator. NEVER
work on the generator when
physically or mentally fatigued.
Never operate the generator while
under the inuence of alcohol
or drugs. Their effects on vision
and judgment make operating a
generator dangerous.

10
Model 100136
SAFETY
Part No. 101306 Rev. A
ACCIDENTAL STARTING
!
WARNING
ALWAYS prevent the generator from
starting while the covers are open.
The generator may crank and start
at any time without notice. Follow
these steps in order:
1. Turn the exercise switch to
the OFF position.
2. Switch the main circuit
breaker to the OFF position.
3. Turn the ATS control module
to the OFF position.
4. Turn the engine control
module switch to the OFF
position.
5. Disconnect the NEGATIVE, NEG
or (-) battery cable rst, and
then remove the POSITIVE,
POS or (+) battery cable.
To return the generator to service,
follow these steps in order:
1. Connect the POSITIVE, POS
or (+) battery cable rst, and
then connect the NEGATIVE,
NEG or (-) battery cable.
2. Turn the engine control
module switch to the ATS
position.
3. Turn the ATS control module
switch to the AUTO position.
4. Switch the main circuit
breaker to the ON position.
5. Turn the exercise switch to
the ON position.
CARBON MONOXIDE HAZARDS
!
DANGER
Generator exhaust contains carbon
monoxide, a colorless, odorless,
poisonous gas. Breathing carbon
monoxide will cause nausea,
dizziness, fainting or death. If you
start to feel dizzy or weak, get to
fresh air immediately.
• The generator must be installed
and operated outdoors only.
NEVER install the generator where
exhaust fumes could seep inside
or be drawn into a potentially
occupied building through
windows, air intake vents or other
openings.
• Avoid breathing exhaust fumes
when near an operating generator.
• NEVER alter or add to the exhaust
system or do anything that might
render the system unsafe or in
noncompliance with applicable
codes, standards, laws and
regulations.
• Install a battery-operated carbon
monoxide detector on each
level of any building adjacent
to the generator following the
manufacturer’s instructions.
• NEVER permit even partial
blockage of engine cooling
ventilation air. Doing so can
seriously affect safe operation of
the generator.
Carbon monoxide poisoning symptoms include but are not
limited to the following:
• Light-headedness, dizziness
• Physical fatigue, weakness in joints and muscles
• Sleepiness, mental fatigue, inability to concentrate or
speak clearly, blurred vision
• Stomachache, vomiting, nausea