Champion Power Equipment 40023 Manual

40023
Rev40023-20071016
7000PeakWatts/6000RunningWatts
ElectricStart
PORTABLEGENERATOR
Owner’sManualandOperatingInstructions

Specifications
Rev 40023-20071016 17
Parts Diagram

Specifications
18 Rev 40023-20071016
Parts List
No Part Number Description Qty
1 ST188FD-1713000 Keyed Ignition Switch 1
2 5C13 Control Panel 1
3 ST168F-1121100-C Switch 1
4 2630 Intelligauge 1
5 2631 Touch Switch 1
6 ST188FD-1710001 Receptacle L5-30R 1
7 ST188FD-1710002 Receptacle L14-30R 1
8 ST188FD-1710003-G Receptacle GFCI 2
9 ST05FD-1151208-M Grounding Bolt 1
10 ST05FD-1719000 Fuel Solenoid 1
11 2230 LED Light 1
12 1920 30A Circuit Breaker 2
13 1920 30A Circuit Breaker 2
14 ST188FD-1151201 Case 1
15 GB5781-B5-40 Bolt M5×40 3
16 ST05FD-1170003-B Grommet 1
17 ST05FD-1151209 Conduit 1
18 ST02FD-1151201 Grommet 1
19 GB5781-B5-10 Bolt M5×10 2
20 ST05FD-1152002 Generator End Cover 1
21 GB5781-B6-10 Bolt M6×10 7
22 ST168F-1152032-CSA Terminal 1
23 ST05F-1152031-CSA AVR 1
24 ST05FD-1152035-CSA Brush Assembly 1
25 ST05FD-1152032 End Cover 1
26 GB5789-FB6-179 Flange Bolt M6×179 4
27 ST05FD-1152001 Stator Cover 1
28 GB5789-FB10-1.25-265 Flange Bolt M10×1.25×265 1
29 ST05FD-1152020-CSA Stator Assembly 1
30 GB93-LW-10 Lock Washer ø10 1
31 GB90-W-10 Washer ø10 1
32 ST05FD-1152010-CSA Rotor Comp 1
33 ST05FD-1151600 Cover 1
34 ST188FD-1030011 Crankcase Cover 1
35 ST1P60F-1030004 O-Ring 1
36 ST188F-1030003 Oil Filler Cap 1
37 ST188FDE-1000000G Engine 1
38 GB5781-B6-12 Bolt M6×12 22
39 ST182FD-1742002-CPE Control Panel Protector 1
40 ST182FD-1742003-UC Straight Bottom Rubber 2
41 GB90-W-8 Washer ø8 2
42 GB93-LW-8 Lock Washer ø8 2
43 GB5781-B8-35 Bolt M8×35 2
44 ST05FD-1151300B Bottom Rubber 2 1
45 ST05FD-1151300A Bottom Rubber 1 1
46 GB41-N-8 Nut M8 6
47 ST188FD-1744001-K Axle 1
48 GB41-N-10 Nut M10 2
49 ST05FD-03351000 Frame 1
50 ST160F-1070001-1 Clip 6
51 ST188FD-1160002 Fuel Tube 1
52 ST168FD-1160400 Fuel Cock 1
53 ST188FD-1160001 Fuel Tank 1
54 ST168F-1160500 Fuel Filter 1
55 ST168FD-1160200 Fuel Tank Cap 1

Specifications
Rev 40023-20071016 19
No Part Number Description Qty
56 GB1667-S5-6 Screw M5×6 2
57 ST168FD-1160100 Fuel Meter Assembly 1
58 GB5781-B6-25 Bolt M6×25 4
59 GB90-W-6 Washer ø6 4
60 ST168FD-1163000 Tank Rubber 4
61 ST188FD-1131001 Rubber Tube 1
62 ST188FD-1131015 Clip 1
63 ST188FD-1131100 Valve 1
64 ST188FD-1131002 Rubber Tube 1
65 GB1667-S5-10 Screw M5×10 2
66 ST188FD-1031200 Diaphragm Assembly 1
67 ST188FD-1130002 Packing 3
68 ST188FD-1131000 Stay Assembly 1
69 ST188F-1020001 Grommet 2
70 ST188FD-1133000-CPE Carburetor 1
71 ST188FD-1134000 Carburetor Insulator 1
72 ST188FD-1130003 Carburetor Insulator Packing 1
73 ST188FD-1010002 Intake Stud 2
74 GB6177-86 Nut M6 4
75 ST188FD-1090006 Air Cleaner Stay 1
76 ST188FD-1090100 Air Cleaner Case Comp 1
77 ST188FD-1090002 Air Cleaner Seal 1
78 GB41-N-5 Nut M5 6
79 ST188FD-1090003 Separator 1
80 ST188FD-1090004 Element 1
81 ST188FD-1090200 Air Cleaner Cover Comp 1
82 ST188FD-1080200 Control Assembly 1
83 ST188FD-1010001 Exhaust Stud 2
84 GB90-W-8 Washer ø8 2
85 GB41-N-8 Nut M8 2
86 ST188FD-1100001 Muffler Gasket 1
87 ST188FD-1730001 Exhaust Pipe 1
88 GB5781-B8-20 Bolt M8×20 7
89 ST188FD-1730100 Muffler Gasket 1
90 ST188FD-1732200-A Muffler Outer Protector 1
91 GB5781-B5-10 Bolt M5×10 2
92 GB93-LW-5 Lock Washer ø5 2
93 ST188FD-1100010-88 Spark Arrester Cover 1
94 ST188FD-1180121 Spark Arrester Assembly 1
95 ST188FD-1731000A Muffler 1
96 ST188FD-1730002A Bushing ø8.5 1
97 ST188FD-1732101 Muffler Inner Protector 1
98 ST02FD-1152036 Brush Support Plate 1
99 ST182FD-1742203-UC Handle Sheath 1
100 ST182FD-1742201-UC Handle 1
101 ST182FD-1742202-UC Handle Underlay 2
102 GB896-86 Uncork Baffle 2
103 GB896-86 Uncork Baffle 2
104 ST182FD-1742002-UC Pin 2
105 ST02FD-1151207-M Grounding Wire 1
106 GB5781-B8-32 Bolt M8×32 2
107 ST188FD-1740004-C Vibration Mount 2
108 ST188FD-1743001-T Support Leg 1
109 ST182FD-1742001-CPE Fuel Tank Wing 2
110 ST188FD-1744002-T Wheel 2
111 GB90-W-16 Washer ø16 2
112 GBT91-CP3.2-40 Retain Pin 3.2×40 2

Specifications
20 Rev 40023-20071016
No Part Number Description Qty
113 ST188FD-1750002-C1 Positive Battery Wire 1
114 ST188FD-1750002-C2 Negative Battery Wire 1
115 ST188FD-1751002 Wire Jacket 3
116 GB41-N-6 Nut M6 2
117 ST188FD-1700210-C Battery Setting Plate 1
118 FM12180 Battery 1
119 ST188FD-1700203-C Bolt 2
120 ST188FD-1700200-C Battery Guard 1
121 GB5781-B8-50 Bolt M8×50 2

Specifications
21
Wiring Diagram

Troubleshooting
22 Rev 40023-20071016-117
Troubleshooting
Problem Cause Solution
No fuel Add fuel
Faulty spark plug Replace spark plug
Generator will not start
Unit loaded during start up Remove load from unit
Low oil level Fill crankcase to the proper level
Place generator on a flat, level surface
Choke in the wrong position. Adjust choke.
Generator will not start;
Generator starts but runs roughly
Spark plug wire loose Attach wire to spark plug
Out of fuel Fill fuel tankGenerator shuts down during
operation Low oil level Fill crankcase to the proper level.
Place generator on a flat, level surface
Generator is overloaded Review load and adjust. See “Power
Management”
Generator cannot supply enough
power or overheating Insufficient ventilation Check for air restriction. Move to a
well ventilated area
Cable not properly connected Check all connections
Connected device is defective Replace defective device
Circuit breaker is open Reset circuit breaker
Capacitor defective Replace capacitor (Service Center)
Faulty brush assembly Replace brush assembly (Service
Center)
Faulty AVR Replace AVR (Service Center)
Loose wiring Inspect and tighten wiring
connections
No AC output
Other Contact the help line.
Generator gallops Engine governor defective Contact the help line
Overload Review load and adjust. See “Power
Management”
Repeated circuit breaker tripping
Faulty cords or device Check for damaged, bare or frayed
wires. Replace defective device