Champion Model 100 HDPW User manual

(1M) 6/07 Printed in U.S.A.
CH074
64” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor
Dishwashing Machine
MODEL 100 HDPW
MODEL 100 HDPW RACK CONVEYOR
SPECIFIER STATEMENT
Specified unit will be Champion Model 100 HDPW,
high temperature rack conveyor dishwashing machine
with 36” prewash. Constructed of Type 304 stainless
steel and measuring 100” long with 20” vertical opening.
Features top mounted control cabinet; upper and
lower one-piece stainless steel spray arm assemblies,
removable internal scrap baskets with two-piece scrap
screens, external prewash scrap basket. Large 26”
access doors with double-hook safety latches. Anti-jam
conveyor drive system.
1 year parts and labor warranty.
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: [phone] Fax: [phone]
www.championindustries.com
STANDARD FEATURES
• ENERGY STAR® Qualified
• Dual-pawl cradle drive system
• One-piece cast stainless steel upper & lower
spray arm assemblies for ease of cleaning
• Internal removable scrap baskets with
two-piece scrap screens
• Standard vertical opening accommodates
18” x 26” sheet pans
• Wide 26” leakproof doors, internally-fitted
for ease of cleaning
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closures
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction,
including base and feet
• Electric tank heat
• Prewash pump 1 Hp motor
• External prewash scrap basket
• Wash/rinse pump 2 Hp motors
• Stainless steel pump and impellers
• Single point connection
Project
Item No.
Quantity
2674 N. Service Road,
Jordan Station, Ontario, Canada L0R 1S0
Tel: [phone] Fax: [phone]
Shown with Vent Cowl
and Damper Option

64” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor
Dishwashing Machine
MODEL 100 HDPW
Wall-of-Water Spray Pattern
Built-in Scrap Basket
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel
Built-in Nested Booster
One-Piece Cast Stainless Steel
Spray Assembly
EFFICIENT NEW
SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more
forgiving we designed a new spray arm system
that includes:
• Wall-of-water spray pattern via stainless
steel fluted directional spray jets for quick
and efficient washing
• Easily removable spray arm assembly for
ease of cleaning
• Stainless steel pump housing
and impeller
• Larger tanks hold more water for better
washing results
INTEGRATED
BOOSTER HEATER
As well as the E-Series performs, we created
a way to make it perform even better. The
electric booster heater may be optional,
but it is an exceptional value — engineered
within the E-Series footprint to offer a variety
of advantages over other booster designs,
such as:
• Inter-plumbed and inter-wired
• One control shuts off washer
and booster
• 15 kW for 40°F rise
• 24 kW for 70°F rise
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts
the life of the machine
• Integrated design saves floor space
www.championindustries.com

64” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor
Dishwashing Machine
MODEL 100 HDPW
MODEL 100 HDPW RACK CONVEYOR
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: [phone] • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: [phone]
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Cantilever
Sideloader
(No hood)
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)
Model RCT 64
or RCT 84
Roller
Conveyor Table
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector,
hot water coil
Blower-dryer with 60” hood, table, legs and
cradle assembly
Booster Heaters – stainless steel
(completely interplumbed, controls are interwired)
Steam: 40°F - 70°F rise
Electric: 15 kW (40°F rise only)
(built-in 3 phase only)
Electric: 24 kW (70°F max. rise) (3 phase only)
Cantilever sideloader (with or without hood) for
90° load operation
Extended pawl bar (extended drive unit) for use with
load tabling
90° Motorized rack curve (unload)
180° Motorized rack curve (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended on
all rack conveyor installations)
Vent cowl, stainless steel with 7” stack and
locking damper
Extended Vent hood, stainless steel with 7” stack
and locking damper
Water pressure regulating valve (unmounted)
(standard with booster)
Vent fan control
Water hammer kit
Drain temp kit
Vertical clearance through machine: 24”
(instead of standard 20”) for large ware

Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: [phone] • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: [phone]
64” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor
Dishwashing Machine
MODEL 100 HDPW
MODEL 100 HDPW
Left-to-Right Operation
2
1A
6A 6B
35
4A 4B
4"
4"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door 26" Door
8" 8"
64"36"
8-1/2"
3"
5"
13"
7-1/2" 7-1/2"
100"
116"
RINSEWASH
2HP
1/6
HP
2HP
1HP
5"
CowlCowl
BSTR
1B
6"
1A
2
4A
4B
6B
5
16"
70-1/2"
12-1/2"
14-1/2"
8"
10"
13"
17"
30"
7-1/2"
25"
17"
2"
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2-1/4"
1-3/4"
1-1/2" Can be up
to 10" for
Extended
Vent Cowls
5/8"
21"
8"
26"
Door
PRE WASH
2
1A
6A 6B
35
4A 4B
4"
4"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door 26" Door
8" 8"
64"36"
8-1/2"
3"
5"
13"
7-1/2" 7-1/2"
100"
116"
10"
RINSEWASH
2HP
1/6
HP
2HP
1HP
5"
CowlCowl
1B
6"
26"
Door
PRE WASH
6A
3A
7-1/2"
9-1/2"
2"
38-1/2"
3-5/8"
2-3/8"
30-5/8"
2-1/2"
2"
7-1/2"
36-1/8"
6" Nom.
Wall
Control
Cabinet
22"
Opening
20-1/8"
Ins. Track
25"

Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: [phone] • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: [phone]
64” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor
Dishwashing Machine
MODEL 100 HDPW
MODEL 100 HDPW
Right-to-Left Operation
21A 6A
6B
3
54A
4B
4" 4"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8" 64" 36"
8-1/2"
3"
5"
13" 7-1/2"7-1/2"
100"
116"
RINSE WASH
2HP
1/6
HP
2HP
1HP
5"
Cowl Cowl
BSTR
1B
6"
1A
2
4A
4B
6B
5
16"
70-1/2"
12-1/2"
14-1/2" 8"
10"
13"
17"
30"
7-1/2"
25"
17"
2"
Front View
With Booster
Front View
Without Booster
End ViewSuggested Table
Construction
Plan View
2-1/4"
1-3/4"
1-1/2" Can be up
to 10" for
Extended
Vent Cowls
5/8"
21"
8"
26"
Door
PRE WASH
21A 6A
6B
3
54A
4B
4" 4"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8" 64" 36"
8-1/2"
3"
5"
13" 7-1/2"7-1/2"
100"
116"
RINSE WASH
2HP
1/6
HP
2HP
1HP
5"
Cowl Cowl
1B
6"
26"
Door
PRE WASH
6A
3A
7-1/2"
9-1/2"
2"
38-1/2"
3-5/8"
2-3/8"
30-5/8"
2-1/2"
2"
7-1/2"
36-1/8"
6" Nom.
Wall
Control
Cabinet
22"
Opening
20-1/8"
Ins. Track
25"

Volume crated: 195 cu. ft.
Shipping weight crated: 1100 lbs.
Dimensions shown in inches
TABLE B - BOOSTER CONNECTION
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: [phone] • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: [phone]
Utilities
1 Electrical
AMachine connection (see Table A)
BBooster connection (see Table B)
2 Hot Water
3/4” NPT 180°F/82°C min. hot water
connection. (Machine without booster.)
3/4” NPT 140°F/60°C min. hot water
connection. (40°F/22°C rise booster)
3/4” NPT 110°F/49°C min. hot water
connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2” NPT machine connection.
Maximum flow 15 gpm.
4 Steam
A3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil)
B3/4” NPT machine connection.
Flow pressure 15-30 PSI.
(Steam injector)
5 Condensate (no back pressure)
1/2” NPT machine return to boiler
6 Vents
ALoad end: 200 CFM @ 1/4” S.P.
BUnload end: 400 CFM @ 1/4” S.P.
(With blower-dryer increase room
ventilation by 600 CFM.)
64” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor
Dishwashing Machine
MODEL 100 HDPW
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 277
Wash tank (US gal.) 21
Conveyor speed (ft/min.) 7.7
Motor Horsepower
Drive 1/6
Prewash 1
Wash2
Rinse 2
Water Consumption
US Gal. per hr. (max. use) 124
US Gal. per rack .45
Heating
Tank Heat, electric (kW) 25
Tank heat, steam
(lbs/hr. required at
15 PSI flow pressure) 75
Electric booster (built-in)
(kW supplied for 40°F rise) 15
Electric booster
(kW supplied for 70°F rise) 24
Steam booster (lbs./hr.
required for 40°F rise) 120
Steam booster (lbs./hr.
required for 70°F rise) 205
Venting
Load end (minimum CFM) 200
Unload end (minimum CFM) 400
Standard 20” x 20”
rack complement
Peg 2
Flat 1
Venting Notes: Fabricated duct size:
3-7/8” x 15-7/8” (Outside dimensions)
Plumbing Notes: Because of the variation
in house-supplied steam and water pressures,
steam and water pressure regulating valves
(PRVs) may be needed. (Water PRV is standard on
machines with booster.) The PRVs can either be
purchased from Champion or obtained locally.
Warning: Plumbing and electrical
connections should be made by qualified
personnel who will observe all the applicable
plumbing, sanitary, safety codes and the
National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-
1010 standard or equivalent) to be supplied (by
others) in common water supply line at service
connection.
40°F/22°C Rise – 15kW
Electric built-in booster (booster only)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/3 42 50 50
240/60/3 36 45 45
480/60/3 18 25 25
575/60/3 15 20 20
70°F/39°C Rise – 24kW
Electric built-in booster (booster only)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/3 67 80 80
240/60/3 58 70 70
480/60/3 29 35 35
575/60/3 24 30 30
Machine only
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 171 225 225
240/60/1 150 200 200
208/60/3 95 125 125
240/60/3 83 100 100
480/60/3 41 50 50
575/60/3 32 40 40
TABLE A - MACHINE CONNECTION
Machine and steam built-in booster
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 41 50 50
240/60/1 36 50 50
208/60/3 20 25 25
240/60/3 17 25 25
480/60/3 9 15 15