Champion C44F Quick start guide

A
ASSEMBLY
SSEMBLY I
INSTRUCTIONS
NSTRUCTIONS / O
/ OWNERS
WNERS M
MANUAL
ANUAL
Part No. 06055 Revision: ADate: 09/05
SERIAL NO. __________________________________________ PURCHASE DATE:_______________________
I
I
IMPORTANT
MPORTANT
MPORTANT:
:
: READ ALL ASSEMBLY INSTRUCTIONS AND SAFETY PRECAUTIONS BEFORE USING THIS PRODUCT. REFERENCE ALL
SAFETY GUIDELINES AND WARNING LABELS. RETAIN PRODUCT LITERATURE FOR FUTURE REFERENCE.
S SAFETY
AFETY
: PROPERLY WARM UP AND STRETCH BEFORE EXERCISING. IF YOU FEEL PAIN OR DIZZINESS AT ANY TIME WHILE
EXERCISING , STOP IMMEDIATELY AND CONSULT YOUR PHYSICIAN.
Champion and Clogo are used under license from Champion Athleticwear
C44F
C44F E
ELLIPTICAL
LLIPTICAL T
TRAINER
RAINER

I
IMPORTANT
MPORTANT P
PRECAUTIONS
RECAUTIONS
WARNING: To reduce the risk of injury, please read the following precautions before assembling or using this product.
1. It is the responsibility of the owner to ensure that all users of this equipment are adequately informed of stated precautions.
2. Read all instructions and enclosed literature carefully. Understand the assembly and operation before using the equipment.
3. Use equipment on a flat level surface. Use adjustment levelers on the bottom of equipment to help stabilize unit.
4. It’s recommended to place an exercise / product mat beneath the equipment for added protection of floors or carpets.
5. Keep children & pets away from equipment at all times. Unplug equipment for added safety while not in use.
6. Inspect product on a frequent basis. Tighten lose assemblies or hardware as needed. Replace worn or damaged parts.
7. This equipment is intended for internal home use only. Do not use in a non-residential environment.
Use in non- recommended environments can lead to serious injury and will void all related warranties & liabilities.
8. Recommended user weight should not exceed 300 lbs.
9. Frequently wipe equipment down with a dampened soft cloth.
10. Observe and adhere to all warning labels posted on equipment.
11. Properly warm-up and stretch before starting any strength training or cardio exercise routine.
12. If you feel pain or dizziness at any time while exercising, stop immediately and consult your physician.
Safety Warning: Before starting an exercise program, consult your physician. This is especially important for individuals over the
age of 35 or persons with pre-existing health problems. It’s important to read all instructions carefully. We assume no responsibil-
ity for personal injury or consequential damages sustained by or through the use of this equipment. Additional terms & condi-
tions are listed in the back of this manual or enclosed owners manual.
PAGE 1 TABLE OF CONTENTS
Reference Information Page
Assembly Prep & Intro 2
PartsListing 3
HardwareChart 4
ProductExplodedView 5
Product Assembly Instruction 6-13
Computer Operation 14-18
Troubleshooting 19
Preventative Maintenance 20
WarrantyTerms 21
ProductRegistration 22
C44F

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ASSEMBLY
SSEMBLY P
PREPARATION
REPARATION
♦ The product assembly process has been documented in easy to follow stages. Please read all assembly
instructions carefully. Take time to review the manual and familiarize yourself with the entire
assembly process before proceeding.
Assembly Tip: It is always helpful to pre-stage the items needed for each assembly step.
♦ To ensure ease of product assembly, please take time to verify the size and quantities of all required
assembly hardware. Use the itemized parts listing as reference.
♦ Perform product assembly in a 4ft. x 6ft. flat area. Note: After assembly is completed, allow a minimal
of 2-3ft. of space on each side of unit for user access and dismounting.
♦ The basic tools for assembling this product are included with main assembly hardware.
♦ Do not dispose of any packaging materials until assembly of the product is completed.
♦ If you experience problems with operation of the equipment after assembly, please review the
troubleshooting reference page in this manual.
♦ Fill-out the product registration form and return it to us within 30-days of purchase.
♦ For added component life, follow the preventative maintenance tips listed in this manual.
♦ Please contact us if have additional questions or need service assistance.
PAGE 2ASSEMBLY PREP & INTRO.
C
CUSTOMER
USTOMER S
SERVICE
ERVICE 1-877-861-2181

C44F P PARTS
ARTS L
LISTING
ISTING PARTS REFERENCE
PAGE 3
Item Part Description QTY.
1 23110 FrontStabilizerAssembly 1
2 NA BaseAssembly 1
3 12059 LowerDataCable 1
4 05183 Stabilizer ExtensionAssembly 2
5 23107 HandlebarMastAssembly 1
6 11025 Upper DataCable 1
7 07125 ShroudBoot 1
8 13107 PivotArmAssembly(Left) 1
9 13108 PivotArmAssembly (Right) 1
10 23114 PedalArmAssembly(Left) 1
11 23115 PedalArmAssembly (Right) 1
12 23140 ComputerMountingBracket 1
13 07124 UpperMastCover(Rear) 1
14 07123 UpperMastCover (Front) 1
15 07109 Upper(Left) Rear Pivot Cover 1
16 07110 Upper(Left) Front Pivot Cover 1
17 07122 Upper(Right)RearPivotCover 1
18 07121 Upper(Right)FrontPivotCover 1
19 12060 HeartRate CableAssembly 1
20 07111 Lower(Left) Rear Pivot Cover 1
21 07112 Lower(Left) Front Pivot Cover 1
22 07119 Lower(Right) RearPivotCover 1
23 07120 Lower(Right)PivotCover 1
24 07113 (Preinstalled)RollerArmPivotCover(Top/Left) 1
25 07114 (Preinstalled)RollerArmPivotCover(Bottom/Left) 1
26 07118 (Preinstalled)RollerArmPivotCover(Top/Right) 1
27 07117 (Preinstalled)RollerArmPivotCover(Bottom/Right) 1
28 07115 (Preinstalled)RollerCover(Left) 2
Item Part Description QTY.
29 07116 (Preinstalled)RollerCover(Right) 2
30 10027 Computer 1
31 14001 ACAdapter 1
32 31001 BottleCage 1
33 31010 SportsBottle 1
34 01003 ButtonHeadAllenBoltM8x1.25x16Length 2
35 01385 FlatWasher8x19x2t 2
36 01015 AcornNutM8 4
37 01372 HexBoltM8x1.25x50Length 4
38 01003 ButtonHeadAllenBoltM8x1.25x16Length 10
39 01380 Spring(Lock)Washer 7
40 01382 FlatWasher10x 26x2t 4
41 01030 HexHeadFlangeBoltM8x1.0x20Length 2
42 11026 ThreadPivotShaft17 x385Length 1
43 01328 FlatWasher17.5x25.3t(Black) 4
44 01051 WaveWasher 17.5x25.3t(Black) 2
45 01347 TeflonWasher 2
46 01384 ButtonHeadAllenBoltM8x1.25x75Length 2
47 01383 Flat Washer8x16x1t 2
48 01023 NylonNutM8 2
49 01386 ButtonHead AllenBolt 3/8x128Length 2
50 01326 FlatWasher10x 18x1t 2
51 01043 TrussScrew M5x14Length(Black) 22
52 01337 Self-threading Truss Screw M3 x 14 Length 18
53 01336 Self-threading Truss Screw M3 x 25 Length 2
54 01323 TrussScrew M5x.8x12Length (Black) 4
55 01327 NylonNut 2
C
CUSTOMER
USTOMER S
SERVICE
ERVICE 1-877-861-2181

C44F H HARDWARE
ARDWARE R
REFERENCE
EFERENCE
52
50
34
37
36
48 43
55 41 35 45
47 44 40 46
49
NOTE: Most of the listed assembly hardware has been packaged separately, but some hardware items have been
preinstalled in the identified assembly parts. In these instances, simply remove and reinstall the hardware as
assembly is required. Please reference the individual assembly steps and make note of all preinstalled hardware.
HARDWARE CHART PAGE 4

41
EXPLODED PARTS VIEW
PAGE 5
17
7
8
9
30
12
18
14
13
42
15
20 21
1
11
10
4
31
23
22
33
32
16
40
45
43
44
43
51
48
47
46
6
52
51
51
51
34
35
49 40
50 55
37
36
35
38
3554
51
52
35
5
39 38
52
51
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C
CUSTOMER
USTOMER S
SERVICE
ERVICE 1-877-861-2181
C44F P PARTS
ARTS
3
2

ASSEMBLY STAGE #1
Attach Stabilizers to the Main Base
Assembly Hardware Required:
#34 Button Head Allen Bolt Qty. 2 #35 Flat Washer Qty. 6
#37 Hex Head Bolt Qty. 4 #36 Acorn Nut Qty. 4
Assembly Description:
A) Securely fasten the Front Stabilizer Assembly (#1) to the Base Assembly (#2) using 2-Button Head Allen Bolts (#34) and
2– Flat Washers (#35).
B) Attach the Stabilizer Extension Assemblies (#4) to the rear frame extrusion of the Base Assembly using 4-Hex Head Bolts
(#37), 4-Flat Washers (#35), and 4-Acorn Nuts (#36) as shown above.
Assembly Notes: Use the Adjustable Levelers located on the bottom of the Stabilizer End Caps to level the equipment and prevent
the base unit from rocking on an uneven surface.
We also recommend using a silicon lubricant to coat the base rails. This will smooth the travel of the pedal movement, as well as,
eliminate any tracking or noise problems that may be caused by the roller material.
♦ Assembly Stage #1 complete
ASSEMBLY INSTRUCTION PAGE 6
34
35
35
4
1
36
37
ADJUSTMENT LEVELER
2
Recommended: Apply thin coat of silicon lubricant to the top of the base rails

ASSEMBLY STAGE #2
Attach Handlebar Mast to the Main Base
Assembly Hardware Required: (*Hardware may be preinstalled in the Base Assembly)
#35 Flat Washer* Qty. 7 #39 Spring (Lock) Washer* Qty. 7
#38 Button Head Allen Bolt* Qty. 7
Assembly Description:
A) Remove the preinstalled mounting hardware from the Base Assembly (#2). Slide the Shroud Boot (#7) over the Handlebar
Mast Assembly (#5). Assembly Note: For easier assembly tape the boot in place in the upper area of the mast.
B) Connect the Upper Data Cable (#6) to the Lower Data Cable Assembly (#3) as shown in Figure 1.
C) Tuck the cable lengths inside the frame tubes and slide the Handlebar Mast Assembly (#5) down onto the Base Assembly
(#2). Align the mounting holes and secure the mast assembly in place using 7-Button Head Allen Bolts (#38), 7-Spring /
Lock Washers (#39), and 7-Flat Washers (#35) as shown.
♦ Assembly Stage #2 completed
ASSEMBLY INSTRUCTIONPAGE 7
39
35
38
6
5
Figure #1
7
6
3
3
Hardware Preinstalled in Frame
Important: Be Careful Not to Pinch Cables
During Assembly

ASSEMBLY STAGE #3
Attach Upper Pivot Arms to the Handlebar Mast
Assembly Hardware Required:
#40 Flat Washer Qty. 2 #44 Wave Washer Qty. 2
#41 Hex Head Flange Bolt Qty. 2 #45 Thin Teflon Washer Qty. 2
#43 Flat Washer Qty. 4
Assembly Description:
A) Slide the Threaded Pivot Shaft (#42) through the pivot-boss of the Handlebar Mast (#5). Over each end of the shaft slide
1-Flat Washer (#43), 1-Wave Washer (#44), and 1-Flat Washer (#43) following the orientation shown.
B) Slide the Left Pivot Arm Assembly (#8) over the end of the Pivot Shaft (#42). Secure the arm to the shaft using 1-Teflon
Washer (#45), 1-Flat Washer (#40), and 1-Hex Head Flange Bolt (#41) following the orientation shown. Note: Loosely
tighten the Flange Bolt until the Right Pivot Arm is in place.
C) Repeat the assembly reference for attaching the Right Pivot Arm Assembly (#9) to the Pivot Shaft (#42). Secure the arm in
place using 1-Teflon Washer (#45), 1-Flat Washer (#40), and 1-Hex Head Flange Bolt (#41) following the orientation
shown.
D) Fully tighten the mounting hardware for each pivot arm. Simultaneously tighten the mounting hardware by turning the Hex
Head Flange Bolts in opposite directions, as referenced by the arrows.
♦ Assembly Stage #3 completed
ASSEMBLY INSTRUCTION PAGE 8
43
41
43
44
45
5
42
40
8
9

ASSEMBLY STAGE #4
Attach Pedal Arms
Assembly Hardware Required:
#40 Flat Washer Qty. 2 #49 Button Head Allen Bolt Qty. 2
#46 Button Head Allen Bolt Qty. 2 #50 Flat Washer Qty. 2
#47 Flat Washer Qty. 2 #55 Nylon Nut Qty. 2
#48 Nylon Nut Qty. 2
Assembly Description:
A) Assemble the Right & Left Pedal Arm Assemblies (#10 & 11) to Roller Arm Assemblies using 1-Button Head Allen Bolt
(#49),1-Flat Washer (#40), 1–Flat Washer (#50), and 1-Nylon Nut (#55) per side, following the orientation referenced
above.
B) Attach the front pivot point of the Pedal Arm Assemblies (#10 & 11) to the Pivot Arm Assemblies (#8 & 9) using 1-Button
Head Allen Bolt (#46), 1-Flat Washer (#47), and 1-Nylon Nut (#48) per side, following the orientation referenced above.
♦ Assembly Stage #4 completed
ASSEMBLY INSTRUCTIONPAGE 9
49
9
11
10
48 47
40
46
55
50
8
46
50
55
47 48
49
40