Char-Broil 463620409 User manual

PRODUCT GUIDE
MODEL 463620409
iMPORTANT: Fill out the productrecord information below,
Serial Number
Date Purchased
Seeratinglabelongrillforserialnumber,
Forsupportandto registeryour
grill,pleasevisit usat
www.charbroil.com
Ifyouhavequestionsorneed
assistanceduringassembly,
pleasecall1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; Amedcan Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Gdlls®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster@; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
®
The following are trademarks of W.C. Bradley Co.: Commercial SeriesTM; Designer SeriesTM; Gdll2Go® Advantage TM LonghornTM; Double CheffM;
TM TM
QuickSetTM; Ready When You AreTM; Hog and Yard BirdTM; You Bring the Party ; SureFire ; Universal Grill Parts TM
TEC TM is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D4t6,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303: D430,772; D435,396; D436,004: D438,059; D438,060;
D438,427; D439,110: D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616: D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439: D466,752; D473,414; D474,371: D477A98; D477,501: D477,504; D477,506; D477,746; D478,471: D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; I04,200; 2,315,567; 2,336,036; France: 010,231 ; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company TM REViSiON 00
© 2008Char-Broil,LLC Columbus,GA 31902 Printedin China Rev.02 •08-02-08 •80012081

For Your Safety .................................... 2-3
Grilling Guide ...................................... 4-7
Use and Care .................................... 8-13
Limited Warranty.................................... 14
Parts List.......................................... 15
Parts Diagram...................................... 16
Assembly ....................................... 17-25
Troubleshooting.................................. 26-27
Registration Card ................................... 31
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all ofthe messages found throughout
the manual.
WARNING: Indicatesan potentiallyhazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicatesa potentiallyhazardoussituationor
unsafe practicewhich, if notavoided, may result in minor
or moderateinjury.
DANGER: Indicatesan imminentlyhazardous situation
which, if not avoided,will resultin death or serious injury.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION:
Read and follow all safety statements,assembly
instructions,and use and care directions beforeattempting
to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keepthis manualfor future reference.
WARNING:
Failureto follow all manufacturer's instructionscould result
in serious personal injuryand/or property damage.
CAUTION:
Some partsmay containsharp edges- especially as noted
in the manual!Wear protectivegloves if necessary.

CALiFORNiAPROPOSiTiON65
1.Combustionby-productsproducedwhenusing
thisproductcontainchemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
•Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with naturalgas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSA Z240 RV Series,
Recreational Vehicle Code,as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hotsurfaces.
• This grill issafety certified for use in the United States and/or
Canada only. Donot modifyfor use in any other location.
Modification wilt result in a safety hazard.
Do not attempt to repair or alter the
hose/valve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty
and create the risk of agas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

First Time Use
Read yourAssembly Manual and ensure the grill is puttogether
properly. Removeall Point-of-Purchase advertising material from
all grill surfaces beforefirst use. We recommend operating your
grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing theoils used during manufacturing.
Lava Rock /Briquettes
This gas grill has been designed, engineered, and tested to be
used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after marketlava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase
the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock,or charcoal in this grill wilt void your
warranty. Forextra smoke flavor,we recommend using a
smoker box with wood chips.
Temperature
The temperature gauge in the hood of your new grill measures
air temperature. The air temperature inside your grill will never
be as hotas the temperature at the cooking surface.
Note: Since 1995,all regulators (the part that attaches to the gas
tank to regulatethe flow of gas) haveincluded a safety feature
that restrictsgas flow in theevent of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typically occurs when you turn on the gas using the
grill control knob beforeyou turn on the LP tank valve. If the gas
regulator safety feature activates, the grill wilt only reach
temperatures between 250°F and 300°F evenwith all burners on
the high setting.
Regulator Coupling Nut
if your grill is not getting hotterthan 250°F to 300°F these
steps should be taken first to reset the gas regulator safety
device:
1.Open the grill lid.
2. Turnoff all knobs on the control panel in front.
3. Turnoff the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do notput
excessive force on the valve at the full open position to avoid
damaging the valve.
8. Turnon the appropriate control knob and lightthe grill per the
instructionson the control panel.
An illustration ofthis process is included in this Product Guide.
See Troubleshooting section for additional information.
Pre-Heating Your Grill
Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes- longer ifweather conditions require. Please refer to
the lighting instructions inside the Product Guide ifyou have
questions about how to light your grill. A match-light chain and
hole is providedfor your convenience.

Outdoorgrillingisreallyquitesimple.You'llsucceedwith
burgers,dogs,orsteaksusuallyonyourveryfirsttry.With
experience,youwilllearnhowtoworkwithyourgrill,creating
moreimaginativemealsallthetime.Thisknowledgemakesup
theartofgrilling.Beforeyoustartgrilling,organizeyourfood
accordingtocookingtechniqueandrequiredcookingtime,and
optimizetheuseofyourgrillingarea.
DirectCooking
Directcookinginvolvesgrillingyourmeatdirectlyoverhighheat.
Itisperfectforsearingsteaks,chops,andothersmallerpiecesof
meatandvegetablesthatquicklymaketheirwaytothetable.
RotisserieCooking
Rotisseriecookingisbestfor'round'meat,suchaslargeroasts,
wholepoultry,andpork.Itgenerallyrequiresanaccessorymotor
andspitrodthatallowsthemeattobeturnedataconstant
speed.Rotisseriecookingisbestdoneinfrontofaspecial
rotisserieburner,orutilizinganindirectcookingburner
arrangement.Apancanbeplacedunderneaththemeattocatch
greaseandfooddrippings,andhelpsminimizeclean-up.
IndirectCooking
Indirectcookingutilizesselectburnerstocirculateheat
throughoutthegrill,withoutdirectcontactbetweenthemeatand
theflame.Themeatisplacedovertheburnerthatis'off'.This
methodisgenerallyusedtoslowcooklargecutsofmeatand
poultry.Apancanbeplacedunderneaththemeattocatch
greaseandfooddrippings,andhelpsminimizeclean-up. Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. Tokeep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hotsoapy water
before and after handling raw meat.
Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when
removing cooked foods.
Cook: Cook meat and poultry thoroughly to kiltbacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.

Cookingonyournewgrillisahands-onexperience,anditis
recommendedtoremainoutsidewithyourgrillwhilecooking.
Grillingcanbeaffectedbymanyexternalconditions.Incold
weather,youwillneedmoreheattoreachanidealcooking
temperature,andgrillingmaytakelonger.Themeat'sinternal
temperatureandthicknesscanalsoaffectcookingtimes.Cold
andthickermeatswilltakelongertocook.
InternalMeatTemperatures
Meat cooked on a grill often browns very fast on the outside.
Therefore, use a meat thermometer to ensure it has reached
safe internaltemperatures.
USDA Recommended Safe Minimum
Internal Temperatures
Beef, Veal, Lamb, Steaks, & Roasts 145 ° F
Fish 145 ° F
Pork 160 ° F
Beef, Veal, Lamb Ground 160 ° F
Egg Dishes 160 ° F
Turkey, Chicken & Duck Whole, 165 ° F
Pieces & Ground
Please refer to the USDAfor complete, up-to-date information.
Our internaltemperature chart is based on USDA standards for
meat doneness. Check it out at www.isitdoneyet.g=o2
Sauces
Sauces containing sugars and fats can cause flare-ups, and your
food may burn. Ingeneral, apply these sauces during the final
10 minutesof cooking. Keep in mind, use of excessive sauces
or glazes wilt also require extra cleaning afterwards.
Marinades and Rubs
Toenhance the flavor of grilled foods, a liquid marinadeor dry
rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before
grilling.
Wood Chips
For extra smoke flavor when grilling, try adding wood chips.
Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Placesmoke boxor pan on top of
the cooking grate above the flame. Turn grill on high untilthe
wood starts to smoke. Reduce heat to desired temperature for
cooking, and placefood on cooking grate as desired. Close lid to
retain more smoke. Hardwood varieties that work particularly
welt with grilled foods includeAlder,Apple, Cherry, Grapevines,
Hickory, Mesquite, Oak, Rosemary and Sassafras.
Skewers
Metal skewers should be flat,with long handles. Round skewers
allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers
should be soaked inwater for an hour before use,and are best
usedfor quick cooking foods such as vegetables and fruits.
Utensils
Use tongs or a spatula to handle the food instead of a fork, and
don'tturn the food too
often. Piercing thefood
with a fork wilt release
juices that you want in
the meat, and may
cause flare-ups.

WhyClean?
We'veallheardthesaying,'anounceofpreventioniswortha
poundofcure.'Thisisgreatadvicewhenitcomestokeeping
yourgrillclean.
RoutineCare
Periodiccleaningofthisgrillisnecessary,
asgrillfirescanoccurwhengreaseand
fooddebriscollectinthebottomofthegrill.
Aftereachuse,removeanyremaining
foodparticlesfromthecookinggrateand
insideofthegrillusingagrillbrush.Do
thisafterthegrillhascooleddown,yetis
stillwarm.Itismucheasiertocleanfood
particleswhilewarmthisstillpresent,than
afterthefoodparticleshavecompletely
cooledandhardened.Thisgrillisnot
designedtobe'burnedoff'byclosingthe
lidandturningtheburnersonHighforan
extendedtime.Theexcessiveheat
generatedcancauseleftovergreaseto
catchfire,andcancausepermanent
damagetoyourgrill.
GeneralCleaning
Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners,degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.
Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
glass cleaner. Use non-abrasive scouring powderfor stubborn
stains.
Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe drywith a soft non-abrasive cloth.
Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused byenvironmental conditions
such as chlorineor salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up. To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water,or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage. Do not use abrasive pad on
areaswith graphics.
Cooking surfaces: If a bristle brush is used to cleanany of the
grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.
Storing Your Grill
• Clean cooking grates.
• Store grill in dry location.
• When LP cylinder isconnected to grill, store outdoors in a well
ventilated space and out of reachof children.
• Cover grill ifstored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• Store grill indoors ONLYif LP cylinder is turned off,
disconnected, and removed from grill. Never store LP cylinder
indoors.
• When removing grill from storage, follow the 'Cleaning the
BurnerAssembly' instructions in the Use and Caresection of
the Product Guide.
Critters
Spiders like to make their homes in the venturi tubes of grills.
These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this
Product Guide for complete information.

• NEVERstore aspare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• If the information in two points above is not
followed exactly, afire causing death or serious
injury may occur.
• An over filled or improperlystored cylinder isa
hazarddue to possiblegas releasefrom the safety
relief valve. This could cause an intense fire with
risk of property damage,serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylindedapplianceand call
your fire department.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
•Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
•LP cylinder valve must have:
• Type 1 outlet compatiblewith
regulatoror grill.
• Safety reliefvalve.
• ULlisted Overfill Protection OPDHandWheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LPcylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve.Always keep LP cylinders in
upright position during use, transit or storage.
LP cylinder in upright position for
vapor withdrawal
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Installsafety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injuryand/or property damage,
LPTankValve\
SafetyCap
RetainerStrap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do notstore an LPtank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
• Do notstore an LPtank in an area where children play.
LP (Liquefied Petroleum Gas)
• LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LPgas is highly flammable and may ignite unexpectedly when
mixedwith air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LPdealer must purge new cylinder before filling.
•Dealershould NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volumeof propane in cylinder wilt vary by
temperature.
•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Donot releaseliquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• Toremove gas from LP cylinder,contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.

LP Tank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companiesthat inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described inthe
"LP Tank" section of this manual.
•Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective capfrom LP tank valve.Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
•Leak test mustbe repeated each time LP tank isexchanged or
refilled.
* Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. Duringleak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated byarrows
in figure below. Leaks are indicated bygrowing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
ADo not use household cleaning agents. Damage to gas
train components can result.
OPDHandWheel
_J Type 1outlet with
threadon outside
Safety Relief Valve
/
Strapand Cap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Nipplehasto be centered
intothe LPtankvalve.

Holdcouplingnutandregulator
asshownfor properconnection
to LPcylindervalve.
6. Turnthe coupling nut clockwiseand tighten to a full stop. The
regulatorwill seal on the back-checkfeature in the LP cylinder
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulatorand
repeat steps 5 and 6. If you are still unable to completethe
connection, do not use this regulator!
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator istightly connected to LP cylinder.
3. Completely open LP cylinder valve byturning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
Do not insertany tool or foreignobject into thevalve
outlet or safety relief valve. You may damagethe valve
and cause a leak. Leakingpropane may result in
explosion,fire, severepersonal injury,ordeath.
Outdoorgas appliance is not intendedto be installed
in or on a boat.
Outdoorgas appliance is not intendedto be installed
in or on an RV.
. Never attemptto attach this grill to theself-contained
LPgas system of a campertrailer or motorhome.
. Do not use grill until leak-tested.
. If a leak is detectedat any time, STOPand call the fire
department.
. If you cannotstop a gas leak,immediately close
LPcylindervalve and call LPgas supplieror yourfire
department!
5. If "growing" bubblesappear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair, Callfor replacement
parts.
6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.

ForSafeUseOfYour Grill And To Avoid Serious
Injury:
* Do notlet children operate or play near grill.
.Keep grill area clear and free from materialsthat burn.
* Donot block holes in bottom or back of grill.
* Check burner flames regularly.
* Use grill only in welt-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
* Do notuse charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill,)
*Use grill at least 3ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignitionsuch as pilot lights on water heaters, live electrical
appliances, etc.
b
*Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floorwith a three (3) foot
clearance from walls or rails. Donot use on or under
balconies.
•NEVER attempt to light burner with lidclosed. A buildup
of non-ignited gas inside a closed grill is hazardous.
•Never operate grill with LP tank out of correct position
specified in assembly instructions.
•Always close LPtank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
A Beforeopening LP cylinder valve, check the coupling nutfor
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
A The grease cup must be attached to grease cup clip and
emptied after each use. Do not remove grease cup until grill
has completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommendedto clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hoseor regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Donot store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
undersideof either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noiseduring
operation. This will notaffect safety or use of grill.
A Ifyou have a grill problem see the "Troubleshooting Section".
A Ifthe regulator frosts, turn off grill and LP cylinder valve
immediately.This indicates a problemwith the cylinder and it
should not be used on any product. Return to supplier!
CAuTioN
*Putting out grease fires by closingthe lid is not possible.
Grills are well ventilated for safety reasons.
* Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.
* Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
ignitor Lighting
ADo not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ONgas source or tank.
3. Open lid during lighting.
4. To ignite, turn left knob to_: HIGH.
5. Push IGNITOR button rapidly.
6. If ignitiondoes NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeatthe lighting
procedure.
7. Toignite right burner,turn knobto _.
If ignitordoes notwork, follow matchlighting instructions.
After Lighting: Turn knobs to HI position for warm-up.
Lighting instructions continued onnext page.

Turn controls and gas source or tank OFF when not
in use,
CAUTIo.
Burner Flame Check
• Lightburner, rotate knobs from HIGHto LOW.You should see
a smaller flame in LOW position than seen on HIGH.Always
check flame prior to each use. If only lowflame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
If ignitiondoes NOToccur in 5seconds, turn the
burner controls OFF,wait 5 minutes and repeat the
lighting procedure. If the burner does not ignitewith
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
,A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
3. Push in and turn left knobto _ HIGH position. Be sure
burner lights and stays lit.
4. Light right burner by pushing knob in and turning to _ HIGH
position.
Hose Check
* Beforeeach use, check to see if hoses are cut,worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Normal Kinked
Hose Hose
Turning Grill Off
• Turn all knobs to OFF position.Turn LPtank off byturning
OPD hand wheel clockwise to a full stop.
Ignitor Check
•Turn gas off at LPtank. Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting"if no click
or spark.
Valve Check
•Important: Makesure gas is off at LPtank before checking
valves. Knobslock in OFF position. Tocheck valves, first
pushin knobs and release, knobs should spring back. If knobs
do notspring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.

cAuTioN
fSPIDER ALERT!
GAS COLLECTOR
BOX & IGNITOR
CONTROL PANEI _ BURNER
SPIDERWEBS
INSIDEVENTURI
VALVE AIR VENTURI
SHUTTER
Ifyou notice thatyour grill is getting hard to light or that the
flame isn't asstrong as it should be,take the time tocheck and
clean theventuris.
Insomeareasof thecountry,spidersorsmallinsectshavebeen
knownto create"flashback"problems.Thespidersspinwebs,build
nestsandlayeggsin thegrill'sventuritube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanignitein theventuribehind
thecontrolpanel.Thisis knownasa flashbackanditcandamage
yourgrill andevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburnerand
venturiassemblyshouldberemovedfromthegrill andcleaned
beforeusewheneverthegrillhasbeenidleforanextendedperiod.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grate and heat tent.
3. Under grill remove grease cup, disconnect ignitorwire from
burner.
4. Insidegrill remove burner assembly (A), clean ceramic
portion of electrode with rubbing alcohol and a swab.
5. Clean outside of burner with soap and water. Lay burner
upside down on flat surface, insert garden hose to force
water through tubes. Make sure water comes out of all
burner holes. Open clogged holeswith a thin wire. Shake
out excess water and examine holes. Due to normal wear
and corrosion some holes may become enlarged. Ifany
large cracks or holes are found replace burner.
6. Ifgrill is to be stored, coat burner lightly with cooking oil.
Wrap in protective cover to keep insects out.
7. If notstoring grill after cleaning, replace burner intogrill
bottom.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustration (A).
8. Reattach ignitorwire toelectrode.
9. Reposition heat tent and cooking grate. Reattach clean
grease cup to grease clip.
10. Before cooking again on grill, perform a "Leak Test'and
"BurnerFlame Check".
Correct burner-to-valveengagement
A
BurnerTube
Vaive
B

This warranty only applies to units purchased from an authorized retailer.
Manufacturer warrants to the original consumer=purchaser only that this product shall be free from defects in
workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated
below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be
returned, postage and or freight pre-paid by the consumer for review and examination.
Scope of Coverage
Parts Period of Coverage
1 Year from date of purchase* Type of Failure Coverage
Perforation, Manufacturing, and
Materials Defects Only
*Note: A dated sales receipt WILL be required for warranty service.
The original consumer=purchaser will be responsible for all shipping charges for parts replaced under the terms
of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the
product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your
sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not
responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as
scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or
installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a
manufacturing or Materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single=family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire,
flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing
codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer
will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty
or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance,
grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation,
commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation
or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT
PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY
MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY
PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO
THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional
warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's
maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above
limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set forth herein.
You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement
of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase
price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to
discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail
establishment selling this product in order to obtain performance under this limited warranty.
if you wish to obtain performance of any obligation under this limited warranty, you should write to:
Consumer Relations
R O. Box 1240
Columbus, GA 31902=1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly
marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid.
Consumer returns that do not meet these standards will be refused.

Key Qty Description Part #
A 1 FIREBOX BOWL 80017400
B 1 GRILL LID 80012067
C 1 LOGO PLATE 80005765
D 1 HOSE/VALVE/REGULATOR ASSY 80017966
E 1 CONTROL PANEL, MAIN 80017954
F 1 BURNER 80012070
G 1 ELECTRODE/COLLECTOR BOX 80017659
H 2 SIDE SHELF 80012073
I 2 MOUNTING BRACKET, F/SIDE 80017760
SHELF, BACK
J 2 MOUNTING BRACKET, F/SIDE 80017761
SHELF, FRONT
K 1 CART LEG, UPPER LEFT, W/OTANK 80017959
BRACE
L 2 WHEEL 80010191
M 1 AXLE ROD 80010088
N 1 SIDE BRACE F/TANK RETAINER 80009815
O 1 CART LEG, UPPER RIGHT, W/O 80017844
TANK BRACE
P 1 MATCH HOLDER 80013193
Q 1 LOWER LEG, CART, REAR, W/LEG 80012680
EXTENDER
R 1 LEG (WHEEL), LEFT, BACK, 80009830
STRAIGHT
S 1 LOWER LEG, CART, FRONT, W/LEG 80012679
EXTENDER
T 2 EXTENDER, LEG 80009820
U 1 LEG (WHEEL), LEFT, FRONT, 80009831
CURVED
V 2 TANK SUPPORT BRACKET 80009834
W 2 BACK BRACE 80008433
X 1 FRONT PANEL 80017960
Y 1 HANDLE, F/LID 80008390
Z 1 HEAT TENT, VAPORIZER BAR 80008387
AA 1 COOKING GRATE 80012078
BB 2 TANK EXCLUSION WIRE 80017474
CC 1 HEAT SHIELD, TANK 80017973
DD 2 CONTROL KNOB 80000035
EE 1 GENERATOR, SPARK IGNITOR 80008322
FF 2 LOWER HINGE KIT 80010090
GG 2 UPPER HINGE KIT 80010091
HH 1 TANK RETAINER BRACKET 80007961
II 1 GREASE CUP 80000270
JJ 1 CLIP, F/GREASE CUP 80000271
Key Qty Description
... 1 HARDWARE PACK
... 1 ASSEMBLY MANUAL, ENGLISH
Part #
80012080
80012081

GG
FF
ZZ
A
/P HH
K
W
CC 0
0
BB

Left Leg
PlaceupperLeftlegasshown. NOTE:Leftfrontandleftbacklegsdonothavelegextenders.Infront,attachupperleg,side
braceandleftfrontleg(curve)with#10-24x1-1/4"machinescrew and#10-24flange nut.
Attachsupportbracketinthirdholefrombottomoflegwitha hingepinsandhitchpins (A).
HitchPin
Qty.2
S UpperLeg,Left
HingePin
Qty.2
LeftBackLeg
(Straight)
LeftFrontLeg
(Curve)
Side Brace #10-24xl-1/4"
MachineScrew
Qty.1
#10-24FlangeNut
Qty.1
Right Leg
PlaceupperRightleg asshown.Attachupperlegandrightfrontleg(curve)with#10-24x1-1/4"MachineScrew and#10-24
flangenut.
Attachsupportbracketwith#10-24x1-1/4"Machinescrews and#10-24flange nuts.
UpperLeg,Right
#10-24FlangeNut
Qty.3
#10-24x1-1/4"
MachineScrew RightBackLeg RightFrontLeg
(Straight) (Curve)
Qty.3
SupportBracket
LegExtender
LegExtender

Front Panels
Lay front legs down on the floor.
Slidefrontpanelunderlegs.Attachwith#10-24x2"Machinescrews and#10-24flange nuts.
#10-24x2"MachineScrew
Qty.4
#10-24FlangeNut
Qty.4
Back Bracesto Cart
Attachbackbraceswith#10-24x1-1/4"Machinescrews and#10-24flange nuts. Wheels
Turnassemblyupsidedown.
Insertaxlerod intowheel,legsandotherwheel.Attachwitha wheelbushingandhitchpin.Attachall insecondhole.
HitchPin
Qty.1
#10-24xl-1/4"
MachineScrew WheelBushing
Qty.8 Qty.1
#10-24
FlangeNut
Qty.8
"Cone" sideof wheel against leg
Wheel
Side
BackBrace

Control Paneland FireboxSupports
Standcartupright.
Infront,slidecontrolpanelbetweenleft andrightlegs, attachcontrolpanelwith#10-24x2"Machine screws.
and#10-24flange nuts. Tightenallscrews.
ControlPanel
#10-24x2"
MachineScrews
Qty.4
#10-24FlangeNut
Qty.4
Valve/Hose/Regulatorand Ignitor.
Insetmainburnervalveandhosebetweenleftfireboxsupportandsidebrace, attachvalve/hose/regulatorassemblyto control
panelwith#10-24x1/2"Machinescrews.
Attachignitortocontrolpanelusingthestampednutthat's provided.NOTE:Ifyour grill comeswith Snap-in ignitor,please
seeOption.
Snap-inignitor
11
Option:Snapthe
ignitor into the
control panel
\
#10-24Xl/2"
MachineScrew
Qty: 2

D Hooktankexclusionwiresontofrontpanelbrackets,attachotherendtobackbracewith#8-32x3/8"SheetMetalScrews.
#8-32x3/8"SheetMetalScrew
Qty.2
HeatShield
Attachheatshieldwith#10-24x1/2"Machinescrews and#10-24flange nuts
Tank Retainer
Inserttankretainerintosidebraceandsecurewith#10-24x3/8"WingScrew.
HeatShield #10-24xl/2"MachineScrew
Qty.2
#10-24FlangeNut
Qty.2
#10-24x3/8"WingScrew
Qty.1
20