Char-Griller Competition Pro 8125 User manual

Competition Pro™
Keep your receipt with this manual for Warranty.
CUSTOMER SERVICE
1-912-638-4724
[e-mail]
Model 8125
Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing.
Using the information contained in this manual without consent of Char-Griller and/or
A&J Manufacturing is strictly prohibited.
OM 8125 A.1
OWNER’S MANUAL

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IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING AND OPERATING YOUR GRILL
Read the following instructions carefully and be sure your appliance is properly assembled, installed,
and maintained. Failure to follow these instructions may result in serious bodily injury and/or property
damage. If you have any questions concerning assembly or operation, call 912-638-4724.
• Grill is for use outdoors and in well-ventilated areas, only.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges.
• Do not use gasoline, kerosene, or alcohol to light charcoal. Use of any of these or similar products
could cause an explosion possibly leading to severe bodily injury.
• Do not leave a lit grill unattended. Keep children and pets away from grill at all times.
• Use caution when moving grill to prevent strains.
• Keep grill at least 15 feet from any combustible material (decks, buildings, fences, trees, bushes,
etc).
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes.
• Do not place grill near flammable liquids, gases, or where flammable vapors may be present.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.
• When opening the lid, keep hands, face, and body safe from hot steam and flame flare-ups.
• WARNING: To avoid injuries gloves or other protective articles should be used when touching the
ash pan hangers.
• Do not exceed a temperature of 400°F.
• Do not allow charcoal and/ or wood to rest on the walls of grill. Doing so will greatly reduce the life of
the grill.
• Always wear oven mitts to protect hands from burns. Avoid touching hot surfaces.
• CAUTION: Exposed metal dampers on air vents and and/or metal handles are hot during usage.
Again, always wear oven mitts when adjusting air flow to protect hands from burns.
WARNING: FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE
YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE,
WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
For more information go to:
www.P65Warnings.ca.gov.
ADVERTENCIA: LOS COMBUSTIBLES USADOS EN EQUIPOS PARA QUEMAR MADERA O CARBÓN, ASÍ COMO LOS PRODUCTOS DE TAL
COMBUSTIÓN, PUEDEN EXPONERTE A SUSTANCIAS QUÍMICAS, ENTRE ELLAS EL NEGRO DE HUMO Y EL MONÓXIDO DE CARBONO, QUE
EL ESTADO DE CALIFORNIA RECONOCE COMO CAUSA, RESPECTIVAMENTE, DE CÁNCER Y DE MALFORMACIONES CONGÉNITAS Y OTROS
DAÑOS AL SISTEMA REPRODUCTOR. Para más información, visite www.P65Warnings.ca.gov

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• When opening lid, make sure it is pushed all the way back so it rests against the lid support
brackets. Use extreme caution as hood could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate flame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property.
• Carefully place remaining coals and ashes in a noncombustible metal container and saturate
completely with water. Allow coals and water to remain in metal container 24 hours prior to
disposing.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in
refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that
comes in contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood,
and other cooked foods reach a safe minimum internal temperature.
• Always have a fire extinguisher near at all times. Maintain and check your fire extinguisher regularly.
THESE WARNINGS ALSO APPLY TO THE SIDE FIRE BOX.
REGISTERYOUR GRILL:
To take full advantage of the Char-Griller warranty be sure to register your grill by visiting
www.CharGriller.com/Register or calling Customer Service at 1-912-638-4724.
Registration provides important protections:
1. In the extremely unlikely event of a product recall Char-Griller can easily contact you and rectify the
issue.
2. If a warrantied part is broken or missing we can send you the needed parts promptly.
NOTE: You will need your model #, serial number, and a copy of the original sales receipt when
registering.
IMPORTANT SAFETY WARNINGS
(Continued)

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STOP! CALL FIRST!
Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions that
are not addressed in this manual or if you need parts please call our Customer Service Department at
1-912-638-4724 (USA) or email Char-Griller at: [e-mail] and have your serial number
handy.
Document Your Grill Model and Serial Numbers HERE:
(Model and Serial number are located on the back of the grill body or on the leg.)
________________________ _______________________
(MODEL #) (SERIAL #)
(example)

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WARRANTY INFORMATION
A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR SUB-
MITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS.
Char-Griller will replace any defective part of its grillers/smokers, under warranty, as outlined below.
PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER
SERVICE AT 912-638-4724 OR [email protected].
SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the
section entitled, “Usage” to review how to care for your grill properly.
Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface
rust or the discoloration of steel surfaces are NOT covered under these warranties.
Warranties are for the replacement of defective parts only. Char-Griller is not responsible for damage resulting
from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not in accor-
dance with local codes of service of unit.
Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing
or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1)
year of purchase date; Fading grill cover.
*NOTE: For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse or
commercial use nullifies all warranties.
Charcoal / Pellet / Kamado Grills
Grill - Hood AND Bottom
(excludes removable Ash Pan) 5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts 1 year from date of purchase
Gas Grills
Grill Hood (TOP half) AND Main Burner Tubes
(exckudes Side Burner) 5 years from date of purchase for rust through / burn through
Grill Body (BOTTOM half)AND Side Burner
AND Defective Parts 1 year from date of purchase
Dual Fuel Grills (Gas & Charcoal)
Charcoal Grill - Hood AND Bottom AND Gas
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Ash Pan and Side Burner)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts AND Gas Grill
Body (BOTTOM half)AND Side Burner 1 year from date of purchase
Parts, Accessories, and Grill Covers 1 year from date of purchase
(seam tears only for covers)

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PARTS LIST
Sold under license from W.C. Bradley Co.

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PARTS LIST
Item QTY Part
Name
1 THERMOMETER WITH WINGNUT & FLAT WASHER 1
2 LOGO PLATE W/CLIPS 1
3 HOOD HANDLE 1
4 LID 1
5 BODY 1
6 Side Fire Box (SFB) LID STOPPER 1
7 SFB HANDLE 1
8 SFB LID 1
9 SFB TOP HALF 1
10 SFB COOKING GRATE 2
11 SFB CHARCOAL GRATE 1
12 SFB BOTTOM HALF 1
13 SFB DOOR LATCH 1
14 SFB DOOR DAMPER 1
15 SFB SUPPORT BRACKET 1
16 WHEEL 2
17 SHORT LEG 2
18 AXLE ROD 1
19 BOTTOM SHELF 1
20 LONG LEG 2
21 UTENSIL HOOK 3
22 FRONT SHELF 1
23 CHARCOAL GRATE 3
24 COOKING GRATE 3
25 SIDE HANDLE 1
26 SMOKESTACK 1
27 SMOKESTACK DAMPER 1
28 SMOKESTACK SPRING 1
29 AKORN NUT 1

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Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers,
Phillips Head Screwdriver and a 7/16” Nut Driver.
NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may
prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill
unless stated otherwise. Unpack all contents in a well cleared and padded area.
Estimated Assembly Time: 45 minutes
STOP! Do Not Return to Store. If you are missing parts or need assistance please
email us at [e-mail] or call 912-638-4724.
Do not attempt to assemble or use if you are missing parts.
HARDWARE AND TOOLS NEEDED
Hardware Pack: 551060
1/4-20 x 1/2” Hex Bolt..................45 Pcs
1/4-20 Hex Flange Nut...................10 Pcs
7/16 Hex Jam Nut............................2 Pcs
1/4 Lock Washer..............................32 Pcs
1/4 Flat Washer................................2 Pcs
Utensil Hook....................................3 Pcs

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ASSEMBLY
Step 1
Attach one (1) LONG LEG and one (1) SHORT LEG to back leg positions on GRILL BODY
underside, using eight (8) ¼-20 x ½” HEX BOLTS and eight (8) ¼ LOCK WASHERS.
Lock Washer
Hex Bolt
Hardware:
Hex Bolt
Lock Washer
Long Leg
Short Leg
Side Fire Box
Opening

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Step 2
Attach other one (1) LONG LEG and one (1) SHORT LEG to front positions on GRILL BODY
underside, using eight (8) ¼-20 x ½” HEX BOLTS and eight (8) ¼ LOCK WASHERS. Then, affix
BOTTOM SHELF as shown.
Hardware:
Hex Bolt
Lock Washer
Short Leg
Long Leg Lock Washer
Hex Bolt

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Step 3
RUN AXLE ROD THROUGH HOLES IN SHORT LEGS, THENATTACH WHEELS TO AXLE ROD
USING TWO (2) 7/16 HEX BOLTS.
Hardware:
Long Leg
Short Leg
Wheel
7/16 Hex Jam Nut
7/16 Hex Jam Nut
Axle

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Step 4
Attach HOOD HANDLE to GRILL HOOD using two (2) ¼-20 x ½” HEX BOLTS and two (2) ¼-20
HEX FLANGE NUTS.
Hardware:
Hex Bolt
Hex Flange Nut Hex Bolt
Hex Nut
Hood Handle

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Step 5
Place THERMOMETER through hole in GRILL HOOD, and secure with included WINGNUT and
FLAT WASHER, as shown. (NOTE: Hardware came attach on Thermometer.)
Thermometer
Flat Washer
Wingnut

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Step 6
Attach SIDE HANDLE to GRILL BODY using four (4) ¼-20 x ½” HEX BOLTS and four (4) ¼-20
HEX FLANGE NUTS.
Hardware:
Hex Bolt
Hex Bolt
Side Handle
Hex Nut
Hex Flange Nut

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Step 7
Attach SMOKESTACK to GRILL BODY using two (2) ¼-20 x ½” HEX BOLTS and two (2) ¼-20
HEX FLANGE NUTS.
Hardware:
Hex Bolt
Lock Washer
Hex Bolt
Smokestack
Hex Nut

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Step 8
Attach TOP HALF OF SFB to BOTTOM HALF OF SFB using six (6) ¼-20 x ½” HEX BOLT and six
(6) ¼ LOCK WASHERS. Then, attache the LID STOPPER to the top of the SIDE FIREBOX.
Hardware:
Hex Bolt
Lock Washer
Hex Bolt
Lid Stopper
Lock Washer
Top Half of SFB
Bottom Half of SFB

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Step 9
Attach SIDE FIRE BOX LID to SIDE FIRE BOX using two (2) 1/4” FLAT WASHER and two (2)
¼-20 x 1/2” HEX BOLTS. Then attach HANDLE to SIDE FIRE BOX using two (2) 1¼-20 x ½” HEX
BOLTS and two (2) ¼-20 HEX FLANGE NUTS.
Hardware:
Hex Bolt
Hex Bolt
Hood Handle
Hex Nut
Side Fire Box Lid
Flat Washer
Hex Bolt
Hex Flange Nut
Flat Washer

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Step 10a
Attach SIDE FIRE BOX BRACE to GRILL using two (2) 1¼-20 x ½” HEX BOLTS and two (2) ¼
LOCK WASHERS.
Side Fire Box Brace
Lock Washer
Hex Bolt
Hardware:
Hex Bolt
Lock Washer

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Step 10b
Attach SIDE FIRE BOX UNIT to GRILL using six (6) 1¼-20 x ½” HEX BOLTS and six (6) ¼ LOCK
WASHERS.
Hardware:
Hex Bolt
Lock Washer
Hex Bolt
Hex Nut

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Step 11
Place CHARCOAL GRATES inside GRILL BODY near bottom, as shown. Then, place CHAR-
COAL GRATE inside SIDE FIRE BOX.